Manuale d’uso / di manutenzione del prodotto PRECISIONSWIRL 310554V del fabbricante Graco
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Instr uctions - P ar ts List PrecisionSwirl ™ Module An orbital dispenser used to apply sealant and adhesive materials f or a v ariety of applications. P art No. 241658, 23402 9, 289911 and 289912 3500 psi (24.1 MP a, 241 bar ) Maximum Fluid W orking Pressure See page 2 f or List of Models.
List of Models 2 310554V List of Models T ool Mounted Dispenser s P ar t No. 241658, Series A PrecisionSwirl Orbital Dispens er and Control Assemb ly Kit includes 233123, 243403, 617829, 6178 70 and 918616. P ar t No. 234029, Series A PrecisionSwirl Orbital Dispens er and Control Assemb ly Kit includes 233123, 243402, 617829, 6178 70 and 918616.
List of Models 310554V 3 Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 T ool M ounted Dispen sers . . . . . . . . . . . . . . . . . . 2 Cable Assemblies . . . . . . . . . . . . . . . . . . . . . . . . 2 W arnings .
Warnings 4 310554V Wa r n i n g s The f ollowing w ar nings are f or the setup , use , grounding, maintenan ce, and repair of this equipme nt. The e xclama- tion point symbol alerts you to a gener al warning and the hazard symbol refer s to procedure-specific risk.
Warnings 310554V 5 SKIN INJECTION HAZARD Spra y from the applicat or , hose leaks , or ruptured components can inject flu id into your body and cause e xtremely serious injury , includ ing the need f or amputat ion. Fluid splashed in the ey es or on the skin can also cause serious injur y .
Warnings 6 310554V T O XIC FLUID OR FUMES HAZARD Hazardous fluids or toxic fumes can ca use serious injur y or death if splashed in the e yes or on the skin , s wallowed, or inhaled. • Provi de fresh air v entilation to a vo id the buildu p of vapors fr om the fluid being dispensed.
Warnings 310554V 7.
Unpacking and Repacking 8 310554V Unpac king and Repac king Unpac king the Pr oduct The PrecisionSwirl orbital dispense r and control assem- bl y were carefu lly packaged for shipment b y Graco . When the pac kage arrives , perf orm the f ollowing proce- dure to unpack the units: 1.
PrecisionSwirl Overview 310554V 9 PrecisionSwirl Overview PrecisionSwirl Capabilities The PrecisionSwirl orbital dispenser is regulated through the control assemb ly . The orbital dispenser is used to s wirl sealant and adhesiv es in a v ariety of appli- cations.
PrecisionSwirl Overview 10 310554V PrecisionSwirl in Basic Robotic System F IG . 3 shows the PrecisionSwirl components in a basic robotic system. The follo wing list iden tifies the Pre ci- sionSwirl components: No. Descriptio n 1 Control assem bly (PrecisionSwirl) 2 Orbital dispenser (PrecisionSwirl) 4 Automatic control cable (PrecisionSwirl).
Installing the Control Assembly 310554V 11 Installing the Contr ol Assemb ly T o install the control assembly: • Prepare to install the control assembly • Mount the control assem bly • Ground th.
Installing the Control Assembly 12 310554V Mounting the Contr ol Assembl y (continued) F IG . 4 7.05 (171.1 m m) 16.00 (406.4 mm) 14.50 (368.3 mm ) 14.50 (368.3 mm) 16.00 (152.4 mm ) NOTE: Hidden lines depict the hole pattern f or mounting the control assembly.
Installation 310554V 13 Installation Gr ounding the Contr ol Assembl y Connect a ground wire from the GND terminal in the PrecisionSwirl control assembly (sho wn in F IG .
Installation 14 310554V Connecting the Contr ol Assembl y to a P ower Sour ce P erf orm the f ollowing proced ure to connect the contr ol assembly to a power source .
Installation 310554V 15 Connecting the Contr ol Assembl y to a P ower Sour ce (continued) Chec king Resistance Between the Contr ol Assembl y and the T rue Ear th Ground Hav e a qualified electrician check the resistance between each system compo nent and the tr ue ear th ground.
Installing the Dispense Va lve 16 310554V Installing the Dispense V alve T o install the dispense valv e: • Mount the disp ense valv e • Connect the air lines • Connect material hose Mounting th.
Installing Cable Assemblies 310554V 17 Installing Cable Assemb lies Connecting the Motor Contr ol Cable Motor control cab les are supplied in f our lengths , 6 ft (1.8 m), 9 ft (2.7 m), 1 5 ft (4.6 m), and 55 ft ( 16.8). The 55 ft cable may be used by itself .
Installing Cable Assemblies 18 310554V Connecting the Motor Contr ol Cable (contin ued) F IG . 9 0/7%2 -/4/2& ! 5,4 25. -!). 25.%.!",% #/.
Installing Cable Assemblies 310554V 19 Connecting the A utomatic Contr ol Cable The PrecisionSwirl control assemb ly is provided with a 9–pin receptacle f or the robo t interf ace cable . T o connect the automat ic control cabl e (P/N 617829) between t he control assembly and the robot, perf orm the f ollowing steps: 1.
Verifying Ground Continuity 20 310554V V erifying Gr ound Continuity V erifying Gr ound Continuity V erify ground co ntinuity betw een: • T rue ear th ground and the control assemb ly ground ter minal • The orbital dispenser and the robot Adjusting the Orbital Dispenser The PrecisionSwirl orbital disp enser is calibrated at the f actor y .
PrecisionSwirl Module Operati on 310554V 21 PrecisionSwirl Module Operation Reading the PrecisionSwirl Contr ol Assembl y Contr ols and Indicator s T able 1 describes the controls on the PrecisionSwirl control assemb ly . See F IG . 12 for an illustration of the controls and indicators .
PrecisionSwirl Module Operation 22 310554V Setting Operation Modes The PrecisionSwirl module has two oper ating states: • A utomatic mode — enab les the Precisi onSwirl orbital dispen ser to be controlled by a remote signal source, such as a robot control.
PrecisionSwirl Module Operati on 310554V 23 Using A utomatic Mode Enterin g A utoma tic Mode T o put t he PrecisionSwi rl module in to A utom atic mode: 1.
PrecisionSwirl Module Operation 24 310554V Adjusting Orbital Dispenser Motor Speed Adjust the or bital dispenser motor spee d in the manual o r automatic control mod e as described in the f ollowing pa ra- graphs. Manual Mode: Adjust motor speed b y rotating the MANUAL SPEED CONTROL knob on the control bo x.
Troubleshooting 310554V 25 T r oubleshooting Some solutions require disasse mbling the dispense valv e or or bital dispenser . Always relie ve system pressure before perf orming these procedures. T able 3 pro vides troub leshooting inf ormation. For other troubl eshooting situations , call you r Graco distributo r .
Control Assembly Service 26 310554V Contr ol Assembl y Ser vice Servicing the Control Assemb l y This par t of the manual pr ovides inf or mation a bout the f ollowing control asse mbly components : .
Control Assembly Service 310554V 27 7. Return the control assemb ly to nor mal operating condition. MAIN P ower Switch Remo v al Remov e the MAIN power s witch as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position.
Control Assembly Service 28 310554V P otentiometer Remov al Remov e the potentio meter as fo llows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly .
Panel Assembly Service 310554V 29 P anel Assembl y Service This par t of the manual pr ovides inf or mation a bout the f ollowing panel assembly components: • Swirl Control Board (page 30) • RFI Filter (pag e 31) • Rela y (page 32) • Fuse (pag e 33) F IG .
Panel Assembly Service 30 310554V Swirl Contr ol Boar d Remo va l Remov e the rela y board as f ollows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly .
Panel Assembly Service 310554V 31 RFI Filter Remo v al Remov e the RFI Filter as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly .
Panel Assembly Service 32 310554V Rela y Remov al Remov e the rela y as f ollows: 1. Shut off system po wer at t he main circuit break er . 2. At the control assemb ly , mov e the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly .
Panel Assembly Service 310554V 33 Fuse Remo v al Remov e the fuse as f ollows: 1. Shut off syst em power at the main circuit br eaker . 2. At the control assem bly , move the MAIN power s witch to the OFF position. 3. Unloc k and open the hinged co ve r of the control assembly .
Control Asse mbly Parts 34 310554V Contr ol Assembl y P ar ts P ar t No. 918616, Preci sionSwirl Control Assembl y † These par ts are not show n on the par ts drawing . ▲ Replacement Dange r and W arning labels, tags , and cards are av ailab le at no cost.
Control Assembly Pa rts 310554V 35 P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 20 POWER MOT OR F AUL T R UN MAIN RUN / ENABLE CONTROL S ELECT AUT OMA TIC MANUAL MANUAL S PEED CONTROL 0/7%2 3500, 9 !54 /-! 4)##/.
Control Asse mbly Parts 36 310554V P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 21 '.
Control Assembly Pa rts 310554V 37 P ar t No. 918616, Precision Swirl Control Assemb ly F IG . 22 * * .
Control Asse mbly Parts 38 310554V P ar t No. 241580, Precision Swirl P anel Assembly † These par ts are not shown on the par ts drawing. Ref. No. P ar t No.
Control Assembly Pa rts 310554V 39.
Accessory Parts 40 310554V Accessory P ar ts Motor Contr ol Cable Assemblies The motor contro l cables tha t are provided with the module are OLFLEX ® br and cab les. The 5 5 ft (16.8) motor cab le (617870) can be used alone. T able 5. Motor Contr ol Cab les P ar t Number Length Description 617870 55 ft (16.
Accessory Parts 310554V 41 T orsional Motor Contr ol Cable Assemblies F or robot applications that ha v e a lot of torsional motion to the cab le in addition to bend ing. These cab les are made from Olflex 900 serie s robot cable that are designed to handle more to rsional loads.
Accessory Parts 42 310554V Robot Interface Cable Assemb ly The length of robot inte rf ace cable assembly 617829 is 40 ft (12.2 m) . F IG . 26 shows the 9-pin cab le and identi- fies the cab le interf ace signals . Dispenser V alve Adapter Fittings 45 degree orbiter mount uses ref erence n umbers 2-4.
Wiring Diagrams 310554V 43 Wiring Diagrams Motor Contr oller Wiring, Lines 200-238 .
Wiring Diagrams 44 310554V Motor Contr oller Wiring, Lines 250-288 * * * * * * * * * * * * * * * * * * '2!#/37)2,#/.
Technical Data 310554V 45 Te c h n i c a l D a t a PrecisionSwirl ™ is a trade mar k of Gra co , Inc. PA R K E R O L U B E ™ is a trademark of Park er Hannifin Cor p. Loctite ® is a registere d trademark of th e Loctite Cor poration. Contr ol Assembl y Input power .
All written and visual data contained in this document reflects the latest product information available at the time of publica tion. Graco reserves the right to make changes a t any time without notice. This manual contains English. MM 310554 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Graco PRECISIONSWIRL 310554V è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Graco PRECISIONSWIRL 310554V - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Graco PRECISIONSWIRL 310554V imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Graco PRECISIONSWIRL 310554V ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Graco PRECISIONSWIRL 310554V, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Graco PRECISIONSWIRL 310554V.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Graco PRECISIONSWIRL 310554V. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Graco PRECISIONSWIRL 310554V insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
