Manuale d’uso / di manutenzione del prodotto 009592-5, 009735-5 del fabbricante Generac Power Systems
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PRIMEP A CT 55G.
Generac ® Pow er Systems, Inc. I NTRODUCTION R EAD THIS MAN UAL THOROUGHL Y If you do not understand any portion of this manual, contact Generac or your nearest Generac Authorized Service Dealer for starting, operating and servicing procedures.
T able of Cont ents PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Generac ® Pow er Systems, Inc. 1 Part I — Operating Instructions Introduction ..................................................Inside Front Cover Read This Manual Thoroughly .
2 Generac ® Pow er Systems, Inc. Study these SAFETY RULES carefully before installing, operating or servicing this equipment. Become familiar with this manual and with the unit. The generator can operate safely , efficiently and reli- ably only if it is properly installed, operated and maintained.
Generac ® Pow er Systems, Inc. 3 ELE CTR ICAL HA Z AR DS • The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. A void contact with bare wires, ter- minals, connections, etc., while the unit is running .
4 Generac ® Pow er Systems, Inc. Section 1 – General Information PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Please recor d the following information from the generator DA T A DECAL or information decal. 1. Model Number ____________________ 2.
Generac ® Pow er Systems, Inc. 5 Section 1 – General Information PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 1.2 GEN ER A T OR APP LICAB I LIT Y These generators have been designed and manufac- tured for supplying electrical power for recreational vehicles.
6 Generac ® Pow er Systems, Inc. Section 1 – General Information PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 1.6 SP E CI F ICA TIONS 1.6.1 F UEL R EQ UIRE MEN T S This generator is equipped with a gasoline fuel system as standard equipment.
Generac ® Pow er Systems, Inc. 7 Section 2 – Operation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators • F or engines of 225 cc or more, Category C=250 hours, B=500 hours, and A=1000 hours. 2.1 GEN ER A T OR C ONTROL P AN EL The following features are mounted on the generator control panel (Figure 2.
8 Generac ® Pow er Systems, Inc. Section 2 – Operation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 2.3.2 P RECHOKE The choke system also has a temperature - sensitive metal strip that adjusts choke valve angle according to ambient temperatures (i.
Generac ® Pow er Systems, Inc. 9 Section 2 – Operation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 2. If you have not started the engine in more than two weeks, press the F uel Pump Primer switch and hold it for about 10 seconds. However , if the engine is warm, skip Step 2.
10 Generac ® Pow er Systems, Inc. Section 2 – Operation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 2.8.2 H IGH TEMP ER A TU R E SWIT CH This switch (Figure 2.3), which has normally open (N .O .) contacts, is mounted near the oil filter .
Generac ® Pow er Systems, Inc. 11 Section 3 – Maintenance PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 2.8.6 25-HOUR CH E CK-U P After the 25-hour break -in period, contact a Generac Authorized Service Dealer for the following mainte- nance.
12 Generac ® Pow er Systems, Inc. Section 3 – Maintenance PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Figure 3.2 — Engine Oil Filter 3.
Section 3 – Maintenance PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 3.6 F U EL F I L TER (GAS OLI N E ONL Y) Remove and replace the fuel filter (Figure 3.6) once each year or every 100 hours of operation, whichever comes first. Figure 3.
14 Generac ® Pow er Systems, Inc. Do not dispose of the battery in a fire. The battery is capable of exploding. Storage batter- ies give off explosive hydr ogen gas. This gas can form an explosive mixture ar ound the bat- tery for several hours after charging.
Generac ® Pow er Systems, Inc. 15 3.1 3.2 R E TU R N T O SERVICE T o return the unit to service after storage, proceed as follows: 1. Check the tag on the engine for oil viscosity and classification. V erify that the correct recommend- ed oil is used in the engine (see Section 1.
16 Generac ® Pow er Systems, Inc. Section 4 – Notes PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators.
P ART I I – I NS T ALL A TION I NS TR UCTIONS ONL Y QUALIFIED ELECTRICIANS OR CONTRACTORS SHOULD A TTEMPT INST ALLA TION!!.
18 Generac ® Pow er Systems, Inc. Safety Rules PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators NO TICE T O I NST ALLER These Installation Instructions have been published by Generac to aid in the installation of the products described in this manual.
Generac ® Pow er Systems, Inc. 19 Safety Rules PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators ELE CTR ICAL HA Z AR DS • The generator covered by this manual produces dangerous electrical voltages and can cause fatal electrical shock. A void contact with bare wires, ter- minals, connections, etc.
20 Generac ® Pow er Systems, Inc. 5.1 P U R POSE AN D S COPE OF TH E MAN U AL These Installation Instructions have been prepared especially for the purpose of familiarizing installers and owners of the applicable equipment with the product's installation requirements.
Generac ® Pow er Systems, Inc. 21 Figure 5.2 – Major Features and Dimensions Section 5 – General Information PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators PrimePact 55G and 55LP Con.
22 Generac ® Pow er Systems, Inc. 6.1 L OCA TION AN D SU P PORT 6.1.1 GEN ERA T OR L OCA TION The most desirable location for the generator set is between the vehicle's main frame members. However , this is seldom possible. Most units must be installed on the side of the vehicle and are difficult to reinforce.
Generac ® Pow er Systems, Inc. 23 6.1.4 GEN ERA T OR RES TR AI NT Use four 3/8"-16 hardened steel bolts (Grade 5) to fasten the generator to the supporting frame or the support tub- ing .
24 Generac ® Pow er Systems, Inc. • If flexible metal conduit is used, it must be sealed internally at the end where it terminates inside the compartment ’s electrical junction box. NOTE: Flexible metal conduit, due to its unique construc- tion, is NOT vapor tight along its entire length.
Generac ® Pow er Systems, Inc. 25 Section 6 – Installation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Figure 6.7 – T ypical Noise Abatement 6.2.5 COMP ARTMENT F L OOR CUT OUTS Y ou must provide openings in the generator compart- ment for the following items (Figure 2.
26 Generac ® Pow er Systems, Inc. 6.3 C OOLI NG AN D VENTI L A TI NG AI R It is absolutely essential that an adequate flow of air for cooling, ventilating and engine combustion be supplied to the generator set. W ithout sufficient airflow , the engine/generator quickly overheats.
Generac ® Pow er Systems, Inc. 27 Figure 6.12 – Air Inlet Using Ductwork Figure 6.13 – Air Inlet in V ehicle Skirt 6.3.3 COMP ENS A TING FOR R ES TR ICTIONS Such materials as screening, louvers or expanded metal can restrict the free flow of air .
28 Generac ® Pow er Systems, Inc. 6.4.1 F UEL T ANK Either the generator must share the vehicle engine's fuel tank, or you must install a separate fuel tank for the generator set. All fuel tanks installed on the vehicle must be constructed, installed and restrained so they comply with applicable codes, standards and regula- tions.
Generac ® Pow er Systems, Inc. 29 Figure 6.15 – T ypical Propane Gas Fuel System 6.5.2 SOME I MPORT ANT C ONSI DER A TIONS When installing an LP gas system, consider seriously the following items: • All fittings, lines, hoses and clamps must be tight and free of leaks.
30 Generac ® Pow er Systems, Inc. The greater the airflow through the carburetor venturi, the lower the pressure at the venturi throat. The lower the pressure at the venturi throat, the greater the diaphragm movement, and the greater the movement of the regulator valve.
Generac ® Pow er Systems, Inc. 31 6.6.1 MUFF LERS AN D SP ARK AR R ES T ORS This muffler meets code and standard requirements of the U .S. F orest Service.
32 Generac ® Pow er Systems, Inc. 6 .7 . 2 WIRIN G • Wiring should be of stranded copper to reduce the chance that vibration may cause breakage. • Wire gauge size should be large enough to handle at least 115 percent of the installed generator's rated maximum current.
Generac ® Pow er Systems, Inc. 33 Section 6 – Installation PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 6.7 .6 POWER SUP PL Y CORD The power supply cord must comply with all applicable codes, standards and regulations. It must be large enough to handle the full amperage to which it will be subjected.
34 Generac ® Pow er Systems, Inc. 6.8 B A T TER Y I NST ALL A TION 2.8.1 R E COMM EN DED BA T TER Y Install a battery that meets the following requirements: • The battery must be a 12-volt, automotive type storage battery .
Generac ® Pow er Systems, Inc. 35 6.9.1 R EMO TE P AN EL MODEL S The remote panels mount a rocker type start/stop switch, a “Generator Run ” advisory lamp and an hourmeter . The hourmeter should be used in conjunc- tion with the maintenance operations found in P art I of this manual.
36 Generac ® Pow er Systems, Inc. 7 .5 INST ALL A TION CH E CKLIST L OCA TION AND SU P PORT ❑ Generator is properly located. ❑ Generator is properly supported. ❑ Generator is properly restrained. GEN ERA T OR COM P ARTMENT ❑ Compartment construction is proper .
Generac ® Pow er Systems, Inc. 37 Section 8 – T roubleshooting PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators 8.1 TROU B LE SHOO TI NG GU I DE P ROB LEM CAUSE C OR R ECTION Engine won’t crank. 1. 15 amp fuse blown. 1. Replace blown fuse .
12 0 V 30A DPE WINDIN G V O LTA GE RE GU LAT OR ELE C TR O NI C 120V 20A - Q 55 & NP6 6 120V 30A - Q 7 0 BY CUS T O ME R NE U TRAL CO NNE C TI ON T2 0F FIELD C B 3 0N 0K 0 2 2A 22P 44 22 S 0N 0N R1 55 S P1 - S PARK PL UG #1 C YL . S P2 - S PARK PL UG #2 C YL .
Generac ® Pow er Systems, Inc. 39 MT G SC RE W 1 8A S) T EMP. ) S ES ON LOW PRESSURE ) 85 1 8A 1 8 0 RED RED FP CH CS 0 1 5 14 14 0B 0 GT 1 8 C B 1 11 0 I 33 T2 11P T2 14 GT 1 8 17 0I 4 4 2 0 2A 66 1.
40 Generac ® Pow er Systems, Inc. Section 1 0 — Exploded Views and P ar ts Lists PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Sheet Metal – Drawing No.
Generac ® Pow er Systems, Inc. 41 Section 1 0 — Exploded Views and P ar ts Lists PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Sheet Metal – Drawing No.
42 Generac ® Pow er Systems, Inc..
Generac ® Pow er Systems, Inc. 43 ITEM P ART NO . QTY . DESCRIPTION 1 086318 1 BASE, MOUNTING 2 090141 1 GROUND CABLE 3 046911 4 MOUNT VIBR 1.50X1.38 X 3/8-16) 4 025017 8 SCREW HHC 3/8-16 X 1/2 G5 5 .
44 Generac ® Pow er Systems, Inc. 30 1 7 9 85 33 32 72 67 67 27 2 3 24 7 88 9 10 7 3 34 1 5 14 7 3 14 6 2 8 4 0 4 11 1 0 1 3 12.
Generac ® Pow er Systems, Inc. 45 ITEM P ART NO . QTY . DESCRIPTION 1 86318 1 BASE, MOUNTING 2 90141 1 GROUND CABLE 3 46911 4 MOUNT , (R UBBER) 4 25017 8 SCREW HHC 3/8-16 X 1/2 G5 5 46526 2 W ASHER L.
46 Generac ® Pow er Systems, Inc. 51 18 7 9 3 2 9 8 10 11 2 3 1 31 30 39 33 2 8 50 19 34 4 5 2 17 6 17 38 12 24 4 0 36 45 4 4 3 15 37 35 4 8 44 57 2, 5 3 31 4 9 40 63 4 5 44 58 31 30 56 2 6 27 2 6 2 .
Generac ® Pow er Systems, Inc. 47 ITEL4686.6(P)996.8AR NO TY DESCRIPTION7.
48 Generac ® Pow er Systems, Inc. Section 1 0 — Exploded Views and P ar ts Lists PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Exploded View - Engine Common Parts – Drawing No.
Generac ® Pow er Systems, Inc. 49 ITEM P ART NO. QTY . DESCRIPTION 1 069331 1 CYLINDER ASSEMBL Y 2 069333 1 SLEEVE BEARING 3 067805 1 OIL SEAL 4 0851100101 1 NO .
50 Generac ® Pow er Systems, Inc. Section 1 0 — Exploded Views and P ar ts Lists PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators Carburetor – Drawing No.
Generac ® Pow er Systems, Inc. 51 ITEM P ART NO . QTY . DESCRIPTION 1 073112B 1 CARBURET OR ASSEMBY 2 074962C 1 SPRING, GOVERNOR - GREEN (PP55G/LP , PP66G/LP) 074962G 1 SPRING, GOVERNOR - BR OWN (PP7.
52 Generac ® Pow er Systems, Inc. 21 27 11 9 10 9 4 3 2 28 18 2 23 17 6 3 2 5 4 1 19 12 4 7 29 11 13 15 25 8.
Generac ® Pow er Systems, Inc. 53 Section 1 1 — Notes PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators.
54 Generac ® Pow er Systems, Inc. Section 1 1 — Notes PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators.
Generac ® Pow er Systems, Inc. 55 Section 1 1 — Notes PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators.
56 Generac ® Pow er Systems, Inc. Section 1 2 – W arranty PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators CALI FOR N IA AND F EDER AL EM ISSION C ONTROL W AR R ANT Y ST A TEM ENT Y OUR .
Generac ® Pow er Systems, Inc. 57 Section 1 2 – W arranty PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle Generators EM IS SION CONTROL S YS TEM W ARR ANT Y Emission Control System W arranty (ECS W arranty) for 1997 and later model year engines: (a) Applicability: This warranty shall apply to 1997 and later model year engines.
Part No. 0D4889 GENERAC ® POWER SY STEMS, INC. P.O. BO X 8 • W AUKESHA, WI 53187 Revision 0 (11/09/01) Printed in U.S.A. Section 1 2 – W arranty PRIMEP AC T 5 5G and 5 5LP Recreational V ehicle G.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Generac Power Systems 009592-5, 009735-5 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Generac Power Systems 009592-5, 009735-5 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Generac Power Systems 009592-5, 009735-5 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Generac Power Systems 009592-5, 009735-5 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Generac Power Systems 009592-5, 009735-5, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Generac Power Systems 009592-5, 009735-5.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Generac Power Systems 009592-5, 009735-5. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Generac Power Systems 009592-5, 009735-5 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
