Manuale d’uso / di manutenzione del prodotto YSCFC24GSERIES YSCFC24GSERIES del fabbricante Frymaster
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Frymaster Dean, a m ember of the Commercia l Food Equipm ent Service Ass ociation, recommends using CFESA Certified Tec hnicians. PRINTED IN THE USA 24-Hour Service Hotline 1-800-551-8633 FEBRUARY 2009 service@frymaster.
Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be installed by professional personnel as specified. Installation, maintenance and repairs should be performed by your FRYMASTER DEAN F ACTORY AUTHORIZ ED SERVICE CENTER.
DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil. WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technical procedures and may not conform to on-site management operational procedures.
YSCFC Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.6.1 1.6.2 1.6.3 1.6.4 1.6.5 1.6.6 1.
YSCFC Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 2.10 2.11 2.12 PARTS LIST Blower Assembly, Combustion Air Burner M.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description YSCFC Series Flatbottom gas fryers contain a welded steel frypot (m ild steel) with heat-transfer ducting on the frypot bottom for efficient heating of oil without scorching.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 to 11 seconds to light the burner flam e. A flame se nsor verifies that the bur ner is lit by measuring the flow of microamps through the flame.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 Safety Components All YSCFC Series Flatbottom gas fryers are equipped with a high-limit thermostat . In the event that the fryer fails to properly contro l the oil temperat ure, the high-limit therm ostat prevents the fryer from overheating to flash point.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power switch and th e gas valve to the "OFF" position. 2. Carefully unscrew the v ent tube from the gas valve.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Non-CE Electronic Ignition Valve 5. To adjust burner gas pressure, remove the cap from the gas valve regulator an d adjust to co rrect pre ssure (arrow s hown at right). 6. Place the fryer power switch and the gas valv e in the "OFF" position.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.6 Replacing Fryer Components 1.6.1 Remove/Replace Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Allow the frypot to cool for 10 minutes before draining.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 8. Remove the sensor bulb guard to access the probe and high-limit (pictured above). Current production systems have a sensor bulb clamp that must be rem oved prior to removing the probe or high-limit from the frypot (pictured top right).
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 11. Reverse steps to install new temp erature probe or high-limit. If reinstalling high-limit, ensure the capillary tube is properly routed around the temp erature probe before tightening (see photo, Step #8).
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 5. Reverse the above steps for reassembly. 1.6.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valve handl e to prevent accidental opening before proceeding further.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 1.6.5 Removing/Replacing Blower Assembly or Air Prover Switch 1. Remove back panel.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 1.6.6 Replacing the Frypot Unit should be at room temperature, disconnected from gas and electr ical service, and em pty of oil or shortening prior to beginning procedure. 1.6.6.1 Frypot Baffle Inspection 1.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.6.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1.6.5, Removing/Replacing Blower Assembly or Air Prover Switch , Steps 1 – 4. 2. Disconnect the union at the gas valve.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove four screws securing wireway box to fryer cabinet (arrows) and carefully lower wireway box out of the way.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 10. Remove firebox back, along with insulation from back of frypot. From the rear of the unit, use a prying bar to carefully pry the top assembly from the frypot and cabinet frame (single units only), and set aside.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 13. Install new firebox into cabinet. Replace screws (12) removed during removal of the old firebox. Use spray adhesive ( Zep Aero Tac High-Strength Spray Adhesive or equivalent) to install new insula tion in firebox bottom as shown.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 The probable causes of each category are discu ssed in the following sections. Troubleshooting guides are included in Section 1.8 to assist in identifying some of the more common problems.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 1.7.2 Improper Burner Functioning With problem s in this category, the burner ig nites but exhibits abnorm al characteristics such as "popping", incomplete lighting of burner, fluctuating flam e intensity, and flames "rolling " out of the fryer.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 Also, examine the controller for the same conditi ons. A m elted or distorted ignition module is automatically suspect and should be replaced, but unless the condition causing excessive heat in the fryer is corrected, the probl em is likely to recur.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 1.7.3 Improper Temperature Control Temperature control, including the melt cycle, is a function of several interrelated components, each of which must operate correctly. The principal co mponent is the temperature probe.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 A pump seized by debris or hard shortening must be disassembled, cleaned and reassembled as follows: 1. Disconnect power to the filter system. 2. Remove the front cover of the pump to access th e gears inside, if the p ump is accessible while still inside the cabinet.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.7.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, tem perature pr obe or oil-return and drain fittings. When installed or replaced, each of these component s must be sealed with Loctite PST567 sealant or equivalent to pr event leakage.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 1.8 Troubleshooting Guides The following procedures must be performed by an ASA. They are provided as an aid to expedite troubleshooting and repair of YSCFC Series frying systems. 1.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.2 Indicator Lights The fryer’s indicator lights serve a diagnostic purpose. All lights ar e lit when the fryer is working properly. The green light on the control p anel will cy cle on and of f as the fryer calls for heat.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 1.9 WIRING DIAGRAMS NOTE: The diagrams in this section depict wiring as of the date of manual publication. It may not reflect design c hanges made to the equi pment after publication.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.9.2 24/24 Filter Wiring.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9.3 18/24 Common Cabinet Transformer Box.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly and Combustion Air 5 4 1 2 3 ITEM PART # COMPONENT 1 108-0471SP Motor, Blower Assembly, 120V 2 823-3162 Duct Assembly, Inlet 3 200-1428 Gate, Air Flow 4 823-3166 Duct Assembly, Outlet 5 200-1471 Door, Outlet Duct Access * Not illustrated.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1 2 3 18 17 16 15 14 13 12 11 20 10 9 8 19 6 7 5 4 21.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Burner Manifold and Related Components (cont.) ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Left or Right Manifold 3 810-2168 Burner Manifold Assembly 4 Orifice 810-2827 2.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Flue Caps, Top Caps, and Related Components 1 2 3 5 6 7 8 9 10 4 11 12.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Flue Caps, Top Caps, and Related Components (cont.) ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crum b Dump 2 106-1638SP Frame, Do.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.4 Cabinetry.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.4 Cabinetry (cont.) ITEM PART # COMPONENT 1 220-0366 Back, Upper Cabinet, 2424 220-0862 Back, Upper Cabinet, 1824 220-2938 Back, Upper Ca.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.5 Door Assemblies and Component Parts 3 4 2 1 5 ITEM PART # COMPONENT 1 824-1912 Panel, Door, 2424 824-1958 Panel, Door, 1824 824-1954 Pa.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.6 Control Panels, Wirewa ys, and Related Components.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.6 Control Panels, Wirewa ys, and Related Components (cont.) ITEM PART # COMPONENT 1 106-6060 Plate, Microswitch Adjustment 2 807-4114 Re.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.7 Oil Return and Suction Manifolds 3 4 5 8 2 12 9 6 10 11 7 15 16 17 18 27 25 26 21 28 24 22 23 20 19 13 1 14 29 30 31 5 7 33 To port on frypot front; see Section 2.9 To flush on end of drain tube; see Section 2.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.7 Oil Return and Suction Manifolds (cont.) ITEM PART # COMPONENT 1 810-3088 Oil Return Manifold 106-5461 Oil Return Plumbing 2 810-2125 .
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.8 Filter Unit ITEM PART # COMPONENT 1 106-8465SP Filter Pan (with 2" casters) 2 810-2800 Filter Leaf 3 823-5833 Crumb Basket 4 106-6131 Lid, Filter Pan 5 810-2805 Caster, 2" * 826-1392 O-rings (for filter pan pick up tube; qty.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.9 Frypot, Drain, and Oil Return Components.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.9 Frypot, Drain, and Oil Return Components (con t.) ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (insulat ion included) 826-1821 F.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.10 Drain Valve and Components 11 10 9 4 5 6 8 2 3 1 7 ITEM PART # COMPONENT 1 810-2867 Valve, Drain 1¼" (1" Std.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.11 Wiring Connectors, Pin Terminals, and Power Cords 1 2 4 5 3 6 7 9 10 8 11 13 12 ITEM PART # COMPONENT * 106-7649 Power Cord Assem bly.
YSCFC SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.12 Screws, Nuts, and Fasteners ITEM PART # COMPONENT * 826-1389 Screw, ¼-20 x ¾" (Pkg. of 10) * 826-1359 Screw, 4-40 x ¾" Slot ted Round Head (Pkg. of 25) * 809-0853 Screw, 10-32 x 1.
Frymaster/Dean, 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-688 -2220 FAX (Tech Support) 1-318-219-7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1-800-551.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Frymaster YSCFC24GSERIES YSCFC24GSERIES è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Frymaster YSCFC24GSERIES YSCFC24GSERIES - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Frymaster YSCFC24GSERIES YSCFC24GSERIES imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Frymaster YSCFC24GSERIES YSCFC24GSERIES ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Frymaster YSCFC24GSERIES YSCFC24GSERIES, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Frymaster YSCFC24GSERIES YSCFC24GSERIES.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Frymaster YSCFC24GSERIES YSCFC24GSERIES. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Frymaster YSCFC24GSERIES YSCFC24GSERIES insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
