Manuale d’uso / di manutenzione del prodotto FPD65 del fabbricante Frymaster
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PARTS LIST PARTS LIST PARTS LIST PARTS LIST INCLUDED INCLUDED INCLUDED INCLUDED Frymaste r, a member of the Commercial Food Equipm ent Service Association , recommends using CFESA Certified Technicians .
Please read all sections of this manual and retain for future reference. NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FASC) or other qualified professional should perform installation, maintenance, and repairs.
DA NGE R Improper installation, adjustment, maintenance or se rvice, and unauthorized alterations or modifications can cause property damage, injury, or death. Read the ins tallation, operating and service instructions thoroughly before installing or servicing this equipmen t.
FPD65 Series Gas Fry ers Insta llation & Operat ion Man ua l TABLE OF CONTENTS Page # 1. INTRODUCTIO N 1-1 1.1 After Purchase 1-1 1.2 Ordering Parts 1-1 1.3 Service Informa tion 1-1 1.4 Computer Informat ion 1-1 1.5 Safety Information 1-2 1.6 Service Personnel 1-3 2.
FPD65 Series Gas Fry ers Insta llation & Operat ion Man ua l TABLE OF CONTENTS (CONT.) P age # 5. FILTRATI ON OPERATION 5-1 5.1 General 5-1 5.2 Filtration Preparat ion 5-1 5.3 Daily Filtration Operatio n 5-4 5.4 Operating th e Filter 5-6 6. PREVENTATIVE MAINTENANCE 6-1 6.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 1: I NTRODUCTI ON 1-1 1.1 After Purchase In order to impr ove s ervice , have the following chart filled in by the Frymaster/Dean Authorize d Service Technician who installed this equipment. Author ized Service Technician/FASC Addre ss Telephone/ Fax Model Num ber Serial Num b er Gas Type 1.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 1: INTRODUCTION 1-2 1.4 Computer Information (cont.) The user is cauti oned that an y changes or mo difications not ex pressly approved b y the part y responsible for compliance could void the user 's authority to operate the equipment.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 1: INTRODUCTION 1-3 1.6 Service Perso nnel 1.6.1 Definit ions A. Qualified and/or Author ized Operating Personnel 1.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 2: IM PORT A NT INFORM A T I ON 2-1 2.1 Receiv ing and Unpacking Equipment A. Check that the containers are uprig ht. Use an ou tward prying motion - no ha mm ering - to remove the cart ons. Unpack f ryers carefull y and remove all acc essories from the carton and/or frypots.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 2: IMPOR T ANT INFORMATION 2-2 2.2 General Qualified, licensed, and/or authorized installation or service personnel only (as defined i n Section 1.6) should perform the following: • Installation and service on Frymaster/Dean equipment.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 2: IMPOR T ANT INFORMATION 2-3 2.3 Princ i ples of Operation The incoming gas flows through orif ices and is mix ed wi th air in the burners to c reate the correct ratio for proper combustion. The mixture is ignited at the front end of each heat tube b y the pilot light.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 2: IMPOR T ANT INFORMATION 2-4 2.5 Pre- Installation (cont.) B. Clearances : The fryer area must be kept free and clear of all combustible s. This unit is design - certifie d fo r the f ollowin g installa tions: 1.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 2: IMPOR T ANT INFORMATION 2-5 2.6 A ir Suppl y an d Ventilati on DA NGER This appliance must be installed with sufficient ventilation to prev ent the occurrence of unacceptable concentrations of substan ces harmful to the health of personnel in the room in which it is installed.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 3: I NST A LL A TION 3-1 3.1 Installing the Fr y er Decathlon 65 S eries fr y e r s y st ems are shipped i n sections.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-2 3.1 Installing the Fr y er (cont.) 3. Connect red/wh ite or red/y ellow wires (Figure 4, left) betw een fryer se ctions being assem bled (Figure 4 , right, a rrow). Oil- return will n ot operate prop erly if thes e wires are not conne cted.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-3 3.1 Installing the Fr y er (cont.) 9. I nstall the front connecting post on the connect ed cabinets (F igure 8; see fa ctory- installed post s on two-battery fryer secti ons).
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-4 3.1 Installing the Fr y er (cont.) DA NGER Fryers must be at room temperature and empty of oil during movement to avoid damage and possib le bodily in jury . DA NGER Hot shortening can c ause sev ere burns.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-5 3.2 Gas Connections (cont.) DA NGER If gas odors are d etected, the gas supply MUST be shut off at the main shut-off valv e. The local gas company or FASC should be contacted immediately to rectify the problem.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-6 3.2 Gas Connections (cont.) C. Manual shut-off valve : This gas servic e supplier-installed valve must be installed in the ga s service line ahead of the fryers in the gas stream and in a position where it can be reached quickly in the ev ent of an emer gency.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-7 3.2 Gas Connections (cont.) I. Flex ible Couplings, Connectors and Casters : 1. If the fr y er is to be installed with flexible coup.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-8 3.3.1 Sp ecifications 3.3.1.1 Adj ustments to Different Gas Ty pes Gas Adjustments Gas Type Natural LP Man ifold Pressure † 4" W .
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 3: INSTA L L A TION 3-9 3.3.2 Gas C onversion Procedures (cont.) Contact facto ry with the fo llowing info rmation when perf orming con versions: • Fr yer.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 4: FRYER OPERATIONS 4-1 4.1 Initial Sta rt-u p WARNING The on-site supervisor is re sponsible for ensuring that operators are made aware o f the inherent hazards of operating a hot oil fr y ing s y s tem, particularly the aspects of system operation, oil filtration, draining and cleaning procedur es.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RA TIONS 4-2 4.1.1 Pilot Lighting P rocedures, Electronic Ignition Sy stems Initia l Pilot Lighting : All Frymaster/Dean f ryers are tested, adjusted and cal ibrated to sea level conditions before le aving the factory.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RA TIONS 4-3 4.2 Boil -Out Procedure DA NGER Never leav e the fr yer unattended during the boil-out process. If the boil-out solution boils over, turn the fry er off immediately and let the solution cool for a few minutes before resuming t he process .
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RA TIONS 4-4 4.2 Boil -Out Procedure (cont.) G. The burners will he at the boil-out solution to a simmer.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 4: FRYER OPE RA TIONS 4-5 4.3 Final P reparation WARNING NEVER NEVER NEVER NEVER set a complete block of solid shortening on top of heating tubes. To do so will damage the heating tubes and fry pot, and void the warranty.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 5: FILTR A TION OPER A TI ON 5-1 WARNING Drawings and photos used in this manual are intended to illustrate operational, cleaning and technic al procedures and may no t conform to on-site management operational procedures.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-2 5.2.1 A ssembling the Filter (cont.) Assemble t h e filt er as follows: 1. Remove the filte r pan covers. 2. Place the filter leaf asse mbly in the bottom of the filter pan, ensuring t he filter disconnect is properl y placed in the filter pan slot.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-3 5.2.1 A ssembling the Filter (cont.) 4. Place the crumb t ray in fil ter pan. 5. Replace the p an covers and install the filter pan into the cabinet. Ensure the connections are fu lly engage d.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-4 5.3 Daily Filtration Operat ion WARNING Use caution and wear proper protectiv e clothing.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-5 5.3.2 Filtering Tools Assemble tools to be used for filtering . These a re supplied with the filter starter kit included wit .
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-6 5.4 Operating the Filter 5.4.1 Filter Operation CA UTION NEVER operate t he filter unit unless coo king oil is at operating temperature [~35 0°F (~177°C) ]. 1. Remove fry baskets fro m frypot.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-7 5.4.1 Filter Operation (cont.) 4. W hen all the oil has drained from the frypot, connect the hose-wand asse mbl y to the disconnect valve in the fryer cabinet. DO NOT ACTIVATE FILTER PUMP UNT IL THE HOSE HAS BEEN PROPERLY CONNECTED.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-8 5.4.1 Filter Operation (cont.) 8. Begin the filte rin g p rocess by pulling the y ellow handle to open the oil-return valve (this activate s the filter pump automatically ). 9.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-9 5.4.1 Filter Operation (cont.) 11. After all shortening is pumped back into the frypot, bubbles will form, indicating air in the oil return lines. Allow the shorte nin g to bubble for 15-30 seconds to ensure all shortening is cleared from the return lines.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 5: FILTRAT ION OPER A TION 5-10 5.4.1 Filter Operation (cont.) 14. OPTIONA L EQUIP MENT: Drain-flushes are included on 5-batter y and larger Frymaster FP D65 Series fryers.
FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 6: P REVENTATIVE MAINTENANCE 6-1 6.1 General DA NGER Never attempt to clean the fry er during the cooking process or w hen the fry pot is filled with hot oil/ shortening.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 6: PREVENT A TIVE MAINTENANCE 6-2 6.1.3 Periodic / A nnual The fryer sh ould be inspected and adjusted pe riodically by q ualified service personn el as part of a regular kit chen maintenance program.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 6: PREVENT A TIVE MAINTENANCE 6-3 6.1.3 Periodic / A nnu al (cont.) • Check filtration sy stem i nteg rit y as follows: − With the filte r pan empty, place each oil return handle, one a t a time, in the " ON" position.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESH OOTING 7-1 7.1 General DA NGER Hot cooking oil/shortening w ill cau se severe burns. Never att e mpt to move this appliance when f illed with hot cooking oil/short ening or to transf er hot cooking oil/shortening from one cont ainer to another.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 7: TROUBLESHOOTING 7-2 7.2 Pilot Bur ner Malfuncti on (cont.) 3. Check all connections for cleanliness and securit y. C. Pilot flame of proper siz e, but is unstable. Flame wavers and doe s not envelop the thermopile co mpletely at all times.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 7: TROUBLESHOOTING 7-3 7.3 Main Burner M alfunctions (cont.) D. Fryer will not reach the temperature setting and/or runs erraticall y . 1. Incorr ect location of sensor probe or d efective temperatur e sensor.
FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-4 7.4 Wiring Diagram, Main HI L IMI T TO J2 COMPUTER INTERFACE BOARD SPEAKER SOUND GRD 1 COM PUTER INTERFACE BLK WHT A 2 1 BLK WHT 2 1 10.
FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 7: TROUBLESHOOTING 7-5 7.5 Wiring Diagram, Filter 31C 82C 35C 35C 86C 33C 33C 82C P2 T5 T4 T2 30C 27C 8C 9C 120V 12C CIRCUIT 115V INPUT 8051428A TRANSFO RMER/.
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FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: P A R TS LIST 8-1 8.1 Cabinetr y and Related Components.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-2 8.1 Cabinetr y and Related Components (cont.) ITEM PA RT # COMPONENT 1 810-0357 Caster, 5 " Swivel – W ith Brak e 2 810-0356 Caster.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-3 8.2 Doors, Topcaps and Related Components.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-4 8.3 Frypots, Burners and Related Components.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-5 8.3 Frypots, Burners and Related Components (cont.) ITEM PA RT # COMPONENT 1 823-3948 Frypot- S/S- 65 Series 2 210-5170 Diff user, Burner .
FRYMASTER FPD65 SERIES GAS FRYERS CHAPTER 8: PARTS LIST 8-6 8.4 Component Box Components 1 CM4-S 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 18 17 ITEM PART # COMPONENT 1 823-3242 Control Box (Inside Non-Fil.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-7 8.5 Filter Pan and Related Components.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-8 8.6 Oil-Drain Components.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-9 8.6 Oil-Drain Components (cont. ) ITEM PA RT # COMPONENT 1 823-4189 Pipe, Dra in- Right- D6 65 (W ith Oil Dispos al System ) * 823-3441 Pi.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-10 8.7 Oil-Return Components Oil Disposal Plumbing (Optiona l) 1.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-11 8.7 Oil-Return Components (cont.) ITEM PA RT # COMPONENT 3 813-0173 Union, ½" NPT BM 4 813-0003 Tee, ½" N PT BM 5 813-0165 El.
FRYMA STER FPD65 SERIES GA S FRYERS CHAPTER 8: PARTS LIST 8-12 8.8 Suction Tube, Oil-Retur n Components (cont.) ITEM PA RT # COMPONENT 1 810-0697 Dis connec t, Male- Suct ion T ube * 826-1392 O-ring, .
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Frymaster, 8700 Line Avenue, PO Box 51000, Sh reveport, Louisiana 711 35-1000 Shipping Address: 8700 Line A venue, Shreveport, Louisiana 71106 TEL 1- 318-865-1711 F AX (Parts) 1- 318-688-2 200 FAX (Te.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Frymaster FPD65 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Frymaster FPD65 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Frymaster FPD65 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Frymaster FPD65 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Frymaster FPD65, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Frymaster FPD65.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Frymaster FPD65. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Frymaster FPD65 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
