Manuale d’uso / di manutenzione del prodotto 5.00E+04 del fabbricante Ford
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DO N OT D ES TR OY : TH IS M AN UA L IS R EQ UI RE D BY LA W. K EE P UN TI L TH E VE HI CL E IS C OM PL ET ED B Y TH E FI NA L ST AG E MA NU FA CT UR ER .
Bus (Not T ruc k T ruck Standard School School (Not (W alk-in (1) Number Title of Standard Bus) Bus W alk-In V an) MPV Van) Equip. 101 Control Location, Identication and Illumination X X X X X 102 .
E-SERIES (May , 2004) 1 Bus (Not T ruc k T ruck Standard School School (Not (W alk-in (1) Number Title of Standard Bus) Bus W alk-In V an) MPV V an) Equip. 220 School Bus Rollov er Protection X 221 School Bus Body Joint Strength X 222 School Bus P assenger Seating and Crash Protection X 225 Child Restraint Anchorage Systems (U .
E-SERIES (May , 2004) 2 E-SERIES (May , 2004) 3 Inf or mation in this manual is fur nished pursuant to United States and Canadian saf ety regulations or , in some cases where the information is not required by regulation, is furnished for the con venience of intermediate or nal stage vehicle manuf acturers.
E-SERIES (May , 2004) 2 E-SERIES (May , 2004) 3 T ABLE OF CONTENTS DEFINITIONS .................................................................................... 4-5 GENERAL INFORMA TION ..............................................................
E-SERIES (May , 2004) 4 E-SERIES (May , 2004) 5 DEFINITIONS The follo wing denitions are from Title 49, Code of Federal Regulations, P ar ts 567.3, 568.3 and 571.3 where noted. Canadian denitions are from Canada Motor V ehicle Saf ety Regulations, Section 2(1), and are in italics.
E-SERIES (May , 2004) 4 E-SERIES (May , 2004) 5 DEFINITIONS Incomplete V ehicle (Canada) – a vehicle (a) other than a vehicle impor ted temporar ily for special pur poses, that is capable of being d.
E-SERIES (May , 2004) 6 E-SERIES (May , 2004) 7 GENERAL INFORMA TION ST A TEMENTS OF CONFORMITY The Statements of Conf or mity section, which begin on page 9 of this ma nual, lists the F ede ral M oto.
E-SERIES (May , 2004) 7 VEHICLE DESCRIPTION VEHICLE DESCRIPTION INCOMPLETE VEHICLE MANUAL CO VER The cover of this manual identifies the three incomplete vehicle con gurations for which compliance representations are contained in this manual.
E-SERIES (May , 2004) 8 E-SERIES (May , 2004) 9 E-Series E11 Incomplete E-150 W agon X 6 E14 Incomplete E-150 Regular V an X 5 E24 Incomplete E-250 Regular V an X 5 E31 Incomplete E-350 Super Duty W a.
E-SERIES (May , 2004) 8 E-SERIES (May , 2004) 9 ST A TEMENTS OF CONFORMITY ST A TEMENTS OF CONFORMITY The following Statements of Conformity apply to vehicles that are produced for sale or impor tation into the United States or Canada.
E-SERIES (May , 2004) 10 E-SERIES (May , 2004) 11 ST A TEMENTS OF CONFORMITY 10 2 Th e s tat eme nts bel ow ar e a ppl ica ble to al l i nco mpl ete ve hic le type s e xce pt the Bas ic ( Stri ppe d) .
E-SERIES (May , 2004) 10 E-SERIES (May , 2004) 11 (1) Measured from top of frame at a point midway between the centerlines of the front and rear axles.
E-SERIES (May , 2004) 12 E-SERIES (May , 2004) 13 ST A TEMENTS OF CONFORMITY 10 5 Th e st atem ent s be low are app lic abl e to the fo llo win g incomplete vehicle types if the GVWR is between 35 00 .
E-SERIES (May , 2004) 12 E-SERIES (May , 2004) 13 ST A TEMENTS OF CONFORMITY 10 5 Th e st atem ent s be low are app lic abl e to the fo llo win g in com ple te veh ic le ty pes e xce pt wh en com ple .
E-SERIES (May , 2004) 14 E-SERIES (May , 2004) 15 ST A TEMENTS OF CONFORMITY FMVSS 105 & 135 DEFINITIONS AND CALCULA TION ILLUSTRA TION FOR INCOMPLETE E-SERIES VEHICLES L † = Hor izontal distance in inches between the SUB center of gra vity and the of the front axle.
E-SERIES (May , 2004) 14 E-SERIES (May , 2004) 15 ST A TEMENTS OF CONFORMITY T ABLE A Maximum Unloaded V ehicle Weight (UVW) f or Incomplete V ehic les When Completed (2) (This Information Does Not Ap.
E-SERIES (May , 2004) 16 E-SERIES (May , 2004) 17 ST A TEMENTS OF CONFORMITY T ABLE C CG hl = Horizontal distance from front axle to cargo CG: Model WB (in) CGhl (in)† Regular V an 138 116 † Extended V an or Extended Wagon 138 126 † Cutaw ay (SRW) 138 121 (DRW) 138 127 † Comm.
E-SERIES (May , 2004) 16 E-SERIES (May , 2004) 17 ST A TEMENTS OF CONFORMITY 10 6 Th e stat emen t bel ow is app lica ble to all inco mple te ve hic le type s: This v ehicle, when completed, will conf.
E-SERIES (May , 2004) 18 E-SERIES (May , 2004) 19 ST A TEMENTS OF CONFORMITY 10 8 Th e st atem ent s be low are app lic abl e to the fo llo win g in comp let e ve hic le typ e: • Cutaway This v ehic.
E-SERIES (May , 2004) 18 E-SERIES (May , 2004) 19 ST A TEMENTS OF CONFORMITY 10 8 Th e st atem ent s be low are app lic abl e to the fo llo win g in comp let e ve hic le typ e: • E-Series Basic (Str.
E-SERIES (May , 2004) 20 E-SERIES (May , 2004) 21 ST A TEMENTS OF CONFORMITY 11 1 Th e st atem ent s be low are app lic abl e to the fo llo win g incomplete vehic le type when equipped with a at gl.
E-SERIES (May , 2004) 20 E-SERIES (May , 2004) 21 ST A TEMENTS OF CONFORMITY 12 4 Th e s tat eme nts bel ow ar e a ppl ica ble to al l i nco mpl ete ve hic le type s: This v ehicle, when completed, wi.
E-SERIES (May , 2004) 22 E-SERIES (May , 2004) 23 • The horizontal center of gr avity f or the SUB is: – At or forw ard of the rear axle centerline. The vertical center of gravity for the completed vehicle at Unloade d V ehicle We ight + 397 l b passe nger l oad CGv (Equation A) must not exceed 36.
E-SERIES (May , 2004) 22 E-SERIES (May , 2004) 23 ST A TEMENTS OF CONFORMITY 20 2 Th e st atem ent s be low are app lic abl e to the fo llo win g incomplete vehicle types if the GVWR is 4536 kg [1 0,0.
E-SERIES (May , 2004) 24 E-SERIES (May , 2004) 25 20 5 Th e stat emen t bel ow is app lica ble to all inco mple te ve hic le type s, e xce pt the Bas ic ( Str ippe d) C has sis: This vehicle , when co.
E-SERIES (May , 2004) 24 E-SERIES (May , 2004) 25 ST A TEMENTS OF CONFORMITY 20 7 Th e st atem ent s be low are app lic abl e to the fo llo win g incomplete vehicle types when equipped with un trim me.
E-SERIES (May , 2004) 26 E-SERIES (May , 2004) 27 ST A TEMENTS OF CONFORMITY 20 8 NO T E An RCM (crash sensor and restraints control module) is located under the dr iver's seat. Care must be used to av oid damage to the RCM and sensor wir ing dur ing remov al or reinstallation of the dr iver's seat.
E-SERIES (May , 2004) 26 E-SERIES (May , 2004) 27 ST A TEMENTS OF CONFORMITY • The Air Bag Supplemental Restraint System as originally installed (see Figure E on page 33), is not remov ed, relocated, altered, or modied in any wa y .
E-SERIES (May , 2004) 28 E-SERIES (May , 2004) 29 ST A TEMENTS OF CONFORMITY • No compressible material is installed between front seat assembly and the oor pan. • No additional components or modications are made to the areas dened as the Occupant Protection Zone shown in Figure D on page 32.
E-SERIES (May , 2004) 28 E-SERIES (May , 2004) 29 ST A TEMENTS OF CONFORMITY • The Air Bag Supplemental Restraint System as installed by Ford Motor Company (see Figure E on pag e 33) is n ot re mov ed, reloc ated, modi ed o r alt ered in an y way .
E-SERIES (May , 2004) 30 E-SERIES (May , 2004) 31 ST A TEMENTS OF CONFORMITY CRITICAL CONTROL ITEM VIEW A A VIEW B B A VIEW A CRITICAL CONTROL ITEM FRONT OF VEHICLE FRONT OF VEHICLE 3C24-15602B82 ADJ. ASY. PANEL ASY. UPPE R F65B-15602B90 COVER ASY. 3C24-1560262 COVER ASY.
E-SERIES (May , 2004) 30 E-SERIES (May , 2004) 31 ST A TEMENTS OF CONFORMITY FIGURE B – E-SERIES FRONT SEA T INST ALLA TION POWER L.H. SHOWN SEA T ASY . N802351-S424 STUD 2 REQ’D. 2C24-1561701-A POWER TRACK A FRT . ST . 56912-S58 SCREW 4.2 x 19 T A PPING N800937-S424 NUT & W ASHER ASY .
E-SERIES (May , 2004) 32 E-SERIES (May , 2004) 33 ST A TEMENTS OF CONFORMITY FIGURE D – E-SERIES OCCUP ANT PRO TECTION ZONE SRP INFORMA TION POINT A (SEA T POSITION IS 10.0mm [0.39 IN] FOR WARD (SEA T POSITION IS A T THE MIDPOINT OF REARMOST POSITION) OF A V AILABLE TRA VEL) A B C D E F MIN.
E-SERIES (May , 2004) 32 E-SERIES (May , 2004) 33 FIGURE E1 – E-SERIES SUPPLEMENT AL RESTRAINT SYSTEM (Air Bags, Sensors, and Wiring) ST A TEMENTS OF CONFORMITY .
E-SERIES (May , 2004) 34 E-SERIES (May , 2004) 35 ST A TEMENTS OF CONFORMITY CUT LINE SECTION BB CUT LINE CUT LINE SECTION CC SECTION DD CUT LINE CUT LINE SECTION AA B A FRONT OF VEHICLE NOTE: SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANEL S. THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIEW FOR THE PURPOSE OF CLARITY .
E-SERIES (May , 2004) 34 E-SERIES (May , 2004) 35 ST A TEMENTS OF CONFORMITY E F FRONT OF VEHICLE THE SPOTWELDS ( X ) IN THIS AREA MUST REMAIN INTACT. G NOTE: SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANELS THE SECTIONS SHOWN ARE A LARGER SCALE THAN THE SIDE VIE W FOR THE PURPOSE OF CLARITY.
E-SERIES (May , 2004) 36 E-SERIES (May , 2004) 37 ST A TEMENTS OF CONFORMITY FIGURE G3 – ROOF P ANEL REMOV AL AREA – E-SERIES END OF ROOF EXTENDED V A N END OF ROOF EXTENDED V A N OR WAG ON REGULAR V A N NOTE: SHADED AREA REPRESENTS MAXIMUM OPENING IN BODY PANEL S.
E-SERIES (May , 2004) 36 E-SERIES (May , 2004) 37 ST A TEMENTS OF CONFORMITY 20 9 Th e st atem ent s be low are app lic abl e to the fo llo win g in comp let e ve hic le typ es w ith fr ont sea t(s ):.
E-SERIES (May , 2004) 38 E-SERIES (May , 2004) 39 ST A TEMENTS OF CONFORMITY 21 0.1 (Co ntin ued ) This v ehicle, when completed, will conform to Standard 210.
E-SERIES (May , 2004) 38 E-SERIES (May , 2004) 39 ST A TEMENTS OF CONFORMITY 21 2/ Th e st ate ment bel ow is app lica ble to the f ollo wi ng 21 9 in co mp le te ve hi c le ty pe i f th e GV WR is 4 .
E-SERIES (May , 2004) 40 E-SERIES (May , 2004) 41 ST A TEMENTS OF CONFORMITY 2 19 See combined statements under “212/219” for all ve hic le type s.
E-SERIES (May , 2004) 40 E-SERIES (May , 2004) 41 30 1 Th e st atem ent s be low are app lic abl e to the fo llo win g in comp let e v ehic le ty pes if th e v ehi cl e G VWR is 45 36 kg [10 ,00 0 lb .
E-SERIES (May , 2004) 42 E-SERIES (May , 2004) 43 ST A TEMENTS OF CONFORMITY 30 1 (C onti nue d) 30 1 (C onti nue d N ex t P a ge) † T emporary remov al of the front bumper and front b umper mountin.
E-SERIES (May , 2004) 42 E-SERIES (May , 2004) 43 ST A TEMENTS OF CONFORMITY † T emporary remov al of the front bumper and front b umper mounting system during manuf acture, and reinstallation in ac.
E-SERIES (May , 2004) 44 E-SERIES (May , 2004) 45 ST A TEMENTS OF CONFORMITY • T he bod y ins tall ed b y a subs equ ent st age manu f actu rer and the Ford inst alled f uel syst em compo nents ar e.
E-SERIES (May , 2004) 44 E-SERIES (May , 2004) 45 ST A TEMENTS OF CONFORMITY 30 1 Th e stat eme nts be lo w are ap pli cab le to t he ov er 45 36 kg [10 ,000 lb] GVW R E-35 0 DR W and E- 450 Cu taw ay.
E-SERIES (May , 2004) 46 E-SERIES (May , 2004) 47 ST A TEMENTS OF CONFORMITY FIGURE J1 – E-SERIES SCHOOL BUS FUEL SYSTEM AND FLOOR STR UCTURE 8 3 9 11 12 8 1 9 2 7 9 4 16 FORD PROVIDED ISOLATORS (6 ) 14 13 10 778.8 [ 30.66] 12.8 [.50] 16 1. 4 [6.35] 5 9 6 8 7 25.
E-SERIES (May , 2004) 46 E-SERIES (May , 2004) 47 ST A TEMENTS OF CONFORMITY FIGURE J2 – E-SERIES DIESEL SCHOOL BUS FUEL SYSTEM AND FLOOR STR UCTURE 9 10 3 5 6 7 WELD SHEET METAL RELIEF AFTER FORMING GUSSET CROSS SILL TO OUTER SUPPORT R.H. SHOW N L.
E-SERIES (May , 2004) 48 E-SERIES (May , 2004) 49 ST A TEMENTS OF CONFORMITY CANADIAN VEHICLES (V ehicles to be completed for sale or use in Canada) VEHICLE IDENTIFICA TION Ref er to the V ehicle Description section of this manual on page 7, f or additional information.
E-SERIES (May , 2004) 48 E-SERIES (May , 2004) 49 EMISSION CER TIFICA TION INFORMA TION CA UTION: U .S.: 2005 MODEL YEAR VEHICLES ARE EMISSION CER TIFIED FOR REGISTRA TION IN SPECIFIC AREAS OF THE UNITED ST A TES.
E-SERIES (May , 2004) 50 E-SERIES (May , 2004) 51 EMISSION CERTIFICA TION INFORMA TION EXTERIOR NOISE Ne w v eh icle s w hich ha ve a gros s v eh icle we ight ra ting in e xces s of 4536 kg [10,000 lb], include a par tially or wholly enclosed operator’ s compar tment, and are manuf actured f or use in the Unit ed State s, m ust com ply with U .
E-SERIES (May , 2004) 50 E-SERIES (May , 2004) 51 CALIFORNIA FUEL V APOR RECO VER Y Calif or nia regulations require that the v ehicle fuel systems be designed to accommodate a vapor recovery fueling nozzle including unobstr ucted access to the fill pipe.
E-SERIES (May , 2004) 52 SUPPLEMENTS.
REFERENCE INFORMA TION FORD TR UCK BOD Y BUILDERS LA Y OUT BOOK Throughout this manual y ou will nd references to inf or mation f ound in the Ford T ruck Body Builders La yout Book .
FORD MO TOR COMP ANY THE AMERICAN RO AD DEARBORN, MI 48121 FORD MO TOR COMP ANY OF CANAD A LIMITED THE CANADIAN RO AD OAKVILLE, ONT ARIO L6J 5E4.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Ford 5.00E+04 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Ford 5.00E+04 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Ford 5.00E+04 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Ford 5.00E+04 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Ford 5.00E+04, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Ford 5.00E+04.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Ford 5.00E+04. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Ford 5.00E+04 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.