Manuale d’uso / di manutenzione del prodotto 5300 del fabbricante Emerson
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Reference Manu al 00809-1600-4530, Rev AA March 2015 R o semount 5300 Series Commissioning and V alidation Pr ocedures f or R osemount Radar.
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iii Reference Manu al 00809-1600-4530, Rev AA Commissioning and Validation Procedure for Rose mount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar R o semount 5300 Series F ailure to follow safe inst allation guideli nes could result i n death or serious i njury.
iv Reference Manu al 00809-1600-4530, Rev AA Commissioning and Vali dation Procedure for Rosemount Radar March 2015 Commis sioning and V alidati on Procedure f or R o se mount R adar.
v Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 1 Section 1: Introduction 1.1 Manual overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Tools . . . . . .
vi Reference Manu al 00809-1600-4530, Rev AA Contents March 2015 Contents 4.7.1 Other validation suggestions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 5 Section 5: Additional Options 5.1 Introduction . . . . . . . .
1 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduction March 2015 Introduc tion Sec tion 1 Introduc tion 1.1 Manual ov er view This manual provides commissioning, verification, and va lidation inf ormation for the Ro se mount 5300 Se ries Rad ar T ransmitte rs.
2 Reference Manu al 00809-1600-4530, Rev AA Section 1: Introduc tion March 2015 Introduction.
3 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Sec tion 2 Installa tion and Con figura tion Comple te the Quick S tart Guide . . . . . . . . . . . . . . . . . . . . .
4 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration Probe t ype Hold Off /Upper Null Zone . This parameter should only be changed if there are disturbing objects close to the probe , e .
5 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration AI block (F OUNDA TION fieldbus).
6 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.2.3 Ba sic c onfigura tion u sing a Fie ld Communica t or Figure 2-3. Field Communicator Menu T ree Corresponding to Device R evision 3 For more informa tion, see Sec tion 5.
7 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration 2.2.4 Basic c on figuration u sing AM S ® Suite (HAR T) or De ltaV ™ The Ro semoun t 5300 Serie s can also be con figured u sing AMS Suit e or DeltaV .
8 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.3.2 Other op tion al advanced c on figurations Other functions that may be required can be f ound in A ppendix C of the ref ere nce m anual.
9 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration T o view the analog out put signal, selec t the T ools > Device Displa y op tion and s elect the Analog Out tab : Figure 2-5.
10 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration Also, or a lternati vely , ac tivate t he tr ansm itter’ s loop test f unc tio n. Ou tput 4 , 12, a nd 20 mA a nd ve rif y that the readings in the DCS match up.
11 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Figure 2-8. The Ec ho Curve Presents All Visible Echoes 2.
12 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.5.2 S trong fix ed ec ho - be nt probe/probe c ontac ting no zzle A probe in con tact with metal crea tes a str ong echo and the mea sureme nt will lock onto the strong echo.
13 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installa tion and Con figuration Re ad diagno stics V e rif y that no e rror s or unatte nded warnings are presen t.
14 Reference Manu al 00809-1600-4530, Rev AA Section 2: Installation & con figuration March 2015 Installation and Con figuration 2.6 Archive files Sav e echo curve and configuration backup file Permane ntly store the echo cur ve and c onfiguration backup f iles for future use , with re-occurri ng ve rification procedures.
15 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Sec tion 3 V erifica tion and V alida tion o f GWR without Fluid V e rifica tion . . . . . . .
16 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid a.
17 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid b. General noise floor amplitude (see Figure 3-2 ) The noise fl oor should be relativ ely flat with low amplitude.
18 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid c. End of probe peak (see Figu re 3- 3 ) The end of probe pe ak is aff ected by the probe t ype and the use of ce nte ring discs.
19 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid Figure 3-4. Sample V erification R eflector Peak 5. While the chambe r is emp ty, save backup fi le and echo plot.
20 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid 3.2 V alidation of devic e T o valida te the function alit y of a devic e after it has been in se r vice , it is po ssible t o comp are the current reading s to baseline re adings.
21 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid V e rification and V alidation of GWR without Fluid T able 3-2.
22 Reference Manu al 00809-1600-4530, Rev AA Section 3: Verification and Validation of GW R without Fluid March 2015 V e rification and V alida tion of GWR without Fluid Ta g # ________ ______________.
23 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid Sec tion 4 V erifica tion Proc edure with Fluid V e rifica tion procedur e with active lev el me a sure men t . . .
24 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Ec ho cur ve verification at operating conditions At normal operating c onditions, download and re view the echo cur ve acc ording to the f ollowing step s : 1.
25 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.2 Common problems and recommended actions Sur face pulse not detected Figure 4-3. Surface Threshold too High Sur face measurement is too high Figure 4-4.
26 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Rec ommended actions Any o f thes e opti ons ma y be us ed to block f alse echo es : Raise gene ral surface threshold to about 300 mV abo ve f alse ec ho, but not more than 50% of he ight of sur face pe ak.
27 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.3 T ransmitter diagnostics revie w V e rif y that no e rrors or unatte nded warnings ar e prese nt. Figure 4-6. The Diagno stics Window in RRM T o view Diagnostics in R RM, selec t T ools > Diagnosti cs .
28 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-7. Log R egisters Sta r t empt yi ng th e t an k o r c ham ber mak in g s ur e n ot t o s top unt il it is com pl etel y em pt y.
29 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rification Procedure with Fluid 4.5 Ec ho cur ve v erification with empt y tank Wh en th e t an k or cham ber is empt y , down lo ad and review the echo curve according to the fol low in g s teps: 1.
30 Reference Manu al 00809-1600-4530, Rev AA Section 4: Verification Procedure with Fluid March 2015 V e rifi cation Pr ocedure wi th Fluid Figure 4-9.
31 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options Sec t ion 5 Addition al Options Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions In R ose mount Rad ar Ma ste r: 1. Connec t to t he device.
33 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Additional Options 5.3.1 High lev e l supe r vision Additi onally, the refl ec tor ’s un ique e cho chara c teri.
34 Reference Manu al 00809-1600-4530, Rev AA Section 5: Additional Options March 2015 Add ition al Op tions.
35 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Sec tion 6 SI S Installa tions Installa tion in SI S applic ations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions 6.2 Configuring in SIS applications Use a H ART ® compli ant ma ste r , such as R ose mount Rad ar Mast er (RRM) or a Field Communi cato r , to comm unicat e with and v eri fy con figura tion o f the R ose moun t 5300 Se ries.
37 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations Site acce ptance Af ter installa tion and/or configuration, proper ope ration of the transmitte r (including ve rification of all configuration changes) must be ve rified.
38 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Suggested c omprehensiv e proo f test The suggested proof t est described below de tects approxim ate ly 89% in of pos sible Dangerous Undetected (DU) failures in the R o semoun t 5300 Series T ransmitt ers.
39 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installations March 2015 SI S Installations 5. Using L oop T est, ent er c urren t value (mA) repr esen ting low al arm curren t. V e rify that analog output c urren t and terminal voltage are c orrect using re fe re nce me te rs.
40 Reference Manu al 00809-1600-4530, Rev AA Section 6: SIS Installation s March 2015 SI S Installa tions Figure 6-2. Range V alues 9. Rest ore the loop to full operation. 10. Re mov e the bypass from the safety Programmable Logic Controll er (PL C) or otherw ise restore normal operation.
41 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist Appe ndix A C ommissioning Checklist Note Not all fields in this form are applicable to all transmitters.
42 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.2 T ank in f orma tion Completed Not completed Shor t applica.
43 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.3 Mech anical installation Complete d Not c ompleted Comm on.
44 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .1.4 Elec trical inst alla tion Comp leted Not completed Po w.
45 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .1.5 Is the produc t’s Ex cl a ssifica tion in acc ord anc e with requireme n .
46 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st A .2 Ec ho tuning A .3 Backups and plots Comp leted Not completed For more in form ation see Section: “ Complet e the advanced con figuration” on page 7 and “Review echo cur ve” on page 10 l.
47 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commis sioning C hecklist A .4 GWR radar v erification in c hambers UNIT: Not e: V erification procedure is per formed under ambient c onditions. For dynamic vapor compe nsations units, e nsure tha t the DC is calcula ted at 1.
48 Reference Manu al 00809-1600-4530, Rev AA Appendix A: Commissioning Checklist March 2015 Commi ssion ing Chec kli st In need of suppor t with a transmitter , send a c o mmissioning re por t togeth e r with a backup file from the transmitter to your local Emer son Process Man age ment represe ntativ e .
49 Reference Manu al 00809-1600-4530, Rev AA March 2015.
Reference Manu al 00809-1600-4530, Rev AA March 2015 Ro semount W orld Headquar ters Emerson Process Management 6021 Innovation Blvd Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RFQ.RMD-RCC@EmersonProcess.com Nor th Americ a Regional Office Emerson Process Management 8200 Market Blvd.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Emerson 5300 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Emerson 5300 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Emerson 5300 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Emerson 5300 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Emerson 5300, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Emerson 5300.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Emerson 5300. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Emerson 5300 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
