Manuale d’uso / di manutenzione del prodotto 39600 del fabbricante 3M
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3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Instruction Manual 700r, Random Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads.
T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 22 - 24 Cleaning ...................................................
1 Description The 3M-Matic TM 700r Random Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.
2 Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700r Random Case Sealer (1) 700r Random Case Sealer, Type 39600 (1) Upper Tape Drum/Brack.
3 Important Safeguards Figure 1-1 – Knife Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual.
4 Important Safeguards (Continued) Figure 1-6 – Stop and On/Off Labels The "Caution – Pinch Point" label, shown in Figure 1-5 , is attached to the upper end of both column guards. It warns the operator to keep hands away from this area when machine is operating.
5 Important Safeguards (Continued) Figure 1-8 – Air Pressure Label The "Notice – Taping Head Latch" label, shown in Figure 1-9 , is attached to the top surface of the upper, left belt guard at the front edge of the taping head. The label reminds operators and service personnel to keep latch down except to remove taping head.
6 Important Safeguards (Continued) The "Box Centering Switch" label (A) , shown in Figure 1-13 , is attached to the center plate on the machine bed at the infeed end.
7 (Specifications continued on next page) 1. Power Requirements: Electrical – 115 VAC, 60 Hz, 3.8 A (440 watts) Pneumatic – 5 bar gauge pressure [70 PSIG] 110 litre/min @ 21 ° C, 1.01 bar [3.75 SCFM] at 15 boxes per minute A pressure regulator is included The machine is equipped with two 1/6 HP gearmotors and comes with an 2.
8 Specifications (Continued) 8. Box Board: Style – regular slotted containers – RSC 125 to 275 P.S.I. bursting test, single wall or double wall B or C flute. 9. Box Weight and Size Capacities: A. Box Weight, up to 38.6 kg [85 lbs.] maximum – contents must support flaps.
9 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F T Minimum mm 790 1180 1575 460 610*** 120 625 1640 [Inches] [31] [40 .5] [62] [18] [24] [4.
10 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
11 Installation and Set-Up (Continued) Figure 2-1 – 700r Frame Set-Up 9. Cut and remove cable ties on both upper and lower taping heads. (Applying/buffing rollers are held retracted for shipment.) Hold taping head BUFFING ROLLER and cut and remove cable tie that holds applying/buffing arms retracted.
12 Installation and Set-Up (Continued) CENTERING GUIDES 1. Remove the two centering guides and four M6 x 20 socket head screws from the package. 2. Using a 5 mm hex key wrench, attach the centering guides to the rails with four M6 x 20 screws (two in each guide) as shown in Figure 2-4.
13 Installation and Set-Up (Continued) 2. Loosen, but do not remove, two M8 x 1.25 socket head screws in one leg (use M6 hex wrench). Adjust the leg length for the desired machine bed height. Retighten the two screws to secure the leg. Adjust all four legs equally.
14 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.
15 Operation IMPORTANT – Before operating the case sealer, read the "Important Safeguards", pages 3-6 and "Warnings" on page 19 as well as all of the "Operation" instructions. Refer to Figure 3-1 and 3-2 below to acquaint yourself with the various components and controls of the case sealer.
16 Operation (Continued) Figure 3-2 – Controls, Valves and Switches Note – The case sealer has a circuit breaker located in the electrical enclosure on the lower left side of the machine frame. If circuit becomes overloaded and circuit breaker trips, unplug the machine electrical cord and determine cause of overload.
17 Operation (Continued) Pressure Regulator regulates main air pressure to the machine to adjust pressure, pull knob up and turn – push down to lock setting. Filter removes dirt and moisture from plant air before it enters the case sealer pneumatic circuits.
18 Operation (Continued) For boxes which are fully packed with products that support the top flaps, the adjustment of this regulator is not critical since the boxes can support the pressure of the upper frame (drive belts) at a wide range of regulator settings.
19 Operation (Continued) Tape Loading/Threading See Section II , Pages 7 and 8 Note – If lower tape drum is mounted in alternate lower outboard position, remove taping head from machine bed by pulling straight up, insert threading needle in taping head and replace taping head.
20 Operation (Continued) Figure 3-8 – Drive Assembly Raising Switch Figure 3-7 – Box Centering Switch 2. Once the box is centered by the guides, the operator pushes the box against the raising switch on the upper drive assembly, as shown in Figure 3-8, causing the upper taping head to be raised by two air cylinders.
21 WARNING – Keep hands away from drive belts when feeding boxes. Operation (Continued) 3. Once the box is pushed under the upper taping head, the upper drive assembly raising switch is released cau.
22 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning.
23 Maintenance (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning maintenance.
24 Maintenance (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded.
25 WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism.
26 Adjustments (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1.
27 Adjustments (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning adjustments.
28 THIS PAGE IS BLANK.
29 Changing the Tape Leg Length (From 70 to 50 mm [2-3/4 to 2 inch]) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result.
30 Special Set-Up Procedure (Continued) TAPING HEADS 4. Lift the lower taping head, shown in Figure 6-3 and 6-1C, straight up to remove it from the case sealer bed. 5. Refer to Section II , "Adjustments – Changing Tape Leg Length", page 13 for taping head set-up.
31 Special Set-Up Procedure (Continued) Figure 6-4 – Box and Machine Bed Height Range WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result.
32 Special Set-Up Procedure (Continued) WARNING – Turn off electrical power and air supply and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result.
33 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Taping head applying spring holder missing Taping head applying spring set too high Worn or missing friction rings.
34 Troubleshooting Guide T roubleshooting (Continued) Problem Upper drive assembly does not move up or moves up slowly Upper taping head does not move down at the end of the taping cycle Upper drive a.
35 Electrical Diagram Figure 7-1 – Electrical Diagram WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage.
36 Pneumatic Diagram WARNING – Turn off and disconnect air supply before beginning service. If air supply is not disconnected, severe injury or equipment damage could result.
37 Replacement Parts And Service Information Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Tool Kit A tool kit, part number 78-8076-4950-0, is supplied with the machine.
38 Part Number Option/Accessory 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment (exit only) 78-8069-3926-6 Low Tape Sensor Kit 78-8114-0828-1 AccuGlide II STD 2 Inch .
39 Replacement Parts – Illustrations and Parts Lists 700r Random Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order.
40 THIS PAGE IS BLANK.
41 700r Random Case Sealer Frame Assemblies.
42 700r Random Case Sealer Figure 2807.
43 Figure 2807 Ref. No. 3M Part No. Description 2807-1 78-8076-4633-2 Tape Roll Bracket Assembly 2807-2 78-8070-1565-2 Tape Drum Bracket Assembly 2807-3 78-8070-1566-0 Bracket – Tape Drum 2807-4 78-.
44 700r Random Case Sealer Figure 3437.
45 Figure 3437 Ref. No. 3M Part No. Description 3437-1 78-8091-0320-9 Conveyor Bed Assembly 3437-2 78-8091-0321-7 Bed – Conveyor 3437-3 78-8091-0307-6 Support – Drive 3437-4 26-1003-5842-8 Screw .
46 700r Random Case Sealer Figure 3439.
47 Figure 3439 Ref. No. 3M Part No. Description 3439-1 78-8076-4663-9 Cylinder – Air /32 x 580 + 20 3439-2 78-8094-6457-7 Cap – 1/8 Inch 3439-3 78-8091-0313-4 Elbow – 3199.
48 700r Random Case Sealer Figure 5670.
49 Figure 5670 Ref. No. 3M Part No. Description 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 567.
50 Figure 5916/1 of 2 700r Random Case Sealer.
51 Figure 5916 (Page 1 of 2) Ref. No. 3M Part No. Description 5916-1 78-8100-1150-8 Bottom Drive Assembly – W/O Motor 5916-2 78-8070-1580-1 Frame – Drive 5916-3 78-8070-1514-0 Spacer 5916-4 26-100.
52 Figure 5916/2 of 2 700r Random Case Sealer.
53 Figure 5916 (Page 2 of 2) Ref. No. 3M Part No. Description 5916-40 78-8052-6713-1 Ring – Polyurethane 5916-41 78-8060-8416-2 Nut – Special, M20 x 1 5916-42 78-8070-1525-6 Chain – 3/8 Inch P=5.
54 700r Random Case Sealer Figure 5917.
55 Figure 5917 Ref. No. 3M Part No. Description 5917-1 78-8076-4539-1 Column – Outer 5917-2 78-8076-4540-9 Pin – Air Cylinder 5917-3 78-8060-8035-0 E-Ring – 7DIN6799 5917-4 78-8054-8821-6 End .
56 Figure 5918/1 of 2 700r Random Case Sealer.
57 Figure 5918 (Page 1 of 2) Ref. No. 3M Part No. Description 5918-1 78-8100-1155-7 Upper Drive Assembly – W /O Motor 5918-2 78-8070-1588-4 Frame – Drive, Upper 5918-3 78-8070-1520-7 Guide – Dri.
58 700r Random Case Sealer Figure 5918/2 of 2.
59 Figure 5918 (Page 2 of 2) Ref. No. 3M Part No. Description 5918-38 78-8070-1529-8 Support – Shaft 5918-39 78-8070-1530-6 Bearing – 6205-2RS 5918-40 78-8057-5739-6 Key – M5 x 5 x 30 mm 5918-41.
60 700r Random Case Sealer Figure 5919.
61 Figure 5919 Ref. No. 3M Part No. Description 5919-1 78-8091-0660-8 Housing – Wire 5919-2 78-8076-4702-5 Grommet – /28 5919-3 26-1003-7963-0 Screw – Soc Hd, M8 x 16 5919-4 78-8076-4636-5 Strap.
62 700r Random Case Sealer Figure 5920.
63 Figure 5920 Ref. No. 3M Part No. Description 5920-1 78-8100-1156-5 Infeed Conveyor Assembly 5920-2 78-8100-1157-3 Frame – Infeed 5920-3 78-8076-4566-4 Frame 5920-4 78-8076-4518-5 Spacer – Beari.
64 700r Random Case Sealer Figure 5921.
65 Figure 5921 Ref. No. 3M Part No. Description 5921-1 78-8100-1163-1 Conveyor Assembly – Infeed 5921-2 78-8076-4513-6 Plate – Reinforcement 5921-3 78-8100-1164-9 Plate 5921-4 78-8076-4625-8 Screw.
66 Safety and Information Labels 700r Random Case Sealer.
67 Safety and Information Labels A label kit, part number 78-8098-9177-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il 3M 39600 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del 3M 39600 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso 3M 39600 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul 3M 39600 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il 3M 39600, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del 3M 39600.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il 3M 39600. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo 3M 39600 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
