Manuale d’uso / di manutenzione del prodotto IntelliCarb Cold Beverage Dispenser del fabbricante Cornelius
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INTELLICARB T raining Manual Release Dat e: April 29 , 2004 Publicat ion Number : TP01071 Revision Date: NA Revision: A Visit the IMI Cor nelius we b site at www .
INTELLICARB T RAINING MA NUAL The pro ducts, te chnical informa tion, an d instru ction s contai ned in this manu al are s ubject to change without notic e.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - i - Publication Number: TP01071 T ABLE OF CONTENTS Intr oduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Unit Desc ript ion .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - ii - © 2004, IMI Cornelius I nc. Elect ric al Se ctio n . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 4 Carbonator Wi ring Diagram .
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 1 - Publication Number: TP01071 INTRODUCTION U NIT D ESCRIPTION • Built -in cold c arbonato r produc es bottl e-quali ty drink s every time .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 2 - © 2004, IMI Cornelius I nc. S PECIFICATIONS R EQUIREMENTS • Weight : counter mu st be lev el and abl e to supp ort 45 0 lbs. • Envir onment : Indoor i nstallat ion only • Te m p e r a t u r e : 40 to 100 o F • CO2 : 75 psi at un it • Syru p : 60 ps i.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 3 - Publication Number: TP01071 I NSTALLATION 1. Loc ate the dispens er indoo rs on a l evel co unter top. A. LE G OPTI ON Unpack th e four (4) legs and insta ll them i nto the threaded h oles prov ided in th e bottom of the unit.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 4 - © 2004, IMI Cornelius I nc. Drains Use a 1 - 1/2 ” rigid pi pe (e.g. ABS on P .V .C.) this is to preven t kinking or col lapsing . Make sure to leave a 4 inch air gap be tween the dr ain line an d the fl oor drain.
InelliCarb Training Manual © 2004, IMI Cornelius Inc. - 5 - Publication Number: TP01071 C. Initial start-up procedure for carbonated wa ter system: T urn on the CO 2 su pply to th e car- bonator tan k, vent air from carbona tor tank by pulling the tank relie f valve.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 6 - © 2004, IMI Cornelius I nc. Ice Drin k Model ED 150/175 /300 Coldp late Cov er FIGURE 9 Ice Drin k Model E D200/250 Co ldplate C over FIGURE 10 3.
Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 7 - Publication Number: TP01071 6. Check list for proper “f inished” drink carbona tion: A. Fill i ce storage hopper with ic e. B. Water supply must be fr om a contin uous sou rce (no tank supply) .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 8 - © 2004, IMI Cornelius Inc. MECHANICAL SECTION G ATE R ESTRICTOR P LATE NOTE: Disconnect power to dispenser before instal ling, removing, or adjusting restrictor .
Intelli Carb Trai ning Manu al © 2004, IMI Cornelius Inc. - 9 - Publication Number: TP01071 I CE D IVERTER K IT 02394 NOTE: For dispensing Scotsma n, Wilshire, a nd Hoshiz aki compres sed ice c ubes: 1. Dis connect powe r to dispenser. 2. Remo ve Mer chandis er fro m dispenser.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 10 - © 2004, IMI Cornelius Inc. R EMOVAL AND R EPLACEMENT OF A GITATORS T o Rem ove Agitators For Cleaning (300 sh own) NOTE: All other models have only one agitation Assembly . FIGURE 14 1.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 11 - Publication Number: TP01071 POST-MIX V ALVE SECTION S ET - UP I NSTRUCTIONS FIGURE 15 A side w ater lev er kit can be added to a val ve allow ing for dispens ing of water with out sy rup or con centr ate.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 12 - © 2004, IMI Cornelius Inc. NOTE: The notc hed water piston on the Ultra Flow and UFB-1 va lve. results in at leas t one orifice in the sl eeve alw ays open. This eli mi- nates pulsating and smooths water flow at higher flow rates.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 13 - Publication Number: TP01071 Adjusting Flow Rates Flow rates of the water and syrup a re adjusted based on the des ired r atio. For e xample: i f the de sired ratio is 5:1, then the flow rate of the water is 5 tim es that of th e syru p.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 14 - © 2004, IMI Cornelius I nc. Setting Ratios If the ra tio varies and must be adjust ed often, it is pro bably the r esult of a restrict ed syrup system.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 15 - Publication Number: TP01071 SHURFLO S HURFLOW O VERVIEW SHUR flo ’ s Bever age Gas P ump su pplie s syrup under pr essure to a post- mix dispens er , wh ich mixe s the syrup with water to an exac t ratio (br ix).
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 16 - © 2004, IMI Cornelius I nc. S HURFLOW I NSTALLATION • As in dicated o n the pu mp, the outlet por t is to be mounte d up. • Pumps are to be mounte d at the same lev el or hi gher than the B-I- B.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 17 - Publication Number: TP01071 PLUMBING T YPICAL I NSTALLATION FIGURE 21. T ypical Ins tallation.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 18 - © 2004, IMI Cornelius I nc. P LUMBING L AYOUT FIGURE 22. Plumbing Layo ut Regulator 55-60 psi CO2 Supply B C B A C D E E W ater F il.
IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 19 - Publication Number: TP01071 F LOW D IAGRAM 1 XX (S IX F LAVOR M ODEL ) FIGURE 23. Fl ow Diagra m 1xx (Six F lavor Model) INST A L L FOR .
IntelliCa rb Training Manual Publication Number: TP0107 1 - 20 - © 2004, IMI Cornelius Inc. F LOW D IAGRAM 1XX (E IGHT F LAVOR M ODELS ) FIGURE 24. Flow Diagram 1XX (E ight Flavor Mo dels) INST A L L.
IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 21 - Publication Number: TP01071 F LOW D IAGRAM 2 XX (E IGHT F LAVOR M ODELS ) FIGURE 25. Flow Diag ram 2xx (Eight Flavor Models) INST ALL FO.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 22 - © 2004, IMI Cornelius I nc. F LOW D IAGRAM 2 XX (T EN F LAVOR M ODEL S ) ) FIGURE 26.
IntelliCa rb Training Manual © 2004, IMI Cornelius Inc. - 23 - Publication Number: TP01071 F LOW D IAGRAM 300 (T WELVE F LAVOR M ODELS ) FIGURE 27. Flo w Diagram 30 0 (T welve Flavo r Models) S8 S3 S.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 24 - © 2004, IMI Cornelius I nc. ELECTRICAL SECTION FIGURE 28 . Electrical Box 1xx Single T ransforme r FIGURE 29. Ele ctrical Box 2xx Sin gle T ransforme r FIGURE 30 . Electrical Box 2XX Dual T ransformer Control Box Single T ransfo rmer Will Power up to Three V alves S imultaneously .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 25 - Publication Number: TP01071 C ARBONATOR W IRING D IAGRAM RESET C ONNECTIONS Time Out Selection Pins.
IntelliCa rb Training Manual Publication Number: TP0107 1 - 26 - © 2004, IMI Cornelius Inc. W IRING D IAGRAM 1 XX (120V) FIGURE 31. W iring Diagra m 1xx (120 V) B L A C K B L A C K KEY SWITCH B L A C.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 27 - Publication Number: TP01071 S CHEMATIC 1 XX FIGURE 32 . Schematic 1xx T’ST AT LI GHT CA P A CI T O R AG I T A T OR M O T OR GAT E SO.
IntelliCa rb Training Manual Publication Number: TP0107 1 - 28 - © 2004, IMI Cornelius Inc. W IRING D IAGRAM 2 XX (120V M ODEL ) FIGUR E 33. Wir ing Diagra m 2xx ( 120V Model) Q.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 29 - Publication Number: TP01071 W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 34. W iring Diagram 2xx (220/24 0V Models) BROWN L POWER .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 30 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 2 XX (220/240V M ODELS ) FIGURE 35. W iring Diagram 2xx (220/24 0V Models) AGIT A TOR M.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 31 - Publication Number: TP01071 W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 36. W iring Diagram 300 (220/24 0V Models) YELLOW YELLOW .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 32 - © 2004, IMI Cornelius I nc. W IRING D IAGRAM 300 (22 0/240V M ODELS ) FIGURE 37. W iring Diagram 300 (220/24 0V Models) DANGER ELECTRIC SHOCK HAZARD. DISCONNECT POWER BEFORE SER VICING UNIT .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 33 - Publication Number: TP01071 S CHEMATIC 300 (120V M ODELS ) FIGURE 38. Sc hematic 300 (12 0V Models) CAP ACITOR BEVERAGE P ANEL OPTIONAL BEVERAGE TRANSFORMER OPTIONAL ICE LEVEL OPTIONAL BEVERAGE V ALVES MOTOR HEA TER OPTIONAL LIGHT GA TE SOLENOID N.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 34 - © 2004, IMI Cornelius I nc. S CHEMATIC 300 (220/240V M ODE LS ) FIGURE 39 . Schematic 300 (220/2 40V Models) OPTIONAL BEV . TRANSFORMER LINE FIL TER AGIT AT OR MOTOR GA TE SOLENOID OPTIONAL BEV .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 35 - Publication Number: TP01071 T ROUB LESHOOTING SHUR FLO W T ROUBLESHOOTING Pumping Capability For exam ple: The distance syr up can be delivered is limited by i nherent fact ors (restr ictions ) withi n the inle t & outlet si des of the b everage dispensing system.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 36 - © 2004, IMI Cornelius I nc. The chart indi cates that heavy syrup with 1/2 oz./sec [15m L] flow-rat e (per the ill ustration) can be sustained over a hor izontal distance of 500 ft. [152M] when 3/8" I.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 37 - Publication Number: TP01071 Pump T roubleshooting DOES NOT OP ERA TE / GAS APPLI ED / DISP ENSER V AL VE OPEN • B-I- B empty o r inl et tubing pinch ed off activati ng va cuum "s old-out" .
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 38 - © 2004, IMI Cornelius I nc. D ISPE NSER T ROUBLESHOOTING Should y our unit fail to op erate properly , ch eck that t here is power to th e unit and that the hopper contains ice.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 39 - Publication Number: TP01071 V ALV E T ROUBLESHOOTING Excess Foam Check product temperatur e Check system Remove nozzle below 40 ° Exc.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 40 - © 2004, IMI Cornelius I nc. Off T as te Remove nozzle Clean no Off T aste Problem corrected Clean ? Check ratio Correct ? Check syst.
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 41 - Publication Number: TP01071 V alve Stuck Open Check solenoid visuall y Check for damaged banjos Valv e Stuck Open Check for power at s.
IntelliCa rb Train ing Ma nual Publication Number: TP0107 1 - 42 - © 2004, IMI Cornelius I nc. No Product Check solenoid visuall y Check system Check vol tage (22-27 AC ) no No Produc t Check swi tc .
IntelliCa rb Train ing Ma nual © 2004, IMI Cornelius Inc. - 43 - Publication Number: TP01071 C ARBONATOR T ROUBLESHOOTING W A RNING: Dis connect elect rical power to the uni t to prevent persona l inju ry before attempting any internal main tenance.
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Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Cornelius IntelliCarb Cold Beverage Dispenser è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Cornelius IntelliCarb Cold Beverage Dispenser - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Cornelius IntelliCarb Cold Beverage Dispenser imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Cornelius IntelliCarb Cold Beverage Dispenser ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Cornelius IntelliCarb Cold Beverage Dispenser, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Cornelius IntelliCarb Cold Beverage Dispenser.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Cornelius IntelliCarb Cold Beverage Dispenser. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Cornelius IntelliCarb Cold Beverage Dispenser insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
