Manuale d’uso / di manutenzione del prodotto FRUITISTA 3 del fabbricante Cornelius
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FRUITISTA VIPER 3 FLAVOR Service Manual Release Date: Sep t emb e r 9, 201 0 Publication Number: 6213600 41TBSER Revision Date: Dece mber 20, 2011 Revision: B Visit the IMI Cornelius web site at www.
The products, technical information, and instructions co ntained in this manua l are subject to change without notice. These instructions are not intended to cover a ll details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this eq uipment.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Clock Setup Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 1 - Publication Number: 621360041TBSER INTRODUCTION M ANUAL O VERVIEW The organization of this manual allows th e user to scan quickly to the subject of interest along the lef t side of a pa ge and to read the det ail about the subject or procedure on the rig ht side of the page.
Viper Installation Manual Publication Number: 621360041TBSER - 2 - © 2010-2011, IMI Cornelius Inc. SAFETY INSTRUCTIONS R EAD AND F OLLOW ALL S AFETY I NSTRUCTIONS Safety Over view • Read and follow ALL SAFETY INSTRUCTIONS in this manual an d any warning/caution labels on the unit (dec als, labels or laminated cards) .
Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 3 - Publication Number: 621360041TBSER without supervision. Y oung children should be su pervised to ensure that they do not play with the appliance. • Keep your unit in proper wor king condition and do not allow unautho r- ized modifications to the unit.
Viper Installation Manual Publication Number: 621360041TBSER - 4 - © 2010-2011, IMI Cornelius Inc. ! DANGER: CO 2 displaces oxygen. Strict attention MUST be observe d in th e pr ev en tio n of CO 2 gas leaks in the entire CO 2 and sof t drink system.
Viper Installation Manual © 2010-2011, IMI Cornelius Inc. - 5 - Publication Number: 621360041TBSER Each product formulation has its own pe culiarities regard ing the way the product absorbs carbonation and the wa y it releases carbonation. BRIX Affects Overrun Sugar in carbonated drinks is like anti-freeze in water .
Viper Service Manual Publication Number: 621360041TBSER - 6 - © 2010-2011, IMI Cornelius Inc. SYSTEM OVERVIEW I NTRODUCTION The Viper unit consists of the following systems and hardware: Multiple freeze barre ls, each containing an internal scraper bar d riven by an AC motor .
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 7 - Publication Number: 621360041TBSER T HEORY OF O PERATION The refrigeration system schematic is show n in Figure 1. It shows the basic con- figuration for the V iper refrigeratio n system. The wiring d iagram of the 3- Barrel V iper unit is sh own in Figure 2.
Viper Service Manual Publication Number: 621360041TBSER - 8 - © 2010-2011, IMI Cornelius Inc. Figure 2. Fruitista Vipe r 3-Barrel Wiring Diagram.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 9 - Publication Number: 621360041TBSER An overall schematic of the three deliv ery systems cont ained in the unit are shown in Figure 5. The CO 2 system is on top, the wa te r system is in the middle and the syrup system is at the bottom of the diag ram.
Viper Service Manual Publication Number: 621360041TBSER - 10 - © 2010-2011, IMI Cornelius Inc. Figure 4. Typi cal Tank CO 2 Connectio n T able 1 provides guidelines for machi ne settings ba sed on general syrup type. Several factors, including sy rup formulation, level of citric acids, etc, will impact settings.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 11 - Publication Number: 621360041TBSER Figure 5. 3-Barrel System Schem atic.
Viper Service Manual Publication Number: 621360041TBSER - 12 - © 2010-2011, IMI Cornelius Inc. Water System Incoming water flows to a water pressure regulator that is preset to 30 psig. It flows through the water booster pump, to the regulator and through a sold-out switch.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 13 - Publication Number: 621360041TBSER The control p anel has a structured organi za tion of menus. The outline of this structure is shown in Figure 7. The Maintenance sub- menu is not visible when the security feature is on.
Viper Service Manual Publication Number: 621360041TBSER - 14 - © 2010-2011, IMI Cornelius Inc. Figure 7. Software Structure Initialization Screens Barrel Statu s (Home Screen) Error Status Unit Data Error Log Clock Setup Event Setup Option Setup Viscosity Setup Brix Setup Motor Setup Barrel Maint.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 15 - Publication Number: 621360041TBSER C ONTROL P ANEL M ENU D ESCRIPTIONS The following section describes the info rm ation displaye d on ea ch contro l p anel menu and the interaction s and settings that are controll ed by that menu.
Viper Service Manual Publication Number: 621360041TBSER - 16 - © 2010-2011, IMI Cornelius Inc. Figure 9. Select Screen When the Select menu is displayed, the Unit Data is highlighted. T o access the Unit Data menu, press the GO button. Re fer to T able 3, the Select menu, for button functions.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 17 - Publication Number: 621360041TBSER Error Status Menu The Error S tatus menu, shown in Figure 1 1, displays any current errors con- tained in the Error Messages List. There are three type s of errors that can be gene rated by the system.
Viper Service Manual Publication Number: 621360041TBSER - 18 - © 2010-2011, IMI Cornelius Inc. Error Log Menu The Error Log screen displays informa tion about any errors generated by the unit, as shown in Figure 12. If no err ors have been detected, the right side of the display is blank.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 19 - Publication Number: 621360041TBSER the right side of the display to scroll thr ough the error lo g.
Viper Service Manual Publication Number: 621360041TBSER - 20 - © 2010-2011, IMI Cornelius Inc. Clock Setup Menu Select the CLOCK SETUP menu from th e Select menu, shown in Figure 13. This displays the Clock Setu p menu, shown in Figure 14. Button functions ar e described in T able 10.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 21 - Publication Number: 621360041TBSER Setting Daylight Sav- ings Time Once the date and time are set prope rly , daylight savings time settings can be done. The Dayl ight Savings T ime menu is shown in Figure 15.
Viper Service Manual Publication Number: 621360041TBSER - 22 - © 2010-2011, IMI Cornelius Inc. When the daylight savings settings are complete, press the BACK button to save the settings and return to the Select menu, sh own in Figure 13.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 23 - Publication Number: 621360041TBSER Setting the Sleep and Wakeup Times Sleep and wakeup times ar e set on the Event Setup menu shown in Figure 16. T o set the sleep and wakeup times, pe rform the procedure in T able 16.
Viper Service Manual Publication Number: 621360041TBSER - 24 - © 2010-2011, IMI Cornelius Inc. When the defrost lockout se tt ings are complete, pre ss the BACK button to save the settings and return to the Select me nu, shown in Figure 13.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 25 - Publication Number: 621360041TBSER T o set all barrels in the system to the same viscosity setting, perform St eps 1 through 4 in T able 18 and then pre ss th e AL L button at the botto m of the display while highlighting the viscosity setting you de sire for all the barrels.
Viper Service Manual Publication Number: 621360041TBSER - 26 - © 2010-2011, IMI Cornelius Inc. Option Setup Menu The Option Setup menu allows the user to set the various options available in the system. These options are listed in T able 20. The Option Setup m enu is shown in Figure 19.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 27 - Publication Number: 621360041TBSER Setti ng the P OS Light ing POS Lighting is controlled by the POS LIGHTING field on the Op tion Setup menu (Figure 19). T o turn off the me rchandiser lighting, press the OF F button while the POS LIGHTING field is highlight ed.
Viper Service Manual Publication Number: 621360041TBSER - 28 - © 2010-2011, IMI Cornelius Inc. technician, the “Do Not Drink” status indi cators are illuminated on the bar rels when entering the Barrel Maintenance menu. The procedure for purging a barrel is shown in T able 21.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 29 - Publication Number: 621360041TBSER Run the Barrel Motor NOTE: When RUN button is pressed, it changes to a STOP button. Rinsing a Barrel When rinsing a barrel, the Barr el Maintenance menu cannot be use d.
Viper Service Manual Publication Number: 621360041TBSER - 30 - © 2010-2011, IMI Cornelius Inc. Figure 22. Manual Diag nostic Screen The items shown in T able 25 are for the first barrel in the unit only . The list includ es additional components with their related barrel nu mber , i.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 31 - Publication Number: 621360041TBSER Figure 23. Tot als Screen BRIX Setup Menu BRIX is important to the quality of the final product. The BR IX menu facilitates the extraction of a sample of product from the unit for BRIX measuremen t.
Viper Service Manual Publication Number: 621360041TBSER - 32 - © 2010-2011, IMI Cornelius Inc. Figure 24. BRIX Setup Scre en Figure 25. Splash Panel Mounting Scr ews 4 Access BRIX menu Press MENU.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 33 - Publication Number: 621360041TBSER Figure 26. Product Contro l Valves Figure 27. Flo w Co ntrols with Panel Rem ove d Motor Setup Menu Moto.
Viper Service Manual Publication Number: 621360041TBSER - 34 - © 2010-2011, IMI Cornelius Inc. to match the motor type being inst alled. It provides the co rrect tab l e of electrical characteristics from imbedded settings lo cated in non-volatile memo ry .
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 35 - Publication Number: 621360041TBSER ! CAUTION: Calibration must be performed whe n the product in the barrel is com - pletely liquid. There must not be an y ice on the scraper bla de. System Menu The System menu is use d dur ing pr oductio n to set up the unit.
Viper Service Manual Publication Number: 621360041TBSER - 36 - © 2010-2011, IMI Cornelius Inc. Security System security is located on the System menu. It allows a supervisor or service technician to keep unau thorized pers onnel fro m accessing the Maintenance menu.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 37 - Publication Number: 621360041TBSER Figure 30. System Screen When the pre ssure sensors selection is high lighted, pr essing the NONE button removes the pressur e readings from the Unit Da ta screen, shown in Figur e 31.
Viper Service Manual Publication Number: 621360041TBSER - 38 - © 2010-2011, IMI Cornelius Inc. OPERATION M AINTAINING P RODUCT Q UALITY It has been determined that the following fact ors can affect the rate at which pr oduct quality diminishes (as indica ted by a change in pr oduct appearance) .
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 39 - Publication Number: 621360041TBSER Programmed Defrost Scheduling The control system in the V iper system in cludes a function to automatically defrost product in the barr el at pro gr am m ed inte rv al s based on the viscosity of the product.
Viper Service Manual Publication Number: 621360041TBSER - 40 - © 2010-2011, IMI Cornelius Inc. S TARTING THE U NIT The following t able, T able 32, describes the basic procedure for st arting the Viper . Refer to the Ope rator ’s Manu al (P/N 621360041TBOPR) for deta ils on operatio n of the Viper unit.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 41 - Publication Number: 621360041TBSER PREVENTATIVE MAINTENANCE S UMMARY There are no daily maintenance pr ocedures required on the V iper unit oth er than normal cleanup of spills or overspray a nd emptying the drip tray .
Viper Service Manual Publication Number: 621360041TBSER - 42 - © 2010-2011, IMI Cornelius Inc. M ONTHLY M AINTENANCE A general inspection of the machine for leaks and cleanliness should be done on a weekly basis. Any abnormal conditions sho uld be reported and corr ected when noticed.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 43 - Publication Number: 621360041TBSER S EMI -A NNUAL M AINTENANCE There are several pro cedures that should be complete d on a semi-annual basis. There procedures h elp to insure proper operation of the system on a long term basis.
Viper Service Manual Publication Number: 621360041TBSER - 44 - © 2010-2011, IMI Cornelius Inc. Servicing Motorman Dispensing Valves NOTE: Dispensing valves with caged o- rings should be serviced (lubri- cated) every six months and o-rings should be replaced once a year.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 45 - Publication Number: 621360041TBSER NOTE: Use Dow-Corning DC-111 ( P/N 321471000) light grade silicone lubricant to lubricate the o-rings.
Viper Service Manual Publication Number: 621360041TBSER - 46 - © 2010-2011, IMI Cornelius Inc. Flushing the System of Syrup After emptying the barrel, the barrel s hould be flushed of product before pro- ceeding with the sanit i zin g proc edure. Perfor m th e pr oc ed ur e in T able 39.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 47 - Publication Number: 621360041TBSER Flushing the System Flush the wash water from the system by perform ing the procedure in T able 41. ! CAUTION: Flush the system tho roughly, residual sa nitizing solution left in th e system may create a health haza rd.
Viper Service Manual Publication Number: 621360041TBSER - 48 - © 2010-2011, IMI Cornelius Inc. COMPONENT REPLACEMENT The following are procedu res for servicing the major compon ents of the V iper system. B ARREL M OTOR S EAL R EPLACEMENT The barrel motor seal is typically repl aced during the sem i-annual preven tative maintenance procedure.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 49 - Publication Number: 621360041TBSER Installing a New Seal Perform the proc edure in T able 43, Figure 41 and Figure 42 to replace the bar rel seal with a new seal. When installing a new seal, NEVER use oil or silicon based lubricant s.
Viper Service Manual Publication Number: 621360041TBSER - 50 - © 2010-2011, IMI Cornelius Inc. Figure 42. Side View of Seal and Spac er on Motor Shaft Motor Seal Leak Test After replacin g th e mo to r se al, it is advi sable to test the seal under pressure before refilling the ba rrel with product.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 51 - Publication Number: 621360041TBSER Figure 43. Side View of Motor Showi ng Two of the Fou r Mountin g Bolts M OTOR R UN C APACITOR R E PLACEMENT The motor run cap acitors, shown in Figure 44, are moun ted at the rear of the unit between the barrel motors.
Viper Service Manual Publication Number: 621360041TBSER - 52 - © 2010-2011, IMI Cornelius Inc. W ATER P UMP R EPLACEMENT The water pump is located near the re ar , center of the unit. It is moun ted on a bracket facing the rea r of th e un it. T o replace the pump , perf orm the proc ed u re in T able 47.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 53 - Publication Number: 621360041TBSER CO 2 P ULSE V ALVE R EPLACEMENT The CO 2 valves, shown in Figure 46, are lo cated near the center of the unit and are mounted on a bracket to the bottom of the chassis.
Viper Service Manual Publication Number: 621360041TBSER - 54 - © 2010-2011, IMI Cornelius Inc. S YRUP AND W ATER S HUTOFF S OLENOID R EPLACEMENT The syrup and water shutof f valves and solenoids are mounted on a single bracket, as shown in Figure 48.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 55 - Publication Number: 621360041TBSER C ONDENSER F AN M OTOR R EPLACE MENT The fan mo tor is located on the top of the unit, as shown in Fi gure 49. If the motor needs re placement, perfor m the procedure in T able 50 to remove and reinstall a motor .
Viper Service Manual Publication Number: 621360041TBSER - 56 - © 2010-2011, IMI Cornelius Inc. H OT G AS S OLENOID R EPLACEMENT The hot gas valves and soleno ids, shown in Figur e 50, are located n ear the cen- ter of the unit on the right and left sides.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 57 - Publication Number: 621360041TBSER L IQUID L INE S OLENOID R EPLACEMENT The liquid line valves and soleno ids, shown in Figure 51, are located near the center of the unit on the right and lef t sides.
Viper Service Manual Publication Number: 621360041TBSER - 58 - © 2010-2011, IMI Cornelius Inc. Figure 52. View of Syrup Pressure Switch and Valve W ATER P RESSURE S WITCH R EPLACEMENT The water pressure switch, shown in Figure 53, can be viewed from the rear of the unit.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 59 - Publication Number: 621360041TBSER D ISPLAY B OARD R EPLACE MENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gr ou nd .
Viper Service Manual Publication Number: 621360041TBSER - 60 - © 2010-2011, IMI Cornelius Inc. C ONTROL B OARD R EPLACEMENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gro u nd.
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 61 - Publication Number: 621360041TBSER M OTOR B OARD R EP LACEMENT When replacing or testing electr onic comp onents, b e sure to wear a static strap that is connecte d to a ch as sis gr ou nd .
Viper Service Manual Publication Number: 621360041TBSER - 62 - © 2010-2011, IMI Cornelius Inc. TROUBLESHOOTING T ROUBLESHOOTING THE S YSTEM Problem Probable Ca use Remedy Unit will not run. A. Unit not plugged in. B. Circuit breaker . C. No power at L1 or L2 on cont ac- tor .
Viper Service Manual © 2010-2011, IMI Cornelius Inc. - 63 - Publication Number: 621360041TBSER Troubleshooting Product Not Cold Problem Probable Cause Remedy Compressor not Running A. Barrel not in ON mode. B. No voltage to compressor . C. Bad start components.
Viper Service Manual Publication Number: 621360041TBSER - 64 - © 2010-2011, IMI Cornelius Inc..
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IMI Corneliu s Inc. www.cornel ius.com.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Cornelius FRUITISTA 3 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Cornelius FRUITISTA 3 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Cornelius FRUITISTA 3 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Cornelius FRUITISTA 3 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Cornelius FRUITISTA 3, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Cornelius FRUITISTA 3.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Cornelius FRUITISTA 3. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Cornelius FRUITISTA 3 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
