Manuale d’uso / di manutenzione del prodotto 1000 del fabbricante Cornelius
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CONTINUOUS FLOW ICEMAKER 500, 700, 1000, 2000 - Series Service Manual Release Date: May 27, 2004 Publication Number: 6304601 74SER Revision Date: Sept ember 24, 2008 Revision: D Visit the IMI Corn elius web site at www.cornelius .com for all your Liter ature needs.
CONTINUOUS FLOW ICEMAKER SERVICE MANUAL The product s, technical information, and instr uctions conta ined in this manual are subject to change without notice.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - i - Publication Number: 630460174SER Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Instructions .
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - ii - © 2004-2005, IMI Cornelius Inc..
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 1 - Publication Number: 630460174SER SAFETY S AFETY I NSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructio ns in this manual and on the machine (decals, labels, and laminated cards).
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 2 - © 2004-2005, IMI Cornelius Inc. GENERAL DESCRIPTION This section gives the Unit descripti on, theory of operation , and design d ata for continuous flow icemaker series 500, 700, 1000, and 2000.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 3 - Publication Number: 630460174SER FIGURE 1. SERIES 50 0 & 700 DIMENSION DR AWING (SHIPPING WT. 160 LBS. APPROX). FIGURE 2. SERIES 1000 DIMENSION DRAW ING (SHIPPING WT. 210 LBS.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 4 - © 2004-2005, IMI Cornelius Inc. FIGURE 3. SERIES WCC2001-A AND WCF2201-A DIMENSION DRA WINGS VIEWED FROM BOTTOM OF MACHINE 30.00 24.00 28.06 AIR INLET SIDE FRONT BACK 2.06 2.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 5 - Publication Number: 630460174SER B IN C ONTROL G EARMOTOR The gearmotor is equipped with a st art relay and a manual reset overload. When current is applied, the re lay energizes and completes th e circuit to the start winding.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 6 - © 2004-2005, IMI Cornelius Inc. CLEANING AND SANITIZING I CEMAKER C LEANING AND S ANITIZING P ROCEDURES Do not use a ny of the ice ma de during clean ing operations. Clean and sanitize ice storage area when cleanin g icemaker .
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 7 - Publication Number: 630460174SER S EMI - ANNUALLY Semi–Annually in addition to all previously es tablished se rvice procedure s p erfo rm the following: 1. Check for water leaks in tube c onnections, water fittings and lower icemaker water seal.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 8 - © 2004-2005, IMI Cornelius Inc. WATER LEVEL CONTROL H OW W ATER L EVEL C ONTROL W ORKS When water is intr oduced throug h the inlet fitting th e float rises.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 9 - Publication Number: 630460174SER ELECTRICAL FIGURE 6. SCHEMATIC AND W IRING DIAGRAM WCC2001-A A ND WCF2201-A FIGURE 7.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 10 - © 2004-2005, IMI Cornelius Inc. FIGURE 8. SCHEMATIC AND WIRING DIAGRAM WCC7 01-A, WCC701-W, WCC1001-A, WCC 1001-W, WCF711-A, WCF711-W, WCF1101-A , & WCF1101-W FIGURE 9.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 11 - Publication Number: 630460174SER FIGURE 10. SCHEMATIC AND WIRING DIAGRAM WCC502, WCC702, WCC1002, WCF512, WCF 712, & WCF1102 FIGURE 11.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 12 - © 2004-2005, IMI Cornelius Inc. REFRIGERATION SYSTEM Thermostatic Expansion Valve NO Adjust ment.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 13 - Publication Number: 630460174SER C ONDENSER M ODULATING V ALVE The reason for using a water modulating valve is to su p ply the correct amo unt of water to th e condense r .
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 14 - © 2004-2005, IMI Cornelius Inc. C ONDENSER M ODULATING V ALVE R EMOVAL 1. Disconn ect power t o unit, then s hut off water supply to condenser and evacuate refrigerant from system.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 15 - Publication Number: 630460174SER M OTOR C HECK The resistance readings on the winding will be between 5 to 25 ohms. A meter capable of these low readings must be used. The st art relay cover must be removed.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 16 - © 2004-2005, IMI Cornelius Inc. I NSTALLATION AND S HAFT S EAL R EPLACEMENT 500 A UGER AND E XTRUDING H EAD R EMOVAL 1. Disconn ect unit fro m power supp ly . 2. Remove storage cont ainer cover and put aside.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 17 - Publication Number: 630460174SER I NSTALLATION AND S HAFT S EAL R EPLACEMENT 700 & 1000 U PPER N UT AND B EARING A SSEMBLY The upper white bea ring located on top of the au ger is used to absorb the force between the auger and extruding head.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 18 - © 2004-2005, IMI Cornelius Inc. O VERLOAD C HECK C OMPRESSOR C HECK C APACITOR C HECK Using a volt–ohmmeter check the continuity across the overload , cont act #1 and #3.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 19 - Publication Number: 630460174SER S AFETY C ONTROLS Y our icemaker unit has several safety and contro l devices incorporated into it s design. W ARNING: None of the below described devices should ever be “byp assed” to allow the unit to function.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 20 - © 2004-2005, IMI Cornelius Inc. GUIDE T O GOOD ICE CUSTOMER COMMENTS CHECK ICEMAKER LOCA TION CONDITIONS FIRST CHECK ICE MAKER Use gauges for checking suction and head pressures.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 21 - Publication Number: 630460174SER TROUBLESHOOTING TROUBLESHOO TING CHART - ICEMAKER NO T OPERA TING NO POWER Check electrical wiring in con trol box f or loose connec tions.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 22 - © 2004-2005, IMI Cornelius Inc..
IMI Corneliu s Inc. www.cornel ius.com.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Cornelius 1000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Cornelius 1000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Cornelius 1000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Cornelius 1000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Cornelius 1000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Cornelius 1000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Cornelius 1000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Cornelius 1000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
