Manuale d’uso / di manutenzione del prodotto Thyro-P del fabbricante AEG
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1 BETRIEBSANLEITUNG/OPERA TING INSTRUCTIONS Thyristor -Leistungssteller kommunikationsfähig Thyristor Power Controller Communication Capable Thyr o-P DE EN.
2 THE SAFETY INSTRUCTIONS AND OPERA TING MANUAL ARE TO BE CAREFULL Y READ PRIOR TO INST ALLA TION AND COMMISSIONING. OBLIGA TION TO GIVE INSTRUCTIONS The following safety and operating instructions must be carefully r ead before assembly , installation and commissioning of Thyro-P by those persons working with or on Thyr o-P .
3 MALOPERA TION AND THE RESUL TS With maloperation, it is possible that power , voltage or current levels which are higher than planned reach the Thyristor Power Contr oller or load. On principle, this can lead to the Power Controller or load being damaged.
4 CAUTION Hazard of electrical shock. Even after disconnection fr om the mains voltage, capacitors may still contain a dangerously high power level. CAUTION Hazard of electrical shock. Even when the Thyristor Power Contr oller is not triggered, the load circuit is not disconnected fr om the mains.
5 Safety instructions 2 Schedule of Illustrations and Tables 7 Safety Regulations 8 Remarks on the present operating instructions and Thyro-P 11 1. Introduction 13 1.1 General 13 1.2 Specific characteristics 13 1.3 Type designation 14 2. Functions 15 2.
6 5.2 Fibre optic interfaces 48 5.2.1 Fibre optic distribution system 48 5.3 Bus interfaces (option) 51 5.3.1 Profibus 51 5.3.2 Modbus RTU 55 5.3.3 DeviceNet 55 6. Mains Load Optimization 56 6.1 SYT-9 procedure 56 6.2 Software synchronization 56 6.3 ASM procedure (patented) 56 7.
7 Fig. 1 Control characteristic for U control 17 Fig. 2 Total set point 17 Fig. 3 Switch-on fault bridging 20 Fig. 4 Absolute value monitoring 21 Fig. 5 Relative monitoring 21 Fig. 6 Local operating and display unit (LBA) 25 Fig. 7 Operation display 32 Fig.
8 IMPORT ANT INSTRUCTIONS AND EXPLANA TIONS Operation and maintenance according to r egulation as well as observance of the listed safety regulations is r equired for pr otection of the staff and to pr eserve readiness to operate.
9 WORK OBSERVING SAFETY REGULA TIONS Before r emoving safety installations for performance of maintenance and repair work or other work, measures due to operation must be initiated. W ork observing safety regulations also means to point out faulty behaviour to colleagues and to notify the offi ce or person responsible about defects detected.
10 LIABILITY In case of use of Thyro-P for applications not pr ovided for by the manufacturer , no liability is assumed. The responsiblity for r equired measur es to avoid hazards to persons and pr operty is borne by the operator respectively the user .
11 V ALIDITY These operating instructions refer to latest technical specifi cation of Thyr o-P at the time of publi- cation and are for information purposes only .
12 SERVICE HOTLINE Our service is available to you through the following hotline: AEG Power Solutions GmbH Emil-Siepmann-Straße 32 D-59581 W arstein Phone +49 (0) 2902 763-100 http://www .aegps.com powercontr oller@aegps.com INTERNET Further information on our company or our products can be found on the internet under http://www .
13 For transport, assembly , installation, commissioning, operation and decommissioning, the safety instructions contained in these operating instructions must be applied in any case and made available to all persons handling this product.
14 • Local operating and display unit (LBA), able for graphics display , menu-driven, pluggable. The integrated copying function by replugging the LBA enables simple transfer of Power Contr oller parameters between power controllers of the type Thyr o-P .
15 For optimum adjustment to differ ent products and pr oduction processes as well as dif ferently electrical loads, the most favorable operating and control modes may be set accor ding to the following overview . 2.1 OVERVIEW OF OPERA TING MODES This chapter gives an overview of the various, partly type-specifi c and optional operating modes.
16 Mains load optimization (ASM procedur e) For systems in which several Power Controllers ar e employed in full wave switch mode T AKT , it is possible that individual Power Controllers ar e synchronized so that a r egular mains load is achieved by defi ned switching of the individual Power Controller in sequence.
17 For a set point poti (e.g. 5-10 K ⍀ ) 5V supply voltage can be taken from terminal X5.2.5 (Ri = 220 ⍀ , short-circuit-proof). SET POINT CONTROL CHARACTERISTICS The set point control characteristic (Fig. 1) of Thyro-P may be easily adapted for the control output signal of the upstream process controller or automation system.
18 The prer equisite for a set point to infl uence the total set point value is that it must be enabled by the set point Enable Register . Set point 1 and 2 can be linked using the following functions. The result of this link is called set point (1,2).
19 The minimum limiting values should ensure minimum modulation via the contr ol angle (for instance minimum heating of the load). CONTROLLER RESPONSE If the load resistance changes, for instance due to temperatur e effect, ageing or load fault, then the values effective on the load change as follows: 2.
20 ALARM RELA Y K1 The relay K1 is activated if a fault is detected in the system. The ef fective direction, whether it should close or open in case of fault, may be set using the parameter K1 closed-circuit OFF , ON by using LBA or Thyro-T ool Familiy .
21 2.5.1 LOAD MONITORING MONITORING OF THE LOAD AND MAINS VOL T AGE Each power section is fi tted with its own transformer for creating the synchr onization voltages. This also allows monitoring of the phase voltages. In the LBA menu monitoring, the limits may be set for U Line min and U Line max .
22 Quick current changes, which may for instance occur in case of partial. Quick current changes, which may for instance occur in case of partial short-cir cuit, may be detected by overcurr ent monitoring (max.
23 HEATING 1P 2P 3P ELEMENTS IN SERIES FOR ST AR CONNECTION DEL T A CONNECTION ST AR CONNECTION EACH STRAND WITHOUT CONNECTED WITH CONNECTED NEUTRAL CONDUCTOR NEUTRAL CONDUCTOR 6 10% – – 10% 5 13% 10% – 13% 4 17% 10% 10% 17% 3 25% 14% 13% 25% 2 50% 25% 26% 50% T AB.
24 2.5.2 VENTILA TOR MONITORING The separately ventilated Power Controllers (-...HF) ar e fi tted with thermal monitoring. The tempe- rature is measur ed on the heat sink. In case of a temperature overrange, a fault inducation is issued (Profi bus, LED OVERHEA T).
25 This chapter shows the operating options of Thyro-P using LBA and Thyr o-T ool Familiy . 3.1 LOCAL OPERA TING AND DISPLA Y UNIT (LBA) The optional LBA (IP30, protection classifi cation 3) has fi ve keys and a backlit graphical LC display for 7 x 19 characters respectively 64 x 114 pixels.
26 3.1.2 LBA MAIN MENU The top line always contains the name of the menu or of the submenu. The lowest line, the status line, always contains the confi guration of the Power Controller or in case of existing indications, the word status indication.
27 Open/save data MAIN MENU FUNCTION Language selection operating language Load/store data load and store data Set points/characteristics set point processing Parameter display and modification of parameters Operation display select operation display Last function energy and operating hours TAB.
28 Parameters Remarks Main menu = Main menu (appears after plugging in the LBA) Submenu Menu next submenu Default V alue User V alue Act. val. select Analog outp.(32) Parameterization for analog output 1, terminal 32 Analog outp.(33) 3 Parameterization for analog output 2, terminal 33 Analog outp.
29 Remarks Parameters Main menu = Main menu (appears after plugging in the LBA) Submenu Menu next submenu Default V alue User V alue XR YR XA YA Operating mode TAKT/FC TAKT Operating mode selection fu.
30 Remarks Parameters Main menu = Main menu (appears after plugging in the LBA) Submenu Menu next submenu Default V alue User V alue 6 Temperature PT1000,PT100,NTC PT1000 Sensor used Ch.curve no. X type Type-dependent, see chapter type overview Temperature xxx°C Display actual temperature (relative value) Lev.
31 Remarks Parameters Operation display Last function Main menu = Main menu (appears after plugging in the LBA) Submenu Menu next submenu Default V alue User V alue REMARK Type setting dependent on the type Some further menues are only accessible after input of a password.
32 3.1.4 COPYING FUNCTION USING THE LBA It is possible to load the complete user-specific data record (parameters) of a Power Controller (for instance no. 1) into the memory of the LBA (RAM), store it in the LBA (EEPROM) and then copy it into another Power Controller (for instance no.
33 With the 씯 key it is possible to leave the status messages display . The operation display now appears without the word status message. Only when new information arrives does status message appear again in the bottom line of the operation display .
34 3.1.9 LBA SUBMENUS WITH P ASSWORD PROTECTION REMARK After password input, further parameters may be modifi ed. These ar e mainly adjusting parameters requir ed for achieving power control specifi cations.
35 Thyro-T ool Familiy may be employed as an alternative to LBA and as already stated above has the following functions, for which several windows may be opened simultaneously: • set point and actual value processing with overview display for 22 set point/actual value input options for Motorpoti and total set points.
36 3.4 DIAGNOSIS / F AUL T INDICA TIONS Faults can occur in the load circuit and in the Power Contr oller itself. Often, the sequence of fault indications or events is decisive for a positive diagnosis.
37 EVENT NO. PRESET ST A TUS MESSAGE LOG RELA Y 1 Communication RS 232 interface active 2 Communication fi bre optic interface active 3 Negative power (calculated value) 4 Communication fault RS 232 .
38 This chapter describes external connections of the Thyro-P as well as all available terminal strips and signals as necessary . Shielded cables grounded on the Thyr o-P side must be used for the con- nection of the control signals (setpoint inputs and analogue outputs).
39 A TTENTION The ventilator must run when the Power Controller is switched on. 4.4 RESET The input RESET (terminals X5.2.12-X5.1.14) is separated from the r emaining system by an opto- electronic coupler . By opening the RESET jumper the Thyristor Power Controller is locked (load: 24V/20mA), i.
40 4.6 QUIT The input acknowledge (Quit, X5.2.19) has a circuit identical with the input RESET . It must be short-circuited against gr ound (X5.1.14) so that any faults are acknowledged. The fault signalling relay is r eset. The input must remain closed for at least 2 line periods to perform acknowledgement.
41 4.10 CURRENT TRANSFORMER A TTENTION By standard, each power section of the Power Contr oller has a current transformer . When using external current transformers, for instance on the secondary side of a transformer , these must be connected to the terminals X7.
42 In case of the Power Controller type 2P , the voltage transformers output the voltages L1-L2 and L3-L1. T o achieve a good resolution of the voltage measur ement, 3 measuring ranges are pr ovided. Selection of the ranges is performed by means of 4-pin bars, which have been set to the Power Controller type voltage by the works.
43 TERMINAL STRIP X5 IN THE CONTROL DEVICE X5.1 FUNCTION X5.2 FUNCTION 5 +5V 5 +5V 13 ground 5V 10 set point 1 13 ground 5V 11 set point 2 13 ground 5V 32 analog output 1 13 ground 5V 33 analog output.
44 4.13 SYNCHRONIZA TION By standard, each power section is fi tted with a transformer for an input voltage of up to 690V . After fi ltering, the synchronization signal for control of the thyristors is generated fr om the secondary voltage. The connections are wir ed by the works.
45 V116 V116 V132 V132 V114 V114 C137 C137 X30 X30 X31 X31 X24 X24 X10 X10 V112 V112 X507 X507 V281 V281 V261 V261 V271 V271 K3 K3 K2 K2 K1 K1 X508 X508 G800 G800 X222 X222 X221 X221 X201 X201 X510 X5.
46 Necessary process optimization as well as the r equirements made of high, continuous and docu- mentable quality in production pr ocesses often requir e the use of digital process communications. It allows interlinking of many signals and enables their evaluation in an effi cient manner .
47 With the Power Controller Thyr o-P , the following interfaces may be used for this (see also fi g. 11 on previous page): • X10, RS 232 • X30, fi bre optic r eceiver • X31, fi bre optic transmitter as well as optional interfaces, for instance • X20, bus interface, e.
48 The connecting socket X10 of the Power Controller is allocated as follows (1:1 connection): A TTENTION The LBA receives its power supply (+5V) via pin 8 of the socket X10. It is imperative that this voltage is not short-circuited. Otherwise, damage to Thyr o-P may be incurred.
49 fibre optic transmitter (LLS) X30 fibre optic receiver (LLE) X31 to the plug-in power supply FIG. 14 SIGNAL CONVERTER RS 232/FIBRE OPTIC LL V .V The fi bre optic distributor supply LL V .V is the basic component for the fi bre optic system. It serves to connect star distributors and to amplify the light signals received.
50 The following fi gure shows the fi br e optic system with LL V , Thyro-P and PC. FIG. 15 SCHEMATIC DIAGRAM FIBRE OPTIC THYRO-P WITH LLV AND PC.
51 5.3 BUS INTERF ACES (OPTION) The control device of Thyr o-P may be optionally fi tted with interface cards for interfaces customary for the industry . In case of bus systems not listed, please enquire about availability . 5.3.1 PROFIBUS-DPV1 With a Profi bus interface car d (order no.
52 After switching on Thyro-P , it will automatically detect the Pr ofi bus slot card. On the Thyr o-P side, the device address must be set using the LBA or Thyr o-T ool Familiy . After confi guration of the Profi bus, Thyr o-P is ready for operation on the Pr ofi bus.
53 X21 ASSIGNMENT 1 PE (potential earthing) 2 ground M1 3 input 0/M1 4 input 1/M1 5 ground M24 / 24V supply for the Profi bus card 6 ground M2 7 input 2/M2 8 input 3/M2 / special function = Motorpoti enable 9 +24V / 24V supply for the Profi bus card * Loading: I X5.
54 If the special function Motorpoti is not applied, 3 free inputs of the Bus car d are available. Set out below are the most important featur es of the Profi bus option.
55 5.3.2 MODBUS RTU With the Modbus interface component a connection is possible between Thyro-P and the wide- spread Modbus R TU. The slot card is inserted into the fr ont of the control device and is r eady for operation after parameterization.
56 Mains load optimization (option) is possible in multiple controller applications. The application of mains load optimization offers substantial advantages: r eduction of mains load peaks and mains reactions, smaller sizes (for instance for the transformer , feed and other installations) and associated smaller operating and investment cost.
57 When using the ASM option, the analog output 2 (X5.2.33 against ground X5.1.13) becomes an output proportionate to the curr ent during the on-period T S .
58 7.1 1-PHASE 7. CONNECTING DIAGRAMS.
59 7.2 2-PHASE.
60 7.3 3-PHASE.
61 8.1 INST ALLA TION The installation orientation of Thyro-P is vertical, so that ventilation of the thyristors fastened to heat sinks is ensured. In case of cabinet mounting, additionally suffi cient ventilation of the cabi- net must be ensured.
62 A TTENTION The controller lock may also be set via the interfaces! A TTENTION The control device is to be operated only with casing. 8.3 SERVICE The devices delivered have been tested accor ding to the state of the art and have been produced to a high quality standard (DIN EN ISO 9001).
63 The thyristors are set to full scale • W as the set point set via motor potentiometer function? Check value using the LBA. • Check the control characteric (ST A, STE, ADD). • Controller feedback signal available? Check curr ent transformer and voltage transformer connections at the terminal blocks X7.
64 9.1 TYPE RANGE 400 VOL TS 9. TYPE OVERVIEW 508 TYPE VOL T AGE 230-400 VOL TS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (KVA) TION (MM) (NET ABOUT DRAW. CHARACTE- TRANSF. RESISTOR DUCTOR FUSE* (A) 230V 400V (W) W H D KG) (NO.
65 9.2 TYPE RANGE 500 VOL TS 508 TYPE VOL T AGE 500 VOL TS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (KVA) TION (MM) (NET ABOUT DRAW. CHARACTE- TRANSF. RESISTOR DUCTOR FUSE* (A) (W) W H D KG) (NO.) RISTIC (NO.
66 9.3 TYPE RANGE 690 VOL T TYPE VOL T AGE 690 VOL TS TYPE TYPE POWER DISSIPA- DIMENSIONS WEIGHT DIM. TEMP. CURRENT BURDEN SEMICON- CURRENT (KVA) TION (MM) (NET ABOUT DRAW. CHARACTE- TRANSF. RESISTOR DUCTOR FUSE* (A) (W) W H D KG) (NO.) RISTIC (NO.) T1 R40 ( Ω ) F1 (A) THYRO-P 1P 80 H 55 125 200 320 229 8 263 1 100/1 1.
67 TYPE VOL T AGE ...P400... 230 volts -20% to 400 volts +10% ...P500... 230 volts -20% to 500 volts +10% ...P690... 500 volts -20% to 690 volts +10% MAINS FREQUENCY all models 45Hz to 65Hz LOAD DESCR.
68 CONTROL TYPES V oltage control U rms V oltage control U 2 rms = default setting Current contr ol I rms Current contr ol I 2 rms Power control P Without control PRECISION U-control: Better than ± 0.5% and ± 1 digit with r eference to the end value.
69 THYRO-P (HF-TYPES) TYPE CURRENT AIR VOLUME SOUND PRESS. 50HZ 60HZ IN 1 M DIST . I [A] I [A] [M 3 /H] [DBA] 1P 200HF , 280HF 0.22 0.22 120 53 300HF , 495HF , 500HF , 650HF 0.50 0.38 150 67 780HF , 1000HF , 1400HF , 1500HF 0.55 0.60 580 75 2000HF , 2100HF , 2600HF , 2900HF 1.
70 11. DIMENSIONAL DRA WINGS Dimensional Drawing 263 M 1:5 Thyro-P 1P (80 H, 130 H, 170 H) Thyro-P 1P (37 H, 75 H, 110 H) Dimensional Drawing 260 M 1:5.
71 Dimensional Drawing 265 M 1:5 Thyro-P 1P (200 HF , 280 HF) Dimensional Drawing 266 300 HF 495 HF 650 HF Thyro-P 1P (300 HF , 495 HF , 500 HF , 650 HF).
72 Dimensional Drawing 268 M 1:8 Thyro-P 1P (780 HF , 1000 HF , 1400 HF , 1500 HF) 780 HF 1000 HF - 1500 HF Dimensional Drawing 270 M 1:8 Thyro-P 1P (2000 HF , 2100 HF).
73 Dimensional Drawing 272 M 1:5 Thyro-P 2P (37 H, 75 H, 110 H) Dimensional Drawing 271 M 1:8 Thyro-P 1P (2600 HF , 2900 HF).
74 Dimensional Drawing 275 M 1:5 Thyro-P 2P (80 H, 130 H, 170 H) Dimensional Drawing 277 M 1:5 Thyro-P 2P (200 HF , 280 HF).
75 Dimensional Drawing 280 Thyro-P 2P (780 HF , 1000 HF , 1400 HF , 1500 HF) Dimensional Drawing 278 Thyro-P 2P (300 HF , 495 HF , 500 HF , 650 HF) 300 HF 495 HF 650 HF 1000 HF - 1500 HF 780 HF.
76 Thyro-P 2P (1850 HF , 2000 HF) 63 2.480 549 21.614 U1 U2 W2 W1 ø 0.354 for earthing Cu 3.149x0.393; ø 0.551 X10 X30 X31 X2 X24 X5.2 X5.1 18.5 for 2P 690- 1850 HF 0.54x0.590 15 .591 365 14.370 395 15.551 91 3.583 X50 ø9 für Erdung X7 Cu 80x10; ø14 130 5.
77 Dimensional Drawing 284 M 1:5 Thyro-P 3P (37 H, 75 H, 110H) Dimensional Drawing 283 Thyro-P 2P (2400 HF , 2750 HF).
78 Dimensional Drawing 287 Dimensional Drawing 289 Thyro-P 3P (200 HF , 280 HF) Thyro-P 3P (80 H, 130 H, 170 H).
79 X2 300 HF 495 HF 650 HF Thyro-P 3P (300 HF , 495 HF , 500 HF , 650 HF) Dimensional Drawing 290 M 1:6.
80 Thyro-P 3P (780 HF , 1000 HF , 1400 HF , 1500 HF) 780 HF 1000 HF - 1500 HF Dimensional Drawing 292 M 1:9.
81 Dimensional Drawing 294 18.5 for 3P 690-1700 HF Cu 3.149x0.393;ø0.551 Cu 80x10; ø14 225 8.858 70 2.756 925 36.417 1094 43.071 9x15 31 1.220 284 11.161 130 5.118 40 1.575 257 10.118 210 8.268 40 1.575 445 17.520 470 bei 3P 690-1700 HF 63 2.480 549 21.
82 Dimensional Drawing 295 M 1:9 Thyro-P 3P (2200 HF , 2600 HF).
83 ORDER NO. DESCRIPTION 2000000380 Thyro-T ool Familiy , commissioning and visualization tool for simple visualization tasks; software under Windows 95/NT4.
84 Due to European harmonization and international r econciliation, the standards will be subject to years of adjustment and renumbering. The detailed schedule ther efore contains the curr ent stan- dards as well, even if the date for their expiry has alr eady been set.
85 IN DETAIL: CONDITIONS FOR USE OF THE DEVICE Built-in unit EN 50 178 General requirements EN 60146-1-1 Design, vertical installation Operating conditions EN 60 146-1-1; K. 2.5 Operating location, industry sector CISPR 6 Temperature performance EN 60 146-1-1; K 2.
86 AEG Power Solutions GmbH Emil-Siepmann-Str . 32 59581 W arstein-Belecke - Germany T el.: +49 (0) 2902 763-520/-290 - Fax: +49 (0) 2902 763-1201 www .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il AEG Thyro-P è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del AEG Thyro-P - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso AEG Thyro-P imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul AEG Thyro-P ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il AEG Thyro-P, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del AEG Thyro-P.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il AEG Thyro-P. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo AEG Thyro-P insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
