Manuale d’uso / di manutenzione del prodotto KLS-100E del fabbricante Blodgett
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1 KLS-E and KPS-E Series ELECTRIC TRI-LEG STATIONARY KETTLE AND ELECTRIC PEDESTAL STATIONARY KETTLE INSTALLATION – OPERATION – MAINTENANCE BLODGETT OVEN COMPANY www.
2 IMPORTANT NOTES FOR INSTALLATION AND OPERATION It is recommended that this manual be read thoroughly and that all instructions be followed carefully. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey a ll safety messages that follow this symbol to avoid possible injury or death.
3 TABLE OF CONTENTS DESCRIPTION PAGE 1.0 Service Connections .................................................................................................. 4 2.0 Installation Instructions ...........................................................
4 1.0 SERVICE CONNECTIONS Models: KLS-20E, KLS-30E, KLS-40E, KLS-60E, KLS-80E and KLS-100E tri-leg stationary kettles 220V 208V PHASE kW 33 18 24 15 12 91.6 3 57.7 33.3 41.6 66.6 50.0 1 3 3 3 3 1 72.1 480V 380V 415V 240V 86.6 79.4 68.2 63.0 47.2 39.4 31.
5 1.0 SERVICE CONNECTIONS (CONTINUED) Models: KPS-20E, KPS-30E, KPS-40E, KPS-60E, KPS-80E and KPS-100E pedestal base stationary kettles.
6 2.0 INSTALLATION INSTRUCTIONS UNPACKING Immediately after unpacking, check for possible shipping damage. If the kettle is found to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
7 WARNING: Disconnect the electrical po wer supply and place a tag at the disconnect switch to indicate that y ou are working on the circuit. ELECTRICAL CONNECTIONS A Control Box with power supply equivalent to electrical rating of the kettle should be located conveniently nearby.
8 The jacket is intended to function as a self contained sealed chamber with a permanent solut ion of water and antifreeze sufficient not only to immerse and thereby protect replaceable electric heating elements, but also provide the steam s ource during the steam generating process.
9 3.0 OPERATION CAPACITIES All models are suffixed with either - 20, - 30, - 40, - 60, - 80 or -100 to indicate the capacity of that kettle in US gallons. Thus a KLS-40E indicates a two thirds jacketed e lectrically powered steam kettle mounted on legs with a capacity of 40 US gallons.
10 OPERATION INSTRUCTION S WARNING: The kettle and its parts are hot. Use care when operating, cleaning and servicing the kettle. 1. Ensure that the external electrical service to kettle is on . 2. Check pressure gauge for correct cold kettle reading.
11 4.0 CLEANING INSTRUCTIONS CAUTION: Do not use cleaning agents that are corrosive. WARNING: Disconnect the power supply to the appliance before cleaning or servicing. WARNING: Never spray water into electric controls or components! CAUTION: The equipment and its parts are hot.
12 2. Replace the valve stem assembly and turn the hex nut until snug. Rinse the kettle with clean warm water. 3. Leave the draw-off valve open when the kettle is not in use. DAIRY DRAW-OFF VALVE CLEANING 1. Remove the plug by first removing the handle, then turn the plug to line up with the pin and pull with both hands.
13 equipment could be adversely affected. STAINLESS STEEL To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth.
14 5.0 MAINTENANCE & TROUBLESHOOTING GENERAL MAINTENANCE No general maintenance is required other than adhering to the Cleaning Procedure instruction s. TROUBLESHOOTING LOW WATER LEVEL Proper water level must be maintained within the jacket for the kettle to operate.
15 EXTREMELY SLOW COOKING TIME If the cooking time is abnormally slow, then the difficulty may be due to air being present in the kettle jacket. To remove air, follow AIR VENTING INSTRUCTIONS. If the kettle will not reach and maintain Pressure Gauge zone in the green area on the gauge when cold, a slow leak may have developed in the jacket.
16 VENTING INSTRUCTION Check vacuum/pressure gauge when the kettle is cold. Gauge should be in the green vacuum zone. If not, air must be vented (removed) for proper heating. Use the following procedures to vent air. 1. With the kettle empty, place power switch in ON position.
17 APPENDIX ‘A’ MATERIAL SAFETY DATA SHEET PREPARATION INFORMATION: Prepared for use in Canada by: E H & S Product Regulatory Management Department DOW CHEMICAL CANADA INC.
18 S HAZARDS IDENTIFICATION EMERGENCY OVERVIEW POTENTIAL HEALTH EFFECTS (See Section 11 for toxicological data.) EYE: May cause slight transient (temporary) eye irri tation. Corneal injury is unlikely. Mists may cause eye irritation. SKIN CONTACT: Prolonged contact is essentially nonirritating to skin.
19 4. FIRST AID EYES: Flush eyes with plenty of water. SKIN: Wash off in flowing water or shower. INGESTION: No adverse effects anticipated by this route of exposure incidental to proper industrial handling. INHALATION: Remove to fresh air if effects occur.
20 AFFF) or protein foams may function, but much less effectively. Do not use direct water stream. May spread fire. MEDIA TO BE AVOID ED : Do not use direct water stream. FIRE FIGHTING INSTRUCTIONS : Keep people awa y. Isolate fire area and deny unnecessary entry.
21 SKIN PROTECTION: Use gloves impervious to this material. RESPIRATORY PROTECTION: Atmospheric leve ls should be maintained below the exposure guideline. When respiratory protection is required for certain operations, use an approved air- purifying respirator.
22 MUTAGENICITY: In vitro mutagenicity studies were negative. Animal mutagenicity studies were negative. S ECOLOGICAL INFOR MATION (For detailed Ecological data, write or call the address or non-emergency number shown in Section 1.) ENVIRONMENTAL FATE MOVEMENT & PARTITIONING: Based largely or completely on data for major component(s).
23 transportation regulations, product shipping papers, or your Dow representative. * or (R) indicates a trademark of The Dow Chemical Company. 15. REGULATORY INFORMATION (Not meant to be all-inclusive – selected regulations represented).
24 U.S. REGULATIONS SARA 313 INFORMATION: To the best of our knowledge, this product contains no chemical subject to SARA Title III Section 313 supplier notification requirements.
25 CANADIAN REGULATIONS WHMIS INFORMATION: The Canadian Workplace Hazardous Materials Information System (WHMIS) Classification for this product is: This product is not a “Controlled Product” under WHMIS.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Blodgett KLS-100E è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Blodgett KLS-100E - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Blodgett KLS-100E imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Blodgett KLS-100E ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Blodgett KLS-100E, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Blodgett KLS-100E.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Blodgett KLS-100E. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Blodgett KLS-100E insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
