Manuale d’uso / di manutenzione del prodotto W1770 del fabbricante Woodstock
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This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment. Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death.
SET UP EL EC T R I C A L M AINTENANCE SE RVI CE PA R T S OPER A TIONS SA FE T Y INTRODUCTIO N USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST! INTRODUCTION ..................................... 2 W oodstock T echnical Support ..........
-2- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke INTRODUCTIO N W oo ds to c k T ec hn i ca l S upp ort Th is mach ine has been speci al ly design ed to pro v ide man y yea rs of tr oubl e- f ree ser vice . Clo se a tten tio n to deta il , rugged ly bui l t parts and a r igi d qual i ty con trol prog ram assur e saf e and re li abl e opera tion .
-3- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke INTRODUCTIO N P h on e #: ( 3 6 0 ) 73 4 - 3 48 2 • O n l i ne T ec h S up p or t : t ec h - s u p po rt @ s h op f o x . b i z • W e b : ww w . s ho p f o x . b i z M AC HI NE SPECIF IC A T I ONS Motor T ype .
-4- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke INTRODUCTIO N Construction Materials T able .............................................................................................. P recision Ground Cast Iron Rip Fence ..........................
-5- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke INTRODUCTIO N C on tr o ls an d F e a t ur es A. Eye Bolt B. Hinged Wheel Cover C. Blade T racking Window D. Guide P ost Handwheel E. Cutting Height Scale F. Guide P ost G. Ball Bearing Blade Guides H. Miter Gauge I.
-6- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SA FE T Y S A FE T Y S ta n da r d Mac h i ne r y Sa f e ty S A FE T Y READ MANUAL BEFORE OPERATING MACHINE. FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY. S ta n da r d Sa f ety In s tr uct io ns 1.
-7- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SA FE T Y 10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended. 11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.
-8- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SA FE T Y A dd i ti o na l Sa f e t y f o r Ba nd sa ws 1. BLADE CONDITION . Do not operate with dull, cracked or badly worn blade. Dull blades require more effort to use and are difficult to control. Inspect blades for cracks and missing teeth before each use.
-9- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SA FE T Y Figure 7 . Unplug saw before changing blades. Figure 6 . Use push sticks whenever possible. Figure 4 . Use push blocks when necessary . Figure 5 . Neve r star t mo tor with whe el cov ers open.
-10- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke EL EC T R I C A L E L EC T R I C A L DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.
-11- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP Keep machine disconnected from power until instructed otherwise. Th is mach ine has been ca ref ull y pa cka ged f or saf e tra ns- porta ti on. I f you not ic e the mac hi ne has been dam aged durin g sh ipp ing , pl ease c ontac t you r au thorized Sho p F ox dea le r immed ia te ly .
-12- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP I nve n t o r y The f ol lo w in g is a descrip tion of the ma in c ompone nts sh ipped wit h the M o del W 17 7 0 .
-13- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP • F loor Loa d: Thi s mach ine dis tribut es a he a v y loa d in a sma ll foo tprin t. Some res iden tia l floors ma y requi re addi tion al bra cing to support both mac hin e and o p e r a t o r.
-14- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP T ak e speci al car e when mo v ing th is bandsa w . Only use one of the f ol lowi ng methods to li ft or mov e thi s band sa w . T o mov e and plac e the bandsa w using the ey e bol ts , do these steps : 1.
-15- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP Al thoug h not requi red , we recom mend tha t you mount you r new bandsa w to the floo r . Be ca use thi s is an opt ion al st ep and floor ma te r ia ls ma y vary , floor mount ing har d- war e is not in cl uded.
-16- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP The f enc e rai l is insta ll ed upsi de down a t the f actory . T o ins t a ll the f ence , d o these steps : 1. R emove the cap screws holding the rail onto the table, and remove the rail. 2. Flip the rail over and reinstall it with the cap screws removed in Step 1 (see Figure 14 ).
-17- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP B l ad e T r ac k i ng The blade trac king is prima r il y a ff ected by the til t of the upper wheel , also known as " cen ter trac king" ; and the al i gnmen t of bot h wheels , a lso known as "c opla na r trac k - ing .
-18- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP P os i t iv e S to p The posi tiv e stop al lo ws the tabl e to be qu ic kl y and ac cu- ra tel y re turnedto thehorizon tal ( 0 ˚ ) posi tio n a ft er bei ng ad j ust ed to a di ff ere n t ang le .
-19- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP Recommended CFM at each Dust Port: ......... 400 CFM Do no t c onf use th is CF M rec ommenda ti on w i th the ra tin g of the dus t co ll ector .
-20- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP Onc e the assemb ly is com ple te , tes t run your mac h ine to ma k e sur e it runs pro perl y and is re ady f or reg ular opera - ti on.
-21- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP — If the machine does start (with the stop button pushed in), immediately disconnect power to the machine. The OFF button safety feature is not working correctly . This safety feature must work properly before proceeding with regular opera- tions.
-22- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP T e n s i on in g Bl a de A pr operly ten sio ned bl ade is essent ia l for maki ng ac cu- ra te cu t s an d is requ ir ed bef ore maki ng man y bandsa w ad j ustm en t s .
-23- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP A d j us ti n g B la d e Gu i de B ea r in g s The bl ade gu ides pr ovide side - to- side support to k eep the blad e st ra igh t whi le cutt ing . The bla de gui des ar e desi gned to be ad just ed in two wa ys— fo r war d / backwar d and side - to- si de .
-24- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP N O TI C E Whene ve r ch anging a b lade or ad jus ting tens ion and tra cki ng , the upper and low er bl ade support bear - ings and guide bearings must be properl y adj usted and lock ed befor e cutti ng opera tions.
-25- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP 3. Familiarize yourself with the upper support bearing controls shown in Figures 27 & 28 on Page 23 .
-26- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP To adjust the lower support bearing, do these steps : 1. Make sure the blade is tracking properly and is cor- rectly tensioned. 2. DISCONNECT BANDSA W FROM POWER! 3. Familiarize yourself with the lower support bearing controls shown in Figure 35 .
-27- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP A l i gn i ng T ab l e T o ens ure cutt ing ac cura c y , the tabl e shoul d be al ig ned so tha t the mi ter slo t is para l l el to the bandsa w bla de . This pr oced ure works best with a 1 3 ⁄ 8 " bla de ins tal led .
-28- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP A l i gn i ng F e nc e T o ens ure cutt ing ac cura c y when the f enc e is fi rst in sta ll ed, the f enc e shoul d be al ign ed w i th the mi ter sl ot . T o al ign the f ence para ll el with the mit er slo t , do these steps : 1.
-29- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP Ca l ib r a ti n g F e n c e P oi n te r Y our new bandsa w is e qu ipped with a fe nce measur emen t syst em tha t inc ludes a fe nc e poin ter , wh ic h must be c ali - bra ted when the bandsa w is first set up .
-30- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE TUP I ns ta l l i ng R esa w F e nc e To install the resaw fence, do these steps: 1. Install the resaw fence lock handle (with the washer and moving plate) onto the fence, then slide the resaw fence over the moving plate, as shown in Figure 43 .
-31- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS OP ER A TIONS G enera l This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incor- rectly .
-32- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS Figure 46 . Front controls. Front Controls ( Figure 46 ) A. Blade Tension Scale : Allows for easy monitoring of blade tension. B. Blade Tension Handwheel : T ensions blade in gradual increments.
-33- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS W o rkp i ec e In sp ect i on Some wood workpi eces a re not saf e to cut or ma y requi re modi fic at ion bef ore they are saf e to cut .
-34- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS C u tti n g Ov e r v i e w The ban dsaw is capab le of performi ng the fo llo w ing cu ts: • Crosscutting • Simple and Com.
-35- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS F oot Br a k e Figure 50 . Foot brake location. G u id e Po s t The gu ide post , sho wn in Fi gu re 51 , conn ects the uppe r bla de gui de assemb l y to the bandsa w .
-36- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS Figure 52 . Blade tracking window . To fine tune the tracking, do these steps: 1. Close the wheel covers and turn the bandsaw ON . 2. Observe the blade tracking path through the clear window on the right edge of the bandsaw , as shown in Figure 52 .
-37- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS 2. Slide the bandsaw fence out of the way and cut half- way through the board on the line by pushing it into the blade. T urn the bandsaw OFF and wait for the blade to stop. 3. Clamp the board to the bandsaw table without mov- ing it.
-38- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS T a b l e T i l t To tilt the table, do these steps: 1. DISCONNECT BANDSA W FROM POWER! 2. Loosen the table tilt lock lever shown in Figure 54 . 3. T o tilt the table to the right, turn the table tilt handwheel clockwise ( Figure 54 ).
-39- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS Cr ossc utti ng "C ros scutt ing" mean s cu ttin g acr oss the gr a in of wood. Fo r pl y wood an d ot her pr oces sed wood , cr osscut ting sim pl y mea ns cut ting acr oss the w id th of the ma teri al .
-40- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS C u tti n g C ur v es When cutt ing cu r ves , si mul taneous l y feed and tu rn the st o ck car ef ul ly so the bl ade fo ll ows the lay out l ine w i th- out tw is ting .
-41- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS Blade Length Measu red by the ci rcum fe renc e , bla de len gths ar e usua ll y un ique to the bra nd of y our bandsa w and the di stanc e betw e en wheels. Thi s sa w uses 1 6 5" long bla des.
-42- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS Tooth Pitch Usu al ly measur ed as TPI ( tee th per inc h ) , too th pi tch det ermi nes the si ze / number of the teeth . More teeth per inch (f ine p itc h ) wil l cut slo wer , but smoo ther ; whi le f ewer teet h per inc h ( co arse pi tch ) w i l l cu t roug her , but f aster .
-43- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke OPER A TIONS B l ad e C ha ng es T o r emo ve a bla d e , d o these steps : 1. DISCONNECT BANDSA W FROM POWER! 2. R elease the blade tension. 3. R emove the table insert and the table pin. Adjust the upper and lower guide bearings as far away as possible from the blade.
-44- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke M AINTENANCE M AINTENANCE F or op tim um perform anc e fr om your mac hin e , f ol lo w th is ma in ten anc e schedu le : Daily • Check/correct loose mounting bolts. • Check/correct damaged saw blade.
-45- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke M AINTENANCE Lubricant Frequency Quantity Mul ti -Pu r pose GL2 Gre ase As Needed Thin Coat Blade Guide Rack and Pinion T o lub ricate the b lade guide rack and pi ni on , do these steps: 1. DISCONNECT BANDSA W FROM POWER! 2.
-46- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke M AINTENANCE Lubricant Frequency Quantity Mul ti -Pu r pose GL2 Gre ase As Needed Thin Coat Table Tilt Rack and Pinion Assembly T o lub ricate the tabl e til t rack and pi nion a ssemb ly , d o these steps : 1.
-47- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E S E RV I C E Th is section cov ers the most c ommon ser vic e ad jus tmen ts or pr ocedur es tha t ma y need to be made during th e l if e of your mach ine .
-48- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E Tensioning V-Belts 1. Follow Steps 1-2 in Checking V-Belts on Page 47 . 2. Loosen the motor adjustment screws shown in Figure 68 . 3. Adjust the belt tension: — If the belt is too loose, turn the tension nut clock- wise to tighten the belts.
-49- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E A d j us ti n g T en s i on Le v er The qu ic k rel ease t ens ion lev er is setu p corr e ct ly fo r use with the pr eins tal led 1 65 " bla de .
-50- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E A d j us ti n g Wh ee l an d B l ad e Br us he s The l ower wheel c ompartmen t con ta ins the br ush es sho wn in Fi gu re 7 1 . These brushes ar e design ed to sweep sa wdust off the wheel tir e and blade as the ba ndsa w is opera ti ng .
-51- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E R ep l a ci ng Br a k e Sh oe The bra ke shoe w i l l need to be repl ac ed when the pad we ars out , whi ch depends upon how f requ en tl y the foo t bra k e is used .
-52- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E A l i gn i ng Whee ls Components and Hardware Needed: Qty 70 1 ⁄ 4 " Long W ood 2x4 ..........................................1 Tools Needed: W rench 17mm .............................
-53- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E — If the wheels are coplanar ( Figure 75 , A ), the straightedge will evenly touch the top and bottom of both wheels.
-54- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E Adjusting Lower Wheel Onl y do th is pr oced ure i f you can not ma ke the wheels c opla nar w i th the tra cking knob or by sh imm ing the uppe r wheel . Mak e sur e the uppe r wheel is ad just ed as cl ose as possi ble to bei ng cop lana r w i th the l ower wheel bef or e begin n ing .
-55- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E E l ectri c a l C om pon e n ts Figure 78 . P ower supply terminal box. Figure 81 . Motor wiring. Figure 82 . Magnetic switch. POWER ON OFF Figure 79 . Control panel wiring. Figure 80 . Wheel cover limit switch (left) and foot brake switch (right).
-56- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E Wir in g D ia g ram PWR ON OFF CONTROL P ANEL (viewed from behind) A AMP RESET 96 1/2 T1/2 T3/6 NO14 3/4 T2/4 L1/1 L3/5 NO13 L2/3 5/6 95 18 .
-57- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E PWR ON OFF CONTROL P ANEL (viewed from behind) A AMP RESET 96 1/2 T1/2 T3/6 NO14 3/4 T2/4 L1/1 L3/5 NO13 L2/3 5/6 95 18 22 26 NC15 SDE NC16 .
-58- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke SE RVI C E PROB LE M POSSIBLE C AUSE CORRECTI VE ACTION Machine slows wh en op er - ating. 1. Feeding workpiece too fast. 2. Blade is dull. 3. Brake is stuck or dragging on blade. 1. Reduce feed rate. See Basic Cutting T ips on Page 34 .
-59- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S PA R T S Lab e ls & C os me ti c P a r ts REF PART # DESCRIPTION REF PART # DESCRIPTION 1 X1770001 MACHINE ID LABEL 13 XLABEL-08H READ MAN.
-60- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S B l ad e Gu i des -C o v e r Br ea k do wn 153 154 155 157 156 158 151 152 149 150 147 148 555 176 175 173 179 174 161 162 163 173 174 164 177.
-61- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S 330 317 287 289 387 290 288 291 346 309 313 311 310 312 344 343 316 314 315 306 308 307 345 337 339 338 342 341 331 333 332 303 292 295 285 28.
-62- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S 469 465 467 466 468 462 464 463 480 455 458 460 459 461 456 447 457 471 470 472 476 475 474 473 478 477 479 482 484 483 481 484-6 484-10 484-4.
-63- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S 636 705 654 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 523-1 523-2 523-3 523-4 523-7 524 525 .
-64- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S REF PART # DESCRIPTION REF PART # DESCRIPTION 501 X1770501 HANDLE KNOB M16-1.5 546 XPHTEK4M TAP SCREW M4 X 8 502 X1770502 HANDLE SHAFT 547 X1770547 CORD CLAMP 5/8” 503 X1770503 NUT M16-1.5 548 X1770548 STEP CORD 16AWG X 3C 504 X1770504 ECCENTRIC SHAFT 549 XPB41M HEX BOLT M4-.
-65- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S REF PART # DESCRIPTION REF PART # DESCRIPTION 593 X1770593 MOTOR CORD 12AWG X 3C 629 X1770629 BALL BEARING 6205LLU 594 XPLN03M LOCK NUT M6-1 630 X1770630 LOWER WHEEL DIA. 21” 595 XPN02M HEX NUT M10-1.
-66- W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke PA R T S R esa w F e nc e Br ea k do wn 801 802 803 804 810 811 REF PART # DESCRIPTION REF PART # DESCRIPTION 801 X1770801 RESAW FENCE (AL) 590MM 804 X1770804 ADJUSTMENT HANDLE M8 X 44 802 X1770802 MOVING PLATE 810 X1770810 END COVER 148 X 22 X 1 803 XPW01M FLAT WASHER 8MM 811 XPHTEK3M TAP SCREW M3.
W 1 77 0 2 1" Bandsaw w/ F o ot Bra ke CUT ALONG DOTTED LINE Name ___________________________________________________________________________________ Street ______________________________________.
T APE ALONG EDGES--PLEASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-2309 Place Stamp Here.
W ARR ANT Y Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner.
Figure . Blah, blah, blah, blah, blah, blah,blah blah..
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woodstock W1770 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woodstock W1770 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woodstock W1770 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woodstock W1770 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woodstock W1770, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woodstock W1770.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woodstock W1770. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woodstock W1770 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
