Manuale d’uso / di manutenzione del prodotto S30CD del fabbricante Woods Equipment
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OP E R A TO R ' S M A NU A L FL A I L SHR ED DER MAN0943 (1 1/8/201 1) Cente r Drive S30CD.
2 Introduction Gen’l (Rev . 3/5/2 010) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN094 3 (07/12/20 1 1) T ABLE OF CO NTENT S INTRODUCTIO N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA T IONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN09 43 (07/12/201 1) SPECIFICATIONS Maximum Outside Bo dy Width: . . . . . . . 31ft. - 3in. Cutting Hei ght: . . . . . . . . . . . . . . . . . . . . 3in. - 18in. (7.62 cm to 45.7 cm) Width of Cut: . . . . . . . . . . . . . . . . . . .
Introduction 5 MAN094 3 (07/12/20 1 1) IMPORT ANT! BALANCE ST ATEMENT Both of t he Woods Center Dri ve Shre dder flai l tubes are balan ced as roto r assem blies to mee t or exce ed factory standar ds bef ore installa tion. After ins tallation , the shredd ers are sta tistica lly in spec ted to chec k bal- ance.
6 Safety Shredder _S30CD (07/12/201 1) TRAINING Safety instructions are important! Read a ll att achment and power unit manuals ; follow all safety ru les and safety d ecal i nformat ion. (Rep lace- ment manua ls and safety d ecals ar e avai lable f rom your dealer .
Safety 7 Shredder_S3 0CD (07/12/201 1) Inspect r ubber flaps and swing rod bef ore each use. Re place if d amaged or missing. Flap s must pivot and ha ng freely so th ere are no gaps. Do not put equipment into service until rep aired. Remove accumula ted debris from this equip- ment, power unit, and engine to avoid fire hazard.
8 Safety Shredder _S30CD (07/12/201 1) (Safety R ules conti nued fr om previous page) Look down and to the rear a nd make sure area is clear befo re operating in reverse. Do not operate or transpo rt on steep slopes. Do not stop, st art, or change directions sud- denly on slopes.
Safety 9 Shredder_S3 0CD (07/12/201 1) Make sur e all safe ty decal s are installed. Replace if d amaged. ( See Saf ety Decal s sectio n for location.) Make sure shields and guards are properly inst alled and in good condition. Rep lace if dam- aged.
10 Safety MAN09 43 (07/12/201 1) SAFETY & INSTR UCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SA FETY IS INV O L VED! Replace Imm ediatel y If Dama ged! 3 - SERIAL NUMBER DECAL CAUTION PRECAUCION 1. Read Operator's Manual before starting. 2.
Safety 11 MAN094 3 (07/12/20 1 1) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALER T! Y OUR SAFETY IS INV OL VED! Replace Imme diatel y If Dama ged! (Saf ety Dec als contin ued on ne xt page) 6 - PN 50 030978 ROT A TING DRIVELINE HAZARD T o prevent serious injury or death from rotating driveline: 1.
12 Safety MAN09 43 (07/12/201 1) SAFETY & INSTR UCTION AL DECALS A TTENTION! BECOME ALER T! Y O UR S AFETY I S IN V OL V ED! Replace Immediatel y If Damaged! 14 - PN 50530315 W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1.
Operator Record 13 MAN094 3 (07/12/20 1 1) OPERATOR SIGN-OF F RECORD . Woods Equipm ent Company fol lows the gener al safety standards s peci fied by the A meric an Soci ety o f Agri- cultur al and B iolog ical En gineers (ASAB E) and t he Occupation al Safety an d Health Adm inistrati on (OSH A) for a gricul tural equ ipmen t.
14 Operation MAN09 43 (07/12/201 1) OPERATION The Woods Flail S hredder is des igned to pic k up an d shred cr op and plant resid ue left in the fiel d. Rotational power to th e flails is p rovided by the trac tor PTO. Be fam iliar with the flai l shre dder be fore start ing.
Operation 15 MAN094 3 (07/12/20 1 1) Figure 1 . Flail S hred der Princ ipal Compone nts PRE-OPERA TION CHECK LIST (OWNER'S RESPONSIB ILITY) NOTICE ■ This Pre-Operation Check List is provided for the operator . It is important to follow for both per- sonal safety and maintenance of the flail shredder .
16 Operation MAN09 43 (07/12/201 1) Figure 2 . T ractor F ront Weight 3. 3-Poin t Hitch The 3-point hi tch mode ls requir e that the trac tor be equipped w ith a Cate gory II or Category III 3-poin t hitch. If the h itch ca n be conve rted fr om one to th e other , use a Catego ry III to provide a wi der stance and more stabil ity .
Operation 17 MAN094 3 (07/12/20 1 1) 7. Use an abra sive whee l power saw to cut the male end of the shaft. Cut the same amount from bot h the splined s haft and the safe ty shield. Se e Figur e 4. Use a fi le to rem ove an y burr s from th e cut e nd.
18 Operation MAN09 43 (07/12/201 1) Without Quick Hitch Att achment: 10. Back tr actor lowe r 3-poi nt ar ms between lower mast plate s and a lign w ith lo wer 3- point hole.
Operation 19 MAN094 3 (07/12/20 1 1) Always s it in pow er un it seat w hen oper ating contr ols o r starting en gin e. Se cure ly fast en se at belt, place transmissio n in neutra l, engage brake, and ensu re all other co ntrols are d isengaged before st arting power unit engine .
20 Operation MAN09 43 (07/12/201 1) 1. Leave sta ndard fl ails loc ated b etween th e rows. 2. Remove ot hers and insta ll shorter flails to fol low ground c ontour . Be sure to m ount the s ame siz e flails o n opposit e side s of the tube. Me asure th e row spacin g and fla il posit ion ca refully to minimi ze ground c ontact.
Operation 21 MAN094 3 (07/12/20 1 1) STOPPING THE SHREDDER Befor e dism ountin g pow er unit or p erfor ming any service or maintenance, follow these steps: disengage power to equi pment, lower th.
22 Operation MAN09 43 (07/12/201 1) Figure 15 . Tr ans port Positi on 2. Set shre dder ba ck on all fou r wheels u sing 3-po int. Raise all shred der lift cyli nders to ma ximu m lift height. F lip tran spor t locks into tran spor t positio n (see Fi gure 16 ).
Operation 23 MAN094 3 (07/12/20 1 1) 3. Inspect the flail s and r otors for dama ge or entangled mater ial. Remove entangled mate rial. Repair or rep lace dam aged parts. 4. Inspect al l hydraulic hoses, lin es, coupl ers, and fittin gs. Tighten all l oose fittin gs.
24 Service & Maintenance MAN09 43 (07/12/201 1) SERVICE & MAINTENANCE Befor e dis mount ing pow er unit or p erfor ming any service or maintenance, follow these steps: disengage power to e.
Service & Maintenance 25 MAN094 3 (07/12/20 1 1) Figure 20 . PTO Driveli ne Lubri catio n Poin ts Figure 21 . Lubric ation Poin ts Daily or every 8 hours of operation 1. Lubricate PTO U-joints and o ver-runn ing c lutch. 2. Check ge arbox d aily or every 8 hour s of o peration .
26 Service & Maintenance MAN09 43 (07/12/201 1) Every 40 hours of operat ion - Figure 24 1. Lubricate r otor dri ve coupler s next to the coupler s on unders ide of unit and i nside of flai l tube (ac cess through wi ndows on back panel o f shredd er).
Service & Maintenance 27 MAN094 3 (07/12/20 1 1) LUBRICATION SERVICE RECORD NOTE: Se e page 2 4 through page 27 for details. C opy this page to c ontin ue serv ice recor d.
28 Service & Maintenance MAN09 43 (07/12/201 1) GEARBOX OIL LEAKAGE NOTICE ■ Major oil leakage from the gearbox s haft seal area is n ot a cceptable and c ould ca use the gear box to fail due to lack of lubrication and cooling. It is the operator ’ s res ponsibility to che ck the gear box oil level per the Lubrication Service T able.
Service & Maintenance 29 MAN094 3 (07/12/20 1 1) Figure 29 . Acceptable Oi l Leakag e Figure 30 . Dr ain Plug (Unde rside of Unit) 7. Re-install and tighte n drain p lug. 8. Dispose of use d oil in an appr oved co ntainer . 9. Add SAE 85W90 gear oil through t he dipsti ck cove r .
30 Service & Maintenance MAN09 43 (07/12/201 1) 7. Loose n mount ing bolts on one whee l assem bly . 8. Slide as semb ly alon g the fram e tube t o new pos itio n (see F igure 32). 9. T ighten mounti ng bolts to s pecifie d torqu e leve l. Figure 32 .
Service & Maintenance 31 MAN094 3 (07/12/20 1 1) Figure 34 . F ront Rubbe r Shield F laps 4. Replace da maged flap wi th new flap and secur e with cor rect hardw are. NOTE: Use onl y genuin e Woods parts when replacing flaps. SERVICING ROTORS (FLAIL T UBES) Do not handle knives with bare hands.
32 Service & Maintenance MAN09 43 (07/12/201 1) Figure 35 . Locking Collar Replacing Components 1. Place n ew stud bol ts into ge arbox us ing Loc tite ® No. 271 or equivalent. 2. Remount ge arbox. T he ge arbox oi l dipstick sho uld protrude o ut the top panel of th e shredder for checki ng and serv icin g.
Service & Maintenance 33 MAN094 3 (07/12/20 1 1) Figure 37 . S tub Sha ft A ssem bly Removing the Driveline 1. Shut off tract or and di senga ge PTO. 2. Disconn ect driv eline fr om PTO shaft. 3. Remove th e bolts a nd clamp that at taches the clutch t o the sh redder ’s input sha ft.
34 Service & Maintenance MAN09 43 (07/12/201 1) NOTES.
T roubleshooting 35 MAN094 3 (07/12/20 1 1) TROUB LESHOOTI NG The Woods Fl ail S hredder uses s winging f lails to pick up an d shred cro p resid ue left in the fie ld. It i s a sim ple an d reli- able syste m that req uire s minima l mainten ance. The fol lowing table l ists prob lems, c auses, and s olutio ns th at yo u may en count er .
36 Contour Flail Patterns MAN09 43 (07/12/201 1) WORKSH EET FOR CONT OUR FLAIL P A TTERNS.
Contour Flail Patterns 37 MAN094 3 (07/12/20 1 1) WORKSH EET FOR CONT OU R FLAIL P A TTERNS 24’.
38 Assembly MAN09 43 (07/12/201 1) ASSEMBLY DEALER SET-UP INSTR UCTIONS Do not allo w bystanders in the area w hen oper- ating, att aching, removing, assembl ing, or servic- ing equipment. Do not handle knives with bare hands. Careless or improper handling may r esult in ser ious injury .
Assem bly 39 MAN094 3 (07/12/20 1 1) 3. Attach cros smem ber to str ut upr ights. Tighten all mounting ha rdware at th is tim e per torque chart, Figure 41 . Figure 41 . Cr ossmemb er Installed 4. Pin piv ot tube s and cast er pivo ts to strut uprights as shown , Figure 42 .
40 Assembly MAN09 43 (07/12/201 1) ALL UNIT S 1. Install PTO driveline by slidin g the yoke with th e sli p clut ch over t he in put shaf t (F igur e 45).
Assem bly 41 MAN094 3 (07/12/20 1 1) SAFETY LIGHT INST ALLATION 1. Remo ve all comp onent s from sh ippin g carton. Make su re tha t all req uired hardwar e is inc luded . 2. Attach dual sa fety li ghts (Figu re 48) to s afety ligh t mounting b rackets ( 9) using cap scr ews (17) and lock nu ts (18).
42 Assembly MAN09 43 (07/12/201 1) END TOW HITCH IN STALLATION 1. Attach lower end tow hit ch mount (4) us ing carriage bolts (26) , and loc k nuts (25). 2. Attach tong ue locku p brack et (3) usin g car riage bolts (26), an d lockn uts (25). 3. Bolt hitc h (1) to tow hitc h moun t brackets (33) using c ap scre ws (27) and lock nuts (2 8).
Assem bly 43 MAN094 3 (07/12/20 1 1) Do not positi on jacks tands under wheels, ax les, or wheel sup ports. Compone nts can r otate and ca use shredde r to fall. 2. Consider the o verall sta bilit y of the bl ock ed unit. Just placin g jac kstands un derneath will not e nsure your safet y .
44 Assembly MAN09 43 (07/12/201 1) Figure 53 . Motor Assembl y Installed Assem bly H oses 1. Attach mal e quick cou pler (17 ) and adapter (16) to the end of hose (15 ). At tach tee (12) to th e opposite end of h ose. 2. Attach mal e quick cou pler (17 ) and adapter (16) to the e nd of seco nd hose (1 5).
Assem bly 45 MAN094 3 (07/12/20 1 1) Install Hose Clam p s 1. Place hose c lamps (3 6) aro und h oses ( 1 1) an d center h oses bet ween ce nter p late. 2. Mark cl amp holes in desi red loca tion on s hedder body and dril l two 1 1/ 32" ho les. 3.
46 Dealer Check Lists MAN09 43 (07/12/201 1) DEALER CH ECK LIST S PRE-DELIVER Y CHECK LIST (DEALER’S RESP ONSIBILITY) Inspect th e equipme nt thor oughly after assembl y to make sure t hat it is set u p proper ly before del iveri ng it to the cus tomer .
Part s 47 MAN094 3 (09/07/20 1 1) P AR TS INDEX FLAIL SHREDDER Center Drive FRAME ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 8 - 49 FLAIL TUB E ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48 Part s MAN09 43 (07/12/201 1) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY.
Part s 49 MAN094 3 (09/07/20 1 1) CENTER DRIVE FLAIL SHREDDER FRAME ASSEMBLY P ARTS LIST R E F P ART QTY DESCRIPTION 1 NSS 1 30’ Shredder Bo dy 2 ---------- - Flail tube asy , right & l eft (see.
50 Part s MAN09 43 (07/12/201 1) FLAIL TUBE ASSEMBLY REF LEFT PA R T # RIGHT PA R T # QTY DESCRIPTION 1 1029355L K 1 029354LK 1 3 0’ Flail t ube w/k nives 1 102935 5HD 1029354H D 1 30’ HD Cotton t.
Part s 51 MAN094 3 (09/07/20 1 1) STRUT AND CASTER ASSEMBLY REF PART NO QT Y DESCR IPTIO N 1 1029554 4 Caster Pivo t Asse mbl y 2 1030508 4 Caster As sembly 3 90509009 4 Dust Ca p 4 90006060 4 7/8 NF .
52 Part s MAN09 43 (07/12/201 1) END T OW AND SAFETY LIG HT ASSEMBLY.
Part s 53 MAN094 3 (09/07/20 1 1) END TOW ASSEMBLY AND SAFETY LIGHT P ART LIST WEA SL E R ® AU TOMATIC CLUTCH WEA SL E R ® 30K 3-POINT PT O SHAF T WITH AUTOMATIC CLUTCH R E F P ART Q T Y DESCRIPTION.
54 Part s MAN09 43 (07/12/201 1) CENTER DRIVE GEARBOX R E F P ART QTY DESCR IPTION A 1026555 - P TO Shaf t complete 1-3/4 20-s pline 30K 3-poi nt with auto matic clutc h 1 1 9837 1 Slide lock rep air ki t 1.75 ID 2 90317418 1 1-3/4 20-S plin e yoke 3 5 8765 2 U-Joint c ross & bea ring kit 5 5E 4 90317613 1 Y oke & shaf t, 1.
Part s 55 MAN094 3 (09/07/20 1 1) RUBBER BELTING R E F P ART QTY DESCRIPTION 1 101 2202 8 Rubbe r belting 2 102 2647 8 Belt bar 3 102 9560 2 Belt bar 4 101 9561 2 Rubbe r belting R E F P ART QTY D ESC.
56 Part s MAN09 43 (07/12/201 1) RUBBER FLAP HYDRAULIC HOSE ASSEMBLY R E F P ART QTY DESCRIPTION 1 50531089 3 0 Rubber flap (12") 2 1 022659 7 Flap b racket, ri ght 3 1 022660 7 Flap b racket, l .
Part s 57 MAN094 3 (09/07/20 1 1) CENTER CUTTER KIT (OPTIONAL) W ARNING HIGH-PRESSURE FLUID HAZARD T o prevent serious injury or death: 1. Relieve pressure on system before repairing, adjusting, or disconnecting. 2. Wear proper hand and eye protection when searching for leaks.
58 Part s MAN09 43 (07/12/201 1) CENTER CUTTER KIT PART S LIST CENTER DEFLECTOR (OPTIONAL) R E F P AR T QTY DESCRIPTION 1 1024671 1 Blade hub 2 1016161 1 Motor housing 3 1024674 1 Blade, .
Appendix 59 Bolt T orque & Siz e Charts (Rev . 3/28/2007 ) BOLT T ORQUE CHART Always tighten hardwar e to the se value s unl ess a di fferent torque valu e or ti ghtening procedur e is listed f or a spe cific applica tio n. Fasteners must al ways be rep laced with the s ame grad e as spec ified in the ma nual parts list.
60 Appendix Bolt T orque & Size Chart s (Rev . 3/ 28/2007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... .......... .......... ......
Index 61 MAN094 3 (07/12/20 1 1) INDEX A ASSEMBLY Dealer Set- Up Instr uctions 38 Optional E quipme nt Center Cut Kit Installation 42 Rubber Belting Installation 40 Rubber Flap Installation 40 Safety .
F-3079 (Rev . 2/14/201 1) W oods Equip ment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 te l 800 -399 -663 7 f ax www .W oodsEquipmen t.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 10/3/201 1) W ARRAN TY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers) W oods Eq uipment Co mpany ( “WOODS”) wa rrants thi s product to b e free fro.
W oods Equipme nt Com pa ny 2606 South Illi nois Ro ute 2 P ost Office Box 1 000 Oreg on, Illino is 61061 815-7 32-2141 te l 815-7 32-7580 f ax www .W oods Equipment.c om MAN0943 © 1994 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T ested.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woods Equipment S30CD è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woods Equipment S30CD - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woods Equipment S30CD imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woods Equipment S30CD ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woods Equipment S30CD, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woods Equipment S30CD.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woods Equipment S30CD. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woods Equipment S30CD insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
