Manuale d’uso / di manutenzione del prodotto BW126-3 del fabbricante Woods Equipment
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OP E R A TO R ' S M A NU A L BA TWING - ROT ARY CUTTER MAN0707 (Rev . 07/9/ 2010) ® BW180-3 BW180Q-3 BW126-3 BW126Q-3.
2 Introduction Gen’l (Rev . 3/5/2010 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 MAN 070 7 (5/ 30/ 200 8) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction MAN07 07 (5/30/2008) SPECIFICATIONS BW180- 3 / BW180Q -3 BW126- 3 / BW1 26Q-3 Cutting H eight ( V aries with tir e selectio n) . . . . . . . . . . . . . . . . . . . 1" - 15" 1" - 15" Cutting W idth . . . . . . . . . .
Safe ty 5 Safety V ideo Order Fo rm (8/2/2005) Free Mower Safety V ideo Fill out and return the o rder form and we will send you a FREE VHS or DVD video outlinin g Industrial and Agricu ltural Mower Safe ty Practices .
6 Sa fety Safety V ideo Order Form (Rev . 2/6/2006 ) Free Mower / Cutter Safety Video Order Form 3 (Select one) VHS Forma t - VHS01 052 Safe ty Vi deo DVD Format - DVD010 52 Safety V ideo Plea.
Safety 7 BW180_ SR (Rev . 12/10/20 07) INST ALLA TION Hydraulics must be connected as instructed in this manual. Do not substitute part s, modify , or connect in any other way . TRAINING Saf ety inst ructions are impo rt ant! R ead al l att achment and power unit manuals; follow all safety ru les and safety d ecal i nformat ion.
8 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued from previous page) Make sure driv eline guard tether chain s are att ached to the trac tor and equipme nt as shown in the p amphlet tha t accomp anies the dr iveline. Replace if damaged or broken.
Safety 9 BW180_ SR (Rev . 12/10/20 07) Do not opera te or trans port equipment while under the influence of al cohol or drugs. Operate only in daylight or good artificial light. Keep hands, feet, hair , and clothing away from equipment while engine is running.
10 Safety BW180_SR (Rev . 12/10/2007 ) (Safety R ules co ntinued from previous page) Keep all persons away from operator cont rol area while p erforming adju stments, service, or maintenance. Make cert ain al l move ment of equip ment co m- ponents has stop ped befo re appr oachin g for ser - vice.
Safe ty 11 MAN07 07 (5/30/2008 ) 4 - PN 18869 SHIELD MISSING DO NOT OPERA TE - PUT SHIELD ON 18869-B DANGER BE CAREFUL! Use a cl ean, da mp c loth to clea n saf ety de cals .
12 Safety MAN0707 (5/30/2008 ) 7 - PN 15503 F ALLING OFF CAN RESUL T IN BEING RUN OVER. T ractor must be equipped with ROPS (or ROPS CAB) and seat belt. Keep foldable ROPS systems in “locked up” position at all times. Buckle Up! Keep seat belt securely fastened.
Safety 13 MAN07 07 (5/30/2008 ) SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged! 12 - PN 1004991 TRANSPORT LOCK AND CYLINDER REQUIREMENTS 1004991 TRANSPORT LOCK W ARNING RAISED CUTTER CAN DROP AND CRUSH e rs must be e q ui pp ed with trans p ort lock .
14 Operation MAN0707 (5/30/2008 ) OPERATION The des igned and tested s afety of this ma chin e depends on i t bei ng ope rated wi thin the lim itations as explain ed in this manual . Be famili ar wit h and follow all safety rul es in the manual , on the cutter a nd on th e tractor .
Operation 15 MAN07 07 (5/30/2008 ) 3. Route th e hose through th e hose holde r at th e hitch and be sure the hose c an sl ide freel y in th e holder . Do not al low hos e sl ack to d rag o n the ground o r become caugh t on tr actor prot rusions . 4.
16 Operation MAN0707 (5/30/2008 ) Be sur e oper ator is famil iar with all contr ols and can stop trac tor and cutter quickly in an emergen cy . Th e operator should g ive com plete, u ndivided attenti on to operatin g tractor a nd cut ter .
Operation 17 MAN07 07 (5/30/2008 ) TRANSPORTING Power unit must be equippe d with ROPS or ROPS cab and seat belt. Keep seat belt securely fasten ed. Fall ing of f power unit can resu lt in dea th from being r un over or c rushed. Keep folda ble ROPS sy stem in “lock ed up” position at all times.
18 Operation MAN0707 (5/30/2008 ) STO R A GE Follow these ste ps when storing your cutte r: 1. Clean cutte r before s toring. Se e page 23 for cleanin g ins truct ions. S tore on level , solid groun d. 2. Disconn ect drivel ine an d secur e up off the g round.
Owner Service 19 MAN070 7 (5/30/20 08) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echanical skill s. If yo u need help, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
20 Owner Service MAN07 07 (5/30/2008) Figure 5 . Jackstand P lacemen t and Lu bricati on Poi nts LUBRICA TION Do not le t exces s grease coll ect on or around parts, particularl y when operatin g in s andy a reas. See Figu re 5 for lub ricatio n points and frequency or lubric ation based on nor mal operati ng condi tions.
Owner Service 21 MAN070 7 (5/30/20 08) Seasonal Lubrication In additi on to the daily r ecomm ended l ubrica tion, a more ex tensive applic ation i s recomm ended seaso n- ally . 1. Fill CV doub le yokes with 20 p umps of grease wit h the jo ints in a str aight line.
22 Owner Service MAN07 07 (5/30/2008) Blade Sharpening NOTICE ■ When sharpening blades, grind the same amount on each blade to maint ain balance. Replace bl ades in p airs . Unbalan ced blad es will cause ex cessive vib ration , which c an damag e gearbox bearings.
Owner Service 23 MAN070 7 (5/30/20 08) SHIE LDI NG REPAIR Full chain or rubber shielding must be inst alled when operating in populated areas or other areas where thrown o bject s could injure people or dam- age property .
24 T roubleshooting MAN07 07 (5/30/2008) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Does not cut Du ll blades S harpen blad es. Worn or bro ken blade s Replac e blade s. (R eplace i n pairs onl y .) Incorr ect PTO speed Set at r ated PTO speed.
Dealer Service 25 MAN070 7 (5/30/20 08) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
26 Dealer Service MAN07 07 (5/30/2008) V ertical S haft Seal Replaceme nt (Figu re 13) 1. Disconn ect and r emove the rear driveli ne from th e gearbox . 2. Remove v ent plug (24) a nd si phon g ear lub e from housing throug h this op ening. 3. Remove c rossbar (see page 30).
Dealer Service 27 MAN070 7 (5/30/20 08) corre ct diameter . Be sure not to damage the seal lip. 8. Press i n hous ing so th at sea l is r ecess ed. P ress protecti ve seal (8) unt il se ated flu sh wit h housing . V erify that th e sea l (8) is sea ted correc tly .
28 Dealer Service MAN07 07 (5/30/2008) SPLITTER GEARBOX REP AIR (Figure 14) Removal from Cutter 1. Disconn ect and re move a ll drivel ines from gearbox . 2. Remove th e four c ap screw and loc k washers that secu re gear box to cu tter , and remov e gearb ox.
Dealer Service 29 MAN070 7 (5/30/20 08) Check G e arbox 1. Place top co ver (21) on housi ng and secur e into position usin g six cap screws (20). 2. Check ge arbox f or le aks by : plugg ing all holes except o ne, appl ying 4 psi of co mpress ed ai r , and immers ing gearbo x in water .
30 Dealer Service MAN07 07 (5/30/2008) CROSSBAR REM OV AL 1. It is neces sary to gain ac cess to bottom side of cutter for cross bar remova l. See Bl ocki ng Metho d pag e 19 . NOTE: Y ou wil l need to us e eith er the pul ler sc rew (Ite m 6, Figure 16 ) or a small hy draulic ja ck to remove the cr ossbar .
Dealer Service 31 MAN070 7 (5/30/20 08) CROSSBAR INST ALLATION 1. Usi ng em ery clot h (220 o r fi ner) , remove sur f ace rust, Loct ite ® and foreign materi al from hub , splined gea rbox ve rtic al shaft, a nd cros sbar assembl y . 2. Slide c rossb ar ass embly (10) onto s pline d shaft.
32 Dealer Service MAN07 07 (5/30/2008) 4. Place u niver sal cr oss in vis e as s hown i n Figur e 22 and tap on yo ke to re move cup. Rep eat S tep 3 for final r emov al. Dr ive r emain ing cup out with a dri ft and hamme r . Figure 22 U-Joint Assembly 1.
Assem bly 33 MAN070 7 (5/30/20 08) ASSEMBLY INSTRUCTIONS DEALER SET - UP INSTRUCTIONS Assemb ly of this c utter is th e resp onsibil ity of th e WOODS dealer . It shoul d be delive red to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal cutti ng co nditions .
34 Assembly MAN07 07 (5/30/2008) Inst all Height Adjustment Cylinder Refer to Figur e 25. 1. Attach base end of c ylinder ( 5) to the spri ng arm (3) using clevi s pin (1 8) and two cotter pi ns (66) . 2. Extend cyli nder r od a nd pl ace t ranspor t lock bracke t (7) ov er cylin der rod clev is.
Assem bly 35 MAN070 7 (5/30/20 08) Inst all Wheel and Hub 1. Insert w heel hub i nto ou tside of wheel yoke a rm (1) and align holes . 2. Secu re into positi on usin g cap screw (54) and flanged l ock nut ( 55). 3. Att ach whee l to hu b using fi ve lug nut s.
36 Assembly MAN07 07 (5/30/2008) Inst all 3-Joint Drive (540 RP M Only) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the dri veline and th e tag wired to th e input shaft of gear box. Ensu re the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r .
Assem bly 37 MAN070 7 (5/30/20 08) Inst all CV Drive (Optional) Before i nstalling c utter inpu t drivel ine to g earbo x, check the tag wir ed to the drive line and the tag wired to the input shaft of gear box. E nsure the tag rpm speeds match the r pm spee d deca l on fr ont of cutte r .
38 Assembly MAN07 07 (5/30/2008) 2. Slide spac er (17) and lock- up bar ( 19) over cl evis pin (22 ) on bac k side of cy linder lug & s ecure with washer (27 ) and cotter pi ns (66). 3. Attach base en d of wing cyl inder (4) to cylind er links ( 23 & 24) usin g clevis pin (18) and cotter pins (66).
Assem bly 39 MAN070 7 (5/30/20 08) Inst all Wing Wheel Y oke Adjustment Link Use a suitable lif tin g device of suf ficient capac- ity . Use adequate personnel to handle heavy com- ponent s. 1. With a lifting de vice raise right wing and lo ck in th e up positi on usin g the wing loc k-up bar .
40 Assembly MAN07 07 (5/30/2008) Inst all Chain or Belt Shielding Full chain shielding must be installed when operating in popul ated areas or other areas where thrown obj ects could inju re peop le or dama ge property .
Assem bly 41 MAN070 7 (5/30/20 08) Figure 37 . Chain S hield ing Installa tion - Right Wi ng Show n 6-Li nk 4-Link 5. Front wing chai n plate, i nner 6. Front wing chai n plat e, middle 7. Front wing chai n plate, ou ter 8. Rear wing chain plate 16. 5 /16 Chai n - 6-link 18.
42 Assembly MAN07 07 (5/30/2008) Figure 38 . Belt S hield ing Ins tallation - Center Sectio n Figure 39 . Belt S hield ing Installat ion - Right W ing 1. Front center belt shi eld plate 2. Front r ight be lt s hield pl ate 3. Fron t left belt shi eld plate 7.
Assem bly 43 MAN070 7 (5/30/20 08) Fig ure 40 . Counte rweight In stallation BW126 and BW 126L Counterweight Inst allation ■ The offse t model is unst able without adequate counterweight. Use counterweight box loaded with 750 lbs. of s teel. Use a suitable lif tin g device of suf ficient capac- ity .
44 Assembly MAN07 07 (5/30/2008) 2. Place brac e (2) inside the front corner of the weigh t box (1) and secure with t wo cap screw s (28), tw o flat wash ers (30) , and two lo ck nut s (29). 3. Align m ountin g plate (4) wi th slots of rear o f weigh t box.
Dealer Check List s 45 MAN0707 (5/30/2008 ) DEALER CH ECK LIST S PRE- DELIV ERY CH ECK LIS T (DEALER’S RESPON SIBILITY) Inspect t he equipme nt thor oughly aft er asse mbly to ensure it is set up pro perly before deli vering it to the cust omer . The foll owing che ck lis ts are a r eminder of poin ts to insp ect.
46 Notes MAN07 07 (5/30/2008) NOTES.
Part s 47 MAN070 7 (5/30/20 08) P ARTS INDEX BA TWING ® Rot ary Cu tter BW180-3, B W180Q-3 BW126-3, B W126Q-3 MAIN FR AME A SSEMBL Y (FRONT SECTI ON) ....... .................... ............ ............. .. 48 -49 (REAR SECTIO N) .... .............
48 Part s MAN07 07 (5/30/20 08) MAIN FRAME ASSEMBLY (FRONT SECTION) (Rev . 01/12/201 0).
Part s 49 MAN070 7 (5/30/20 08) MAIN FRAME ASSEMB LY (FRONT SECTION) R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k i t, CCW 2 ----- 1 Gearbo x ( see p age 56 ) 3 10049 33 1 Dri veline c omplete, 1340, 1.
50 Part s MAN07 07 (5/30/20 08) MAIN FRAME ASSEMBL Y (REAR SECTION).
Part s 51 MAN070 7 (5/30/20 08) MAIN FRAME ASSEMBLY (REAR SECTION) R E F P ART QTY DESCRIPTION 1 10274 70 1 Cente r wheel yoke 2 57050 1 Acce ss hole cove r 3 10273 05 1 S pring arm 4 19710 1 Comp ression s pring 3.
52 Part s MAN07 07 (5/30/20 08) WING ASSEMBLY (Rev . 10/19/ 2009).
Part s 53 MAN070 7 (5/30/20 08) WING ASSEMBLY R E F P ART QTY DESCRIPTION 1 19160KT 1 Blade k i t, CCW (Rig ht wing) - or - 1 19161KT 1 Blade k i t, CW (Le ft wi ng) 2 ----- 1 Gearbo x ( see p age 56 ) 3 1 004934 1 Drive line complete 1340, 47.6 x 68.
54 Part s MAN07 07 (5/30/20 08) SPLI TTER GEARBOX ASSEMBLY.
Part s 55 MAN070 7 (5/30/20 08) SPLITTER GEARBOX ASSEMBLY R E F PART QTY DESCRIPTION A 1003687 1 Comp lete spli tter gearbox, 540 r pm B 1003688 1 Comp lete spli tter gearbox, 1000 rpm 1 10053 08 2 Sh.
56 Part s MAN07 07 (5/30/20 08) WING & CENTER GEARBOX ASSEMB LY.
Part s 57 MAN070 7 (5/30/20 08) WING & CENTER GEARBOX ASSEMB LY 540 RPM 1000 RPM REF QTY Lef t Wing Ce nter Right Wing Left Wing Cen ter Right Wing DESCRIPTION A 1 1003682 1003682 100368 3 1003685.
58 Part s MAN07 07 (5/30/20 08) CENTER DECK DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004933 1 Complete ce nter drive as sembly 1 1004961 1 Y oke, 1-3/ 4, 20 spl ine 2 1 10 2 Cross & bearing k .
Part s 59 MAN070 7 (5/30/20 08) BW180 & BW 126 FRONT DR IVE AS SEMBLY - EQUAL ANG LE R E F PART QTY DESCRIPTION A 57282 1 Complete 54 0 rpm (6-spli ne) 1 40563 1 Y oke 1-3/ 8, 6-spline (540 rpm) 2 40566 2 Cross & beari ng 3 40751 2 Inboard yok e 4 40753 1 Outer pr ofile 5 40765 2 S pring pin 10 x 90 6 57299 1 Y oke 1-1/2, 23-spli ne I.
60 Part s MAN07 07 (5/30/20 08) BW180 & BW126 REAR DRIVE ASSEMBLY - EQUAL ANGLE R E F PART QTY DESCRIPTION A 1004932 1 Complete rea r drive assemb ly 1 1004957 1 Y oke, 1-3/ 4, 20 spl ine 2 40566 .
Part s 61 MAN070 7 (5/30/20 08) 540 RPM & 1000 RPM FRONT CV DRIVE R E F P ART QTY DESCRIPTION A 1 021 1 03 1 C ompl ete CV dri ve ( 540 RPM ) A 1 021 1 04 1 C ompl ete CV dri ve ( 1000 RPM ) 1 1985 1 1 Slide lock repair ki t 2 5 8774 1 Y oke QD C V 1.
62 Part s MAN07 07 (5/30/20 08) WING DRIVE ASSEMBLY R E F PART QTY DESCRIPTION A 1004934 Complete w ing dr ive asse mbly 1 1004963 1 Y oke 1-3/ 4, 20 S pline 2 1 10 2 Cross & bearing k it 3 40764 .
Part s 63 MAN070 7 (5/30/20 08) 5-BOLT WHEEL & TIRE ASSEMBLY REF PART Q T Y DESCRIPTION 1 1017050 1 Heavy hub a ssembly (incl ude s item s 1 th ro ugh 15 ) 2 1017034 1 Heavy wheel hub with cup s (.
64 Part s MAN07 07 (5/30/20 08) BW180 / BW180Q RUBB ER SHIELDING - CENTER SECTION (FRONT & REAR) (ST ANDARD ON BW18 0-3 MODELS) R E F P ART QTY DESCRIPTION 1 1 017057 1 Front center belt shield pla te 2 10285 88 1 Front right belt shiel d plate 3 10285 89 1 Front lef t belt shield pl ate 7 10285 06 2 Bent link .
Part s 65 MAN070 7 (5/30/20 08) BW180 / BW180Q RUBBER SHIELD ING - WING (FRONT & REAR) (ST A NDARD ON BW180-3 MODELS) R E F P ART QTY DESCRIPTION 4 102859 0 1 Front righ t wing be lt shiel d plate.
66 Part s MAN07 07 (5/30/20 08) CHAIN SHIELDING - CENTER SECTION (FRONT & REAR) (SINGLE ROW STANDARD ON BW126 MODELS) (SINGLE ROW OPTIONAL ON BW180 MODELS) (DOUBLE ROW OPTIONAL ON BW126 A ND BW180.
Part s 67 MAN070 7 (5/30/20 08) CHAIN SHIELDING - WING (FRONT & REAR) (SINGLE ROW STANDARD ON BW126 MODELS) (SINGLE ROW OPTIONAL ON BW180 MODELS) (DOUBLE ROW OPTIONAL ON BW126 AN D BW180 MODE LS S.
68 Part s MAN07 07 (5/30/20 08) HYDRAULIC CYLINDERS Wing 3 x 10 Center 3.5 x 8 R E F PART PART QTY DESC RIPTION 2 19810 23540 1 Seal repair kit (includes 2A thru 2G) -or- 2 19810HD -------- 1 Seal rep.
Part s 69 MAN070 7 (5/30/20 08) HYDRAULIC CYLINDER ST ROKE CONTROL KIT CROSSBAR PULLER (OPTIONAL) R E F PART QTY DESCRIPTION 1 24098 1 S troke contro l set for 1- 1/4" cylinder rod (con tains ite.
70 Part s MAN07 07 (5/30/20 08) BW126 / BW126Q WEIGHT BOX ASSEMBLY (OPTIONAL) R E F P ART QTY DESCRIPTION 1 1027345 1 Weight box 750 lbs 2 1 028584 1 Brace 3 1010985 1 Skid shoe 4 1 028566 1 Mounti ng plate 6 1003559 1 1.
Part s 71 MAN070 7 (5/30/20 08) WINCH KIT (OPTIONAL) R E F PART QTY DESCRIPTION A 1019456 - Winch ki t, compl ete 1 52478 4 Idler brac ket 2 6696 2 Chain idle r casting 3 409 2 Clevis pin, 1/2 x 2 4 2.
72 Appendix Bolt T orque & Size Chart s (Rev . 3/28/2007) BOLT T ORQUE CHART Always tighten har dware to these values unles s a different tor que value or ti ghtening p roce dure is li sted for a sp ecific applica tio n. F ast eners must al wa y s be re placed wi th the s ame grade as spec ified in t he manual par ts lis t.
Appendix 73 Bolt T orque & Siz e Chart s (Rev . 3/28/2 007) BOLT SIZE CHART NOTE: Chart s hows b olt thr ead s izes an d corr espond ing he ad (wren ch) sizes f or standa rd SA E and metric bolts. ABBREVIATIONS AG ..... ............. .......... ..
74 Index MAN0707 (5/30/2008 ) INDEX A ADJUSTMENTS Cutting Hei ght 15 Slip C lutc h 22 ASSEMBLY Dealer Set- Up Instr uctions 33 Fill Gearboxe s 33 D DEALER CHECK LI ST Check List s Deliv ery (Dealer’.
F-3079 (Rev . 3/31/2010) W oods Equipment Company 260 6 South Illinois Route 2 Post Office Box 1000 Oregon, Illi nois 61061 USA 800-319-663 7 tel 800 -399-66 3 7 f ax www .W oodsEquipm ent.com W ARRANTY All Models Except Mow ’ n Machine TM Zero-T urn Mo wers Plea se En ter In fo rma tion B elow an d Save for F utu re R efer ence .
F-8494 (Rev . 6/23/2005) ©2008 Woods Equipment Company . All rights reserved. WOODS and the Woods logo are trademarks of W oods Equipment Company . All oth er trademarks, trade names , or service mark s not owned by Woods Equipm ent Company that appear in this manual are the propert y of t heir respect ive companies or mark holders.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woods Equipment BW126-3 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woods Equipment BW126-3 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woods Equipment BW126-3 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woods Equipment BW126-3 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woods Equipment BW126-3, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woods Equipment BW126-3.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woods Equipment BW126-3. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woods Equipment BW126-3 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
