Manuale d’uso / di manutenzione del prodotto 1050 del fabbricante Woods Equipment
Vai alla pagina of 60
OP E R A TO R ' S M A NU A L BAC KHOE 51861 Rev . 7/7/2006 T ested. Proven. Un beat able. 1050.
2 Introduction Gen’l (Rev . 6/6/2005 ) T O THE DEALER: Assemb ly and prop er installati on of this product is the respons ibil ity of the Woods ® dea ler .
Introduction 3 51861 (R ev . 6/16/2006) T ABLE OF CONTENT S INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICA TIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Introduction 51861 (R ev . 6/16/2006) BH1050 SPECIFICATIONS Reach Below Grad e (S tanda rd Bucket ) Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127" ( 3225.8 m m) With T wo F oot Fl at Bottom Trench* .
Introduction 5 51861 (R ev . 6/16/2006) BH1050 SPECIFICATIONS.
6 Introduction 51861 (R ev . 6/16/2006) GENERAL INFORMATION The pur pose of thi s manu al is to as sist in settin g up, operatin g and m aintaining y our bac khoe. Rea d it c are- fully . It fu rnis hes in forma tion a nd in stru ctions that will help you achieve years of depe ndable perform ance.
Safety 7 BH1050_ SR (Rev . 1/30/2004) INST ALLA TION Hydraulic s must be co nnected as instruct ed in this manual. Do not substitute part s , modify , or connect in any other way . After connectin g hoses, check t hat all control lever posit ions funct ion as instruct ed in the Opera- tor's Manual.
8 Safety BH1050_ SR (Rev . 1/30/2004 ) Only mount this backhoe on 50 hp or greater , Categ ory 2 o r 3 tract ors wit h 2000 l b. lif t cap acity and with OEM high -strength top link pin of at least 1” diameter or approved top link bracket s and pins.
Safety 9 BH1050_ SR (Rev . 1/30/2004) being tra pped should t he boom swing control be acciden tally activated. Do not exc eed these PTO spee ds: • 540 rpm o n 6-too th spline PTO • 1000 r pm on 21- tooth s pline PTO. Always dump sp oil at least two feet away fro m opening.
10 Safety 51861 (R ev . 6/16/2006 ) LOCK 33437-E 4 - 3343 7 1 - 34994 5 - SERIAL NUM BER PLATE MODEL NO. SE R IAL NO. W oods Equipment Company Oregon, Illinois, U.
Safety 11 51861 (R ev . 6/16/2006) 2 - 34296 3 - 342 44 SAFETY & INSTRUCTIONAL DECALS A TTENTION! BECOME ALERT! YOUR SAFETY IS INVOL VED! Replace Immediatel y If Damaged!.
12 Operation 51861 (R ev . 6/16/2006) OPERATION The opera tor is r espons ible for the safe operatio n of the backh oe. Th e operator must be proper ly trai ned. Operators should be fam iliar w ith the bac khoe, th e tractor , a nd all safe ty pra ctices b efore starting op era- tion.
Operation 13 51861 (R ev . 6/16/2006) Fig ure 3 . Backho e Swin g Are a. POSITION THE MACHINE Before op erating i n an unfam iliar area , walk arou nd the full len gth of th e propos ed si te and check f or hi dden holes, drop -off or obstacles th at could c ause an ac ci- dent.
14 Operation 51861 (R ev . 6/16/2006) Figure 4 . Operato r ’s Control s (T ypical View) After becom ing fa milia r with th e bac khoe o peration , practice c oordina ted use of the co ntrols in a s afe ope n area at re duced engi ne spee d. Gradua lly inc rease engine s peed as the te chnique i s master ed.
Operation 15 51861 (R ev . 6/16/2006) Figure 6 . Fill Buck et DUMP AND RETURN CYCLE Keep the swin g-dum p-retur n cycle as b rief as possi ble. Keep d ipper mo ving outward an d start boom sw ing as soon as the buc ket cl ears the excav ation. Continu e extendin g dipper and, as you ap proach the spoil pile , start to dump buc ket.
16 Operation 51861 (R ev . 6/16/2006) from being r un over or cr ushed. Keep folda ble ROPS sy stem in “lock ed up” position at all times. Never leave equipment unatt ended with engine running or with buc ket in raised pos ition.
Operation 17 51861 (R ev . 6/16/2006) ● Inspect machine and repl ace w orn or damaged par ts. ● Replace a ny sa fety deca ls tha t are missing or not readabl e. Periodically or Before Extended S torage ● Clean la rge debri s such as cl umps of dirt, grass, crop r esidue, e tc.
18 Owner Service 51861 (R ev . 6/16/200 6) OWNER SER VICE The info rmation in t his s ection i s written for oper ators who po ssess basic m echan ical ski lls. If you n eed he lp, your dea ler h as train ed ser vice te chni cians av aila ble. For your protec tion, read and follow the safety informa- tion in th is ma nual.
Owner Service 19 51861 (R ev . 6/16/2006) Figure 12 . T ooth Re placeme nt HYDRAULIC HOSES AND FITTINGS Hydraulic hoses ar e severel y worke d on a back hoe.
20 Owner Service 51861 (R ev . 6/16/200 6) TROUB LESHOOTI NG PROBLEM POSSIBLE CAUSE SOLUTION Noisy p ump caus ed by cavitation Oil too heavy Change to p roper v iscos ity . Oil filter plugged Replace filter . Suct ion line plugge d or to o sma ll Clean line a nd check for si ze.
Dealer Service 21 51861 (Rev . 6/16/2006) DEALER SER VICE The info rmation in thi s se ction is written for de aler ser - vice per sonnel. T he repair desc ribe d here requ ires special skil ls and tools.
22 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Assembly Lubrica te O-ri ngs and seals with cl ean h ydrauli c fluid . Install back -up wash er (3 E) on rod g uide (5) , then install O-r ing (3F) in ex terior O-ring groove of ro d guide. In stall r od seal (3D ) into inner groov e of r od guide with open p ortion of V -gro ove towar d piston.
Dealer Service 23 51861 (Rev . 6/16/2006) system . The back hoe pump will separat e or crack i f system pressu re ex ceeds th e maxi mum. Relief val ve adjus tment requ ires a tes t bench an d accura te gaug es.
24 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Figure 17 . Hydraul ic V alve R epair.
Dealer Service 25 51861 (Rev . 6/16/2006) SWIN G CYLI NDER CUSHION OIL FLOW (FIGURE 18 & FIGURE 19) Swing Cylinder Operational Theory Our swing c ylin ders are des igne d to cushio n and soften swing action. Cross se ction s are shown in Figure 19 to giv e you a view of the internal workings of the cyli nder .
26 Dealer Se rvice 51861 (R ev . 6/16/2006 ) Figu re 18 . Swin g Cylinde r Oil Flow - E nergy Figure 19 . Sw ing Cy linde r Oi l Flow - Pr ince.
Assembly 27 51861 (Rev . 6/16/2006) ASSEMBLY DEALER SE T-UP INSTRUCTION Backho e ass embly is the r espon sibili ty of the WOO DS dealer . The backh oe shou ld be delive red to the own er complete ly a ssemble d, lub ricated and adjus ted fo r nor- mal oper ating con ditio ns.
28 Assembly 51861 (R ev . 6/16/2006 ) Figure 20 . Dipp erstic k & B ucke t Asse mbly Plumbing Inst allation Keep hands and body away from pres surized lines. Use paper or cardboard, not hands or other body p a rt s to check for leaks. Wear safety goggles.
Assembly 29 51861 (Rev . 6/16/2006) Figure 21 . Pump Installation Apply teflon tape to hose nip ple (7) thre ads a nd i nstall one in to rese rvoir suct ion s creen fi lter and on e into 90° elbow (9). IMPORT ANT ■ Fittings with O-rings must be inst alled properly .
30 Assembly 51861 (R ev . 6/16/2006 ) Contamination will short en the life of hydra ulic system componen ts. Change o il and filter a fter first 20 ho urs o f operatio n and th en every 2 00 hour s of oper ation . ENGAGE P TO AND RUN A T IDL E FOR 5 MINUTES, THEN CHEC K OIL LEVEL.
Assembly 31 51861 (Rev . 6/16/2006) Saf- T -Lo k ® Insta llation Insert h itch pin (4) thr ough rear hole s as shown i n Fi g- ure 23 and place dia gonal ba rs (3) on hitch pins. Install slotted h ex nut (18) and snug up b it do n ot tighten a t this tim e.
32 Assembly 51861 (R ev . 6/16/2006 ) Figure 25 . T op Link and Sa f-T -Lok Hitch Ins tallation IMPORT ANT ■ There may be more than one hole provided in tractor top link attachment b racket; s elect the hole that most even ly distrib utes the load between top link bracket and it s mounting bolt s.
Assembly 33 51861 (Rev . 6/16/2006) Make sur e you meet min imum cl earance distances between ROPS o r tractor cab. Req uired head clear- ance mus t take prior ity .
34 Dealer Check List s 51861 (R ev . 6/16/2006 ) DEA LER CHECK LIST S PRE- DELIV ERY CHECK LIST Dealer ’s Responsibility Inspect the ba ckhoe ( and sub -frame when ap plicabl e) thor oughly aft er a ssem bly t o be c ertai n it i s set up properly before del ivering it to the custome r .
Part s 35 51861 (R ev . 6/16/2006) P ARTS INDEX BH1050 MAIN FRAME ASSE MBLY ............. ............. ............. ............. ............. ............. ............. ...... 36 BUCKET & DI PPERST ICK ASSE MBL Y ............. ............. .
36 Part s 51861 (R ev . 6/16/2006 ) BH1050 M AIN FRAME ASSEMBLY.
Part s 37 51861 (R ev . 6/16/2006) BH1050 M AIN FRAME ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34060 1 Main fram e (includ es item 6 3) 2 34041 1 Swing fram e (inclu des item 64) 3 34344 1 Con.
38 Part s 51861 (R ev . 6/16/2006 ) BH1050 DIPPERSTICK & BUCKET ASSEMBLY.
Part s 39 51861 (R ev . 6/16/2006) BH1050 DIPPERSTICK & BU CKET ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 3401 1 1 Dipperstick (inc ludes it ems 2, 3, and 31) 2 34014 2 1-1/4 x 1-1 /2 x 1-1.
40 Part s 51861 (R ev . 6/16/2006 ) BH1050 BOOM ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34216 2 3 x 27 H ydraul ic cyli nder ass embly (see p age 52) 2 34343 1 Boom 3 34172 2 1-1/8 x 10 -3/4 .
Part s 41 51861 (R ev . 6/16/2006) V ALVE CONTROLS & HARDWARE HARDW ARE R E F P ART QTY DESCRIPTION 1 34179 1 Consol e valve ( s ee pa ge 42) 2 34141 1 Lef t handle a s sembly 3 34140 1 Right ha ndle assembl y 4 34144 2 Linka ge pivot assem bly 5 34149 2 2.
42 Part s 51861 (R ev . 6/16/2006 ) BH1050 CONSOLE V ALVE ASSEM BLY.
Part s 43 51861 (R ev . 6/16/2006) BH1050 CONSOLE V ALVE ASSEM BLY R E F P ART QTY DESCRIPTION 1 34179 1 Consol e valve 2 34368 1 Relief v alve as sembly , 2100 ps i 3 33339 6 Check val ve assembly 4 .
44 Part s 51861 (R ev . 6/16/2006 ) BH1050 HOSES & FITTINGS.
Part s 45 51861 (R ev . 6/16/2006) BH1050 HOSES & FITTINGS R E F P ART QTY DESCRIPTION 1 34234 1 3/8 NP T x 1/2 N P T Nipple 2 34180 1 Restric tor valve 3 10802 * 1 3/8 x 1 /2 Pipe red ucer bushin.
46 Part s 51861 (R ev . 6/16/2006 ) BH1050 PUMP ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34231 1 540 RPM Gear pump as sembly (see page 47 ) -or- 1A 62437 1 1000 RPM Gear pump ass embly (see p .
Part s 47 51861 (R ev . 6/16/2006) BH1050 540 RPM HYDRAULIC PUMP R E F P ART QTY DESCRIPTION 1 ----- † 1 Front seal 2 NSS 1 Retaining ring 3 ----- † 1 Rear seal 4 NSS 1 Mounting fla nge 5 ----- .
48 Part s 51861 (R ev . 6/16/2006 ) BH1050 10 00 RPM HYDRAULIC PU MP R E F P ART QTY DESCRIPTION 1 NSS 1 Back plat e assembly 2 ----- † 2 O-Ring 3 ----- † 1 Thrust plate 4 NSS 1 Body 5 NSS 2 Dowel.
Part s 49 51861 (R ev . 6/16/2006) BH1050 SWING CYLINDER R E F P ART QTY DESCRIPT ION - 34219 1 Complet e cylind er assem bly 1 34273 1 Piston rod 2 1972 * 1 1/4-28 T apered thre aded fitti ng 3 58822 1 Seal kit (item s 3A -3I) 3A ----- † 1 O-Ring .
50 Part s 51861 (R ev . 6/16/2006 ) BH1050 ST ABILIZER CYLINDER REF “E” PART “P” PART QTY DESCRIPTION 1 34218 34218 1 2-1/2 x 15 H ydraulic cylind er assem bly 2 1972 * 1972 * 2 1/4 - 28 T ape.
Part s 51 51861 (R ev . 6/16/2006) BH1050 BUCKET CYLINDER R E F P ART QTY DESCRIPT ION 1 34217 1 2-1/2 x 28 Hydraulic cy linde r asy 2 1972 * 2 1/4 - 28 T apered thread gre ase fitting 3 34266 1 Seal .
52 Part s 51861 (R ev . 6/16/2006 ) BH1050 BOOM & DIPPERSTICK CYLINDER R E F P ART QTY DESCRIPTION 1 34216 1 3 x 27 Hydraul ic cyli nder ass embly 2 34259 1 Collar 3 34260 1 Seal kit (c ontai ns items 3A-3H) 3A ----- † 1 Wear ring 3B ----- † 1 O-Ring, 2-9/16 ID x 2-3/4 OD 3C ----- † 1 Piston ring 3D ----- † 1 O -Ring, 2-3 /4 ID x 3.
Part s 53 51861 (R ev . 6/16/2006) BH1050 S AF-T -LOK ® ASSEMBLY HARDW ARE R E F P ART QTY DESCRIPTION 1 34129 1 Double link assemb ly 2 34131 1 Link assem bly 3 34993 2 Saf-T -Bar asse mbly , only f.
54 Part s 51861 (R ev . 6/16/2006 ) BH1050 ST A BILIZER P AD KIT (OPTIONA L) R E F P ART QTY DESCRIPTION 1 34107 2 St abilizer p ad asse mbly (st andard) 2 34093 2 Rubber s treet p ad (optional) 3 341.
Appendix 55 Bolt T orque & Size Chart s (Rev . 10/10/2005) BOLT T ORQUE C HART Always tighten har dware to the se values unles s a di ff erent t orque value or tighteni ng pro cedure i s list ed for a specifi c applica tio n. F ast eners mus t alwa ys be re place d with the s ame grade as spec ified in the manual par ts lis t.
56 Appendix Bolt T orque & Size Cha rts (R ev . 10/10/2005 ) BOLT SIZE CHART NOT E: Cha r t s hows bolt thre ad si zes and corr espondin g head (wrench ) sizes for standard S AE a nd metr ic bol ts. ABBREVIATIONS A G ............ .................
Index 57 MAN0507 (3/20/200 6 ) INDEX ASSEMBLY Dealer Set-Up Instr uctions 27 CHECK LISTS Delivery Check Li st (Deal er’s Res ponsibi lity) 34 Pre-De livery Check L ist (Deal er’s Re spons ibility .
F-3079 (Rev . 5/2/2006) Wo od s Eq u ip me n t Company 260 6 South Illinois Ro ute 2 Post Offi ce B ox 10 00 Oregon, Illinois 61061 8 00-319-663 7 tel 800-3 99-6 63 7 fax www .
F-8494 (Rev . 6/23/2005) W ARRANTY (Replacement Parts F or All Models Except Mo w’ n Machine TM Zero-T urn Mowers and W oods Boundary TM Utility V ehicles) W oods Equipm ent Company ( “WOODS”) w.
W oods Equipment C omp a ny 2 606 South Il linois Route 2 P ost Office Bo x 1000 O regon, Illinois 61061 8 15-732-214 1 tel 8 15-732-758 0 f ax w ww .W oodsEquipmen t.com 51861 © 1995 Woods Equipment Company . All rights reserved. WOODS, the Woods logo, and "T ested.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Woods Equipment 1050 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Woods Equipment 1050 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Woods Equipment 1050 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Woods Equipment 1050 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Woods Equipment 1050, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Woods Equipment 1050.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Woods Equipment 1050. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Woods Equipment 1050 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.