Manuale d’uso / di manutenzione del prodotto gr-10 del fabbricante Volkswagen
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z Engine, removing and installing z Assembly mountings z Engine and gearbox mountings, aligning z Installation notes z Removal notes z Securing engine to assembly stand z Tightening torques z Vehicles with air conditi oner, additional informati on and removal instructions Volkswagen New Beetle 1.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Technical data (Page 10-1) Special tools and equipment VW 313 Support clamp VW 540 Engine an d gearbox support 2024 A Lifting tackle 3180 Retainer (for engine code AGU) V.A.G 1202 A Workshop crane V.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-2) V.A.G 1331 Torque wrench (5-50 Nm) V.A.G 1332 Torque wrench (40-200 Nm) V.A.G 1383 A Engi ne/gearbox jack V.A.G 1921 Spring - type clip pliers T10012 Engine bracket V.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-3) Removal notes - First check whether a coded radio is fitted. If this is the case obtain the anti - theft coding. The engine is removed downward together with the gearbox.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-4) - Fasten reservoir to lock carrier.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-5) - Loosen and remove intake hose (between charge air c ooler and throttle valve control unit) at throttle valve control unit.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-6) - Disconnect fuel injectors harness connector and unclip bracket rail from fuel distributor. - Unscrew Ground wire between igniti on coil - 1 - and - 2 - .
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-7) Notes: Clutch pedal must not be depressed.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-8) - Remove inter - connecting, coolant, vacuum and intake hoses on engine. - Remove secondary air pump motor and bracket. - Disconnect all electric wire s from gearbox, alternator and starter and move clear.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-9) Continued for all vehicles - Remove protective cover for right - hand inner constant ve locity joint from engine. - Remove right - hand drive shaft and disconnect left - ha nd drive shaft at gearbox.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-10) Continued for all vehicles - Fit engine bracket T 10012 onto cylinder bl ock with a securing nut and M10 X 25/ 8.8 bolt and tighten to approx.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-11) - Unbolt gearbox side of asse mbly mounting from gearbox ca rrier at top - arrows - . - Carefully lower en gine with gearbox. - When doing this guide th e power assisted st eering pressure pipe past the gearbox.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-12) Securing engine to assembly stand When working on the engi ne, it should be se cured to the assembly stand support clamp VW 313 using the engine and gearbox bra cket VW 540.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-13) Vehicles with au tomatic gearbox - Secure torque converter agai nst "falling out" after s eparating engine from gearbox.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-14) - Secure engine to support clamp VW 313 using engine and gearbox bracket VW 540.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-15) Installation notes Installation is carried out in the reverse sequence, when doing this note the following: - Check whether the dowel sleev es for centralizing engine/ge arbox are in the cylinder block, install if necessary.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-16) - Install selector cable on gearbox, adjust if necessary: Repair Manual, Automatic Transmission 01M, Repair Group 37 Continued for all vehicles - When installing the assembly, ensure sufficient clearance to drive shafts.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-17) Continued for all vehicles - Align engine and gear box mountings Page 10 - 20 .
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-18) - Install center, left a nd right insulation trays: Repair Manual, Body - Exterior, Repair Group 50 - Install secondary air pump. Filling with coolant Page 19 - 13 - Carry out a test driv e and check DTC memory: Repair Manual, 1.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-19) Tightening torques.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-20) Engine and gearbox mountings, aligning WARNING! Before loosening the bolts th e assemblies must be secured with the spe cial tool 10 - 222A.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-21) Gearbox mounting Edges - a - and - b - must be parallel with one another.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-22) Assembly mountings Tightening torques Engine mounting 1) Replace bolts.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-23) Gearbox assembly mounting 1) Replace bolts Pendulum support 1) Replace bolts.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-24) Vehicles with air conditioner, additional information and removal instructions WARNING! The air conditioner refrigerant circuit must not be ope n ed.
Volkswagen New Beetle 1.8 Liter 4-Cyl. 5V Turbo OBD II Engine Mechanical Engine, removing and installing (Page 10-25) - Secure air conditioner compressor to towing eye so that the refr igerant hoses/pipes are not under tension. Notes: To prevent damage to bumper protect with adhesive tape.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Volkswagen gr-10 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Volkswagen gr-10 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Volkswagen gr-10 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Volkswagen gr-10 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Volkswagen gr-10, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Volkswagen gr-10.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Volkswagen gr-10. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Volkswagen gr-10 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
