Manuale d’uso / di manutenzione del prodotto RD30 del fabbricante Taylor
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OPERA T OR’S MANUAL Model RD3 0 & RC2 5 Remote Slush Freezer Original Operating Instructions 051060 - M 1 1/99 (Original Publication) (Up dated 7/22/14).
Models R D3 0/RC 25 T able of Cont ents T a ble of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ....................
Mode ls RD3 0/RC 25 T able of Cont ents T able of Contents - Page 2 Se ction 7 Im portant: Opera tor Checkli st 21 .............................. During Cl eaning and Sanitizing 21 ......................................... T roubleshooting Bacterial C ount 21 .
1 Mo dels RD30/ RC25 T o th e Installer 131209 Section 1 T o the Installer The f ollowing inform ation has been included in t he manual as saf ety and regulator y guidelines. For complet e installat ion instr uctions , please see t he Inst allation Chec klist.
2 Mo dels RD30/ RC25 T o th e Installer 130319 Electr ical Connections In t he United St ates, t his equipment is intended to be installed i n accordance wit h the Nat ional Electr ical Code (NEC), ANS I/NF P A 70-1987.
3 Mo dels RD30/ RC25 T o th e Installer 12061 1 Refr igerant In consider ation of our envir onment, T ay lor proudly uses only ear th f riendly HFC r efrigerant s. T he HFC r efriger ant used in this unit is R404A. This ref rigerant is generally c onsidered non- toxic and non-fl ammable, with an Ozone Depleting P otential (ODP ) of z ero (0).
4 Mo dels RD30/ RC25 T o th e Installer Units E quipped With Pos t Mix V al ve Step 1 Connect s yrup and wat er lines. Note: A djust t he syrup s upply press ure to maint ain 60 PSIG. Wa ter pressu re minimum 40 PSIG , maxi mum 100 PSI G, may r equire regulated wat er supply .
5 Mo dels RD30/ RC25 T o th e Operator 131209 Sec tion 2 T o the Ope rator The f reezer y ou have pur chased has been car efully engineered and manuf actur ed t o give you dependable operat ion. The T aylor Model RD30/RC25, when properly operat ed and car ed f or , will produce a consis tent quality produc t.
6 Mo dels RD30/ RC25 Safety 130319 Se ctio n 3 Sa fety We at T aylor Company ar e conc erned about t he safet y of the operator when he or she comes in contact wit h the f reezer and it s part s. T ay lor has gone to extreme effort s to des ign and manuf act ure built - in saf ety feat ures t o protect bot h you and the s ervice technic ian.
7 Mo dels RD30/ RC25 Safety 130319 S DO NOT allow unt rained personnel t o operat e this mac hine. S DO NOT operat e the f reezer unles s all serv ice panels and access doors are restrain ed with screws. S DO NOT rem ove any int ernal operating part s (examples: f reezer door , beat er , scr aper blades, etc .
8 Mo dels RD30/ RC25 Op erator P arts Id enti ficat io n Section 4 Operator Parts Identif ication Model RD3 0 ITE M DESCRIPTI ON P ART NO. 1 Cover- Rear 049201 2 Cover- Hopper 049081 3 Re taine r- C lip 049419 4 Panel A.- Rear X48983 5 Panel- Side- Right 048977 6 Leg A.
9 Mo dels RD30/ RC25 Op erator P arts Id enti ficat ion Beater Door A ssembly ITE M DESCRIPTI ON P ART NO. 1 Door Assembly- Complet e X48768 1a Screw- 1/4- 20 x 9/16 Thumb 047632 1b Knob- Draw V alve - Bl ack Plasti c 047358 1c Plat e - Draw Spout Mounting 049275 1d Spout- Door Zero Wast e 049276 1e O- Ring - 2.
10 Mo dels RD30/ RC25 Impor tant: T o the Ope rator Section 5 Important: T o the Operator Figur e 1 Contr ol Switch The cont rol swit ch is locat ed on the f ront of t he machine. T he cent er position is “O FF ”. The down position i s the “WASH” mode and act ivates t he beater motor only .
11 Models R D3 0/RC 25 Oper ating Proc edure s Section 6 Operating Procedures We begin our instr uctions at t he point where the parts are disas sembled and laid out to dry fr om the previous night’s cleaning.
12 Mo dels RD30/ RC25 Op eratin g Proced ures Step 2 In stall th e beat er assembl y . Firs t c heck scr aper blades for any nicks or signs of wear . I f any nicks are present or if the blade is worn, replace bot h blades. Figur e 5 If blades ar e in good condition, inst all the s craper blade clip over the scraper blade.
13 Models R D3 0/RC 25 Oper ating Proc edure s Inser t t he torque rot or (guide bear ing end f irst ) into the pilot hole in t he center of t he drive s haft . T he hole in t he tor que rotor s haft s hould be rotat ed to t he 12 o’clock position. Figur e 10 Step 4 Insta ll the fre ezer door .
14 Mo dels RD30/ RC25 Op eratin g Proced ures Place t he door s pout seal o - ring into the gr oove i n the door and lubric ate the c omponents. Figur e 14 Align the dr aw spout as sembly wit h the door . Plac e the draw spout mounting plat e ov er the draw s pout assem bly and align the holes.
15 Models R D3 0/RC 25 Oper ating Proc edure s 081029 Step 6 Inst all the hands crews on t he studs . T ight en the scr ews equally , us ing a criss - c ross patt ern. Do not overt igh ten t he h andscrew s. Figur e 19 Step 7 Insta ll the torque arm .
16 Mo dels RD30/ RC25 Op eratin g Proced ures 081029 Place t he contr ol swit ch in the “ W ASH” posit ion. Pres s the f ill s witch t o act ivate t he m ix solenoid. The m ix solenoid will rem ain open unt il the mix level f loat swit ch is sat isfied.
17 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Step 2 Disp enser . Pr epare a pail of approv ed 100 PP M sanitiz ing solution (examples: 2 - 1/ 2 gal. [9. 5 liter s] of Kay- 5 R or 2 gal. [7.6 lit ers] of St era- Sheen R ). USE W ARM W A TE R AND F OLLO W THE MANUFACTUR- ER’S SPECIF ICA TI ONS.
18 Mod els RD30/ RC25 Op eratin g Proced ures 140721 Prim ing Step 1 Wit h a pail beneath t he door s pout, open the draw valve. Pres s the fill swit ch t o allow f resh product t o flow into t he freez ing cy linder . This will force out any remaining sanitiz ing solution.
19 Mode ls RD3 0/RC 25 Oper ating Proc edure s 140721 Rinsing Step 1 Remove t he upper rear c over , and open t he hopper cover . Step 2 Pour cool , c lean wat er int o the mix hopper and allow it t o flow int o t he freezing cylinder . With the brus hes provided, scr ub the mix hopper , m ix inlet hole, and mix level float swit ch.
20 Mo dels RD30/ RC25 Op eratin g Proced ures Br ush Cleaning Step 1 Prepar e a sink wit h an appr oved cleaning solut ion in W ARM W A T ER ACCO RDING TO THE MANUF ACTURER’S SPECIFICA TIO NS. Make sure all brushes provided wit h t he freez er are av ailable f or brush c leaning.
21 Models R D3 0/RC 25 Impor tant: Ope rator C heck list 051214 Section 7 Important: Operator Checklist Dur ing Cleaning a nd Sanitiz ing AL W A YS FOLLOW L OCAL HEAL TH CODES. Cleaning and saniti zing schedules are governed by your S tate or local regulatory agencies and must be followed acc ordingly .
22 Mo dels RD30/ RC25 T roubles hooting Guide Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the draw valve open. a. Product fr eeze - up due to improper pr oduct mixing. a. Follow direct ions f or mixing pr oduct car efully .
23 Models R D3 0/RC 25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Broken beat er pins. a. Repair or replace the beater ass embly . -- b. The gear unit is out of alignment . b. Contact a serv ice technic ian.
24 Mo dels RD30/ RC25 T roubles hooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freez ing product when placed in the “ AUTO” mode. a. The tor que rotor is bound, leaving the t orque arm in the cold pos ition. Ther efore t he compres sor will not run.
25 Mo dels RD30/ RC25 Parts Rep lacemen t Sched ul e Section 9 Parts Replacement Schedule P ART DESCRIPTI ON EVER Y 3M O N T H S EVER Y 6M O N T H S ANNUALL Y Scr aper Blade Inspec t & Replace if .
26 Mo dels RD30/ RC25 Limite d W ar ranty on Equipme nt 131209 Section 10 Limited W a rranty on Equipment T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON F REEZ ERS T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc.
27 Mode ls RD3 0/RC 25 Limite d Wa rr anty on Equipme nt 3. Replacement of wear it ems designat ed as Class “000” part s in the T ay lor Operat or ’s Manual. 4. Ext ernal hoses, elect rical power s upplies, and m achine grounding. 5. Part s not supplied or designat ed by T aylor, or damages result ing from t heir use.
28 Mod els RD30/ RC25 Li mited Warranty on Part s 131209 Section 1 1 Limited W arranty on Parts T A Y LO R COMP ANY LI MIT ED W ARRANT Y ON T A Y LOR G ENUINE P ART S T aylor Com pany , a divis ion of Carr ier Commerc ial Refriger ation, I nc.
29 Mo dels RD30/ RC25 Li mited Warranty on Part s LI MIT ED W ARRANT Y EXCE PTI ONS This limit ed warrant y does not cove r: 1. Labor or other c osts incur red for diagnosing, repair ing, removing, inst alling, shipping, s ervicing or handling of defect ive Part s, replacement P arts , or new P arts .
30 Mod els RD30/ RC25 Li mited Warranty on Part s LI MIT A T ION O F WARRANTY THI S LI MIT ED W ARRANT Y IS EXCL USIV E AND IS I N LI EU OF ALL O THER WARRANTIES , CONDI TI ONS AND/O R REMEDI ES UNDER THE L A W, INCLUDI NG ANY I MPLI ED W ARRANT IES O R CONDIT IO NS OF MERCHANT ABIL IT Y OR F IT NESS F OR A P ART ICULAR P URPOS E.
Section 12 Parts List 31 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RD30 DESCRI PTI ON P ART NUMBER RD30 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM-TORQ UE *340-1- 2* 014500 1 103 BEAR.
+ Avail able Separ ately 32 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER DECAL-REFRI GERATION-LI QUID 049205 1 000 DECAL-REFRI GERATION-SUCTI ON 049204 1 000 DIAGRAM- WIRING * RD30* 049179-12 1 000 115V- 60-1 DIAGRAM- WIRING * RD30* 049179-40 1 000 220- 240V-50-1 DOOR A.
33 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER LABEL-WARNI NG-COVER 51433 3 000 LE G A.
+ Avail able Separ ately 34 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER PULLEY-AK30 X 5/ 8 033559 1 103 BEATER MOTOR PULLEY-AK64- 5/8 00753.
35 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER BRACKET-CONTROL * RD30* 049047 1 103 BUSHING- 1/2OD X 3/8I D-PLASTIC 014474 2 000 PIVOT HUB BUSHING- CONTROL *RD30* 049046 1 103 TORQ ADJUSTMENT SCREW HUB A.
+ Avail able Separ ately 36 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RD30 QTY . P ART NUMBER VALVE-SOLENOI D-7/64ORF X 1/4S 043449- 1 103 J8012411/UP ( FOR LIQU.
37 + Avail able Separ ately Mo dels RD30/ RC25 Parts List RC25 DESCRI PTI ON P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT-ROTOLOCK VALVE 037116 1 000 J7032493/PRIOR ( TECUMSEH) BL.
+ Avail able Separ ately 38 Parts List Mod els RD30/ RC25 DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +FAN-BLADE CONDENSER * RC25* 049515 1 103 MOTOR-FAN 050265- 27 1 10.
39 + Avail able Separ ately Mo dels RD30/ RC25 Parts List DESCRI PTI ON P ART S UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +CAPACITOR- RUN- 45UF/370V 52400 1 103 +CAPACITOR- START-145-175UF/.
RD30 049179-12 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 (NO) 1 (NO) 6 5 B A 120V 24V MIX OUT LIGHT BEATER MOTOR (SEE FIG.
RD30 049179-12C 11/12/13 M CORCOM FILTER (SPINNER) SPINNER NC NO COM GRA/WHT WHT BLK BLK BLK WHT FOR OPTIONAL SPINNER ASSEMBLY REFRIGERATION LIQUID LINE SOLENOID WHT GRA/WHT BLK FROM TRANSFORMER FROM .
RD30 049179-40 11/12/13 BLK L1 N WHT AUTO WASH OFF AUTO WASH OFF POWER SWITCH MIX OUT RELAY 2 4 1 3 6 5 B A 24V MIX OUT LIGHT BEATER MOTOR BLK ORG/WHT BLK/YEL BLK/WHT WHT WHT BLK/WHT BLK/WHT REFRIGERA.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Taylor RD30 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Taylor RD30 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Taylor RD30 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Taylor RD30 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Taylor RD30, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Taylor RD30.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Taylor RD30. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Taylor RD30 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
