Manuale d’uso / di manutenzione del prodotto custard machine del fabbricante Taylor
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Model C 043 Gen eral Market Cu stard Mach in e Original Ope ra ting Instruc tions 068359 - - M 7/22/ 10 (Or igi nal Publ icat ion) (Up da ted 8 /2 /12 ).
Com plete thi s page for qui ck r efer ence whe n ser vice i s re quir ed: T aylor Distri butor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor ma tion found on the C043 data la bel: Mo.
Model C0 4 3 Table of Cont ent s Table of Contents Section 1 To the Installer 1 ............................................ Sec tion 2 To the Ope ra tor 4 ........................................... Section 3 Sa fety 5 ...............................
Table of Cont ent s Mode l C04 3 Table of Contents - P age 2 Se ction 8 Tr oubles hooting Guide 41 .................................... Section 9 Parts R eplacement Schedule 42 ............................... Section 10 War ranty Explanation 43 ......
1 Model C0 4 3 To the Insta ller Section 1 To the Installer The f ollowing are general ins tallat ion ins truc tions . F or complet e inst allation det ails, pleas e see the check out card. Installer Safety In all ar eas of t he world, equipment should be installed i n acc ordance wit h existing local codes.
2 Model C0 4 3 To the Insta ller 1 1 1216 This unit mus t be ins talled on a level s urfac e to avoid t he hazar d of t ipping. Ex tr eme care should be taken i n moving this equipment f or any reason. T wo or more per sons are r equired to safely move t his unit.
3 Model C0 4 3 To the Insta ller Refriger ant In consider ation of our environm ent, T aylor proudly uses only ear th f riendly HF C r efriger ants. The HFC r efr igerant used in this unit is R404A . This ref rigerant is gener ally considered non-t oxic and non-fl ammable, wit h an O zone Depleting P otent ial (ODP ) of zero ( 0).
4 Model C0 4 3 To the Opera tor Section 2 To the Operator Your f reezer has been c arefully engineered and manuf actur ed to give y ou dependable operation. This unit , when properly operat ed and cared f or, will produce a c onsist ent qualit y product .
5 Model C 0 43 Safety 1 1 1216 Se cti on 3 Sa fety We at T aylor Company ar e concerned about t he safety of the operator when he or she comes in contact wit h the f reezer and its part s. T aylor has gone t o ext reme eff ort s to des ign and manufac ture built -in safet y feat ures t o protect both you and the ser vice technician.
6 Model C 0 43 Sa fety S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove any int ernal operat ing part s (example: f reezer door, beat er, scr aper blades, et c.
7 Model C 0 43 Safety Notes:.
8 Model C 0 43 Operat or Part s Id enti fi cati on Section 4 Operator Parts Identif ication C043 Figur e 1.
9 Mo del C043 Op erato r Parts I den ti ficat io n Exploded View Par ts Identification ITE M DESCRIPTI ON PART NO. 1 TRAY A.- DRIP X63636 2 COVER-HOPPER- FRONT INS 065701 3 COVER-HOPPER- REAR INS 065700 4 LEVER A.- FLOW REG X64316 5 ROD-FLOW CONTROL 063593 6 TUBE A.
10 Model C 0 43 Operat or Part s Id enti fi cati on 1 10207 Beater Door & Hopper A ssemblies Figur e 2.
11 Mo del C043 Op erato r Parts I den ti ficat io n 1 10207 Beater Door & Hopper A ssemblies Par ts Identification ITE M DESCRIPTI ON PART NO. 1 CHUTE-SHORT 063618 2 DOOR A.
12 Model C 0 43 Operat or Part s Id enti fi cati on Accessor ies Figur e 3 ITE M DESCRIPTI ON PART NO. 1 BRUSH-DBL END- PUMP & FEED 013072 2 BRUSH-DRAW VALVE 1”OD X 2”X17” 013073 *3 BRUSH-BARREL 063843 *4 BRUSH-REAR BRG 063844 5 BRUSH-MI X PUMP BODY 3”X7” 023316 6 BRUSH-END- DOOR-SPOUT- SS 039719 ITE M DESCRIPTI ON PART NO.
13 Mo del C043 Op erato r Parts I den ti ficat io n Section 5 Important to Operat or Figur e 4 ITE M DESCRIPTI ON 1 HOPPER REFRIGERATI ON SWI TCH 2 OPERATIONAL REFRI GERATION SWI TCH 3 FLOW ADJUSTMENT.
14 Model C 0 43 Operat in g Proced ures Section 6 Operating Procedures This machine is a t hree flav or cus tard f reezer . I t has three 30 quar t ( 28 liter) hoppers . T he mix f lows by gravit y t hrough an adjust able flow cont rol int o the fr eezing cylinder s.
15 Model C 0 43 Op erati ng Pro cedu res Step 3 Slide the s eal over t he shaf t and groov e until it snaps int o place. Figur e 7 Step 4 Fill t he inside port ion of t he seal wit h 1/4” (6 mm ) more lubr icant and lubr icate t he flat s ide of t he seal that f its ont o t he rear shell bear ing.
16 Model C 0 43 Operat in g Proced ures Step 7 Star ting at t he hex end of the beat er s haft , place a met al leaf spr ing (arched upwar d) over t he two pins closes t t o that end. Ins tall t he long scr aper blade on top of the leaf spring. ( Note: T here is only one long scr aper blade per beater.
17 Model C 0 43 Op erati ng Pro cedu res 1 1 1216 Door Assembly Step 1 Wit h the door in a horiz ontal posit ion, ins tall t he draw arm plate. I nst all all three s hort st ud nuts and leave them loose. Figur e 15 Step 2 Tur n the door ov er and inst all the door gasket .
18 Model C 0 43 Operat in g Proced ures Sani tizing Step 1 Using lu kew arm water, pr epare an approved 100 PPM s anitiz ing solution ( examples: 5 gal. [ 19 liter s] of Kay-5 R or 4 gal. [15 liters] of S ter a-Sheen R ). USE WARM WAT ER AND FOLLOW THE MANUFACTURER 'S SPECIFICATI ONS.
19 Model C 0 43 Op erati ng Pro cedu res Step 7 Place an em pty m ix pail under t he draw arm plate ( if the mac hine is not equipped with a t rough) . Figur e 23 Step 8 Pour t he sanit izing solut ion into t he hopper. Figur e 24 Step 9 Brus h clean the m ix hopper.
20 Model C 0 43 Operat in g Proced ures IMPOR TAN T! Your ha nds mus t be cle an and san it ized b efo re proceed in g wi th t he next step s. Step 13 Remove t he splash guar ds fr om the door s. Figur e 28 Step 14 Remove t he chut e from t he hopper.
21 Model C 0 43 Op erati ng Pro cedu res Prim ing - Custard KEEP FI NGE RS OUT OF F IL L AND DISCHARG E OP ENING S! F ail ure to do so may result in sev ere personal injury, c ontaminat ed product , or component damage.
22 Model C 0 43 Operat in g Proced ures 120213 Step 5 On t he back half of t he hoppers, inst all the hopper cover s that hav e the conc ave lip. F or max imum capacit y, the hopper should be f ull. Figur e 35 Step 6 Place t he beater swit ch and t he refr igeration s witc h in the “ ON” pos ition.
23 Model C 0 43 Op erati ng Pro cedu res Step 10 Open t he draw arm plat e. Figur e 39 Note: A chat ter ing noise indicat es t hat not enough mix is enter ing the f reezing c ylinder. I t may be necess ary t o increase t he f low of mix int o the fr eezing cylinder .
24 Model C 0 43 Operat in g Proced ures 120213 Step 3 On t he fr ont half of the hopper s, inst all the hopper covers t hat have t he rais ed lip. Figur e 43 Step 4 Fill t he hopper wit h lemon ice mix ture. Note : Use only FR ES H MIX when prim ing the freezer.
25 Model C 0 43 Op erati ng Pro cedu res Note: I f lemon ice does not dispens e, use t he rake to cl ean the draw ar m plate ar ea. Figur e 47 Step 9 When f rozen lem on ice appears, c lose the dr aw arm plate. Using s anit ize d hands , inst all a sanit ized product c hute.
26 Model C 0 43 Operat in g Proced ures Hold C ycle Dur ing Oper ation Th e HOL D cycle i s on ly u sed fo r cust ard, NO T lemo n ice. Step 1 Place t he flow adjus tment k nob in the “CLO SE” position.
27 Model C 0 43 Op erati ng Pro cedu res Step 5 Clo se the draw arm pl ate. Make sure the le ft st ud nut is snug and t hen the right s tud nut . Figur e 56 Step 6 Re mo ve th e cus tar d chu te a nd ta ke i t to the si nk for cleaning and sanit izing.
28 Model C 0 43 Operat in g Proced ures 120213 Resum ing Pr oduction D uring Operation Step 1 Place t he beater swit ch in t he “ON” posit ion. Figur e 59 Step 2 Place t he ref rigerat ion switc h in the “ ON” pos ition. Figur e 60 Step 3 Set t he t imer f or one minut e.
29 Model C 0 43 Op erati ng Pro cedu res Step 5 When c ustar d appears, adjust t he flow adjust ment knob to gain t he desir ed cust ard t ext ure. T urn the f low adjustm ent k nob clockwis e if t he product is t oo firm and counter -cloc kwise if t he product is t oo sof t.
30 Model C 0 43 Operat in g Proced ures Step 3 Place t he beater swit ch in t he “ON” posit ion. Figur e 67 Step 4 Open t he dipping cabinet cover . Clos e the draw ar m plate. Using s anit ize d hands , inst all a sanit ized cust ard chut e. Figur e 68 Step 5 Open t he draw arm plat e and turn t he flow adjustm ent k nob to “5” .
31 Model C 0 43 Op erati ng Pro cedu res Rinsing Step 1 Place t he hopper ref rigerat ion swit ch in t he “OF F” position. Figur e 71 Step 2 Make sur e the r efriger ation swit ch is in t he “O FF ” position. Figur e 72 Step 3 Close the dr aw arm plat e and remov e the pr oduct chut e.
32 Model C 0 43 Operat in g Proced ures Step 6 Wit h the br ushes prov ided, sc rub t he mix hopper. Figur e 76 Step 7 Place t he beater swit ch in t he “ON” posit ion. Figur e 77 Step 8 Open t he draw plat e and drain the r inse water f rom the f reezing c ylinder.
33 Model C 0 43 Op erati ng Pro cedu res Cleaning IMPOR TAN T: Failur e to follow thes e clean in g p roced u res may resul t in b acteri al conta m inat ion of the fr oze n cus ta rd pr oduc t. Step 1 Make sur e the r efriger ation swit ch is in t he “O FF ” position.
34 Model C 0 43 Operat in g Proced ures Step 7 Using the double- ended brush, c lean the inside of the f eed tube. Figur e 85 Step 8 Place t he beater swit ch in t he “ON” posit ion.
35 Model C 0 43 Op erati ng Pro cedu res Disassem bly Step 1 Remove t he door ass embly. Figur e 89 Step 2 Disass emble the door assem bly. Remove t he gask et fr om the pr oduct door . Figur e 90 Step 3 Remove t he fr ont bearing f rom the door or beat er sha ft.
36 Model C 0 43 Operat in g Proced ures Note: I f the r ear seal r emains in t he drive coupling at t he back of t he machine ins tead of com ing out with t he beater shaf t, perf orm the f ollowing: S Reinstall thr ee blades and leaf springs on the beat er shaf t.
37 Model C 0 43 Op erati ng Pro cedu res Step 2 Thor oughly brush c lean all disassem bled parts in t he cleaning solut ion, m aking sure all lubr icant and mix film is rem oved. Figur e 96 Step 3 Use the double- ended brush t o clean t he inside of the f eed tube.
38 Model C 0 43 Operat in g Proced ures Step 6 Prepar e a sink wit h an approved sanit izing s olution (exam ples: Kay- 5® or St era-Sheen® ). USE WARM W ATE R AND FO LLO W T HE MANUF AC- TURER'S SPECIFICATIONS. Figur e 100 Step 7 Repeat St ep 2 using t he sanit izing solut ion.
39 Mode l C04 3 Impor ta nt: Oper at or Che c klis t 120802 Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing ALWAYS FOLLOW LOCAL HEALTH CODES. Clean in g and san it iz in g sched ul es are g overn ed by fe der al, st at e, or loca l regula tor y a genc ies , and mu st be fol lo w ed accord in gl y.
40 Model C0 4 3 Impor ta nt: Oper at or Che c klis t j 5. F ollow all lubricat ing procedures as out lined in “Assembl y”. j 6. I f your mac hine is air cooled, check t he condenser for acc umulation of dir t and lint . Dirty condens ers will r educe the ef fic iency and capacit y of the m achine.
41 Model C0 4 3 Impor ta nt: Oper at or Che ck lis t Section 8 Troubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PAGE REF. 1. The product is t oo stif f. a. F low rate is t oo slow. a. Adjus t t he flow r ate. 21 2. The scr aper blades m ake a chatt ering nois e.
42 Model C 0 43 Parts Repl acement Sch edu le Section 9 Parts Replacement Schedule PART DESCRIPTI ON EVERY 3 MONTHS EVERY 6 MONTHS ANNUALLY BRUSH-DBL END- PUMP & FEED INSPECT & REPLACE I F NEC.
43 Model C0 4 3 War ra nty E xpla nat ion Section 10 Warranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit inst allati on, with a r eplacement part s warr anty of t hree mont hs.
Section 11 Parts List 44 Parts List Model C 0 43 C043 Par ts List DESCRI PTI ON P ART NUMBER C043 QTY. WARR. CLASS RE MARKS BEARING- DOOR-FRONT * C043* 064315 3 000 BEARING- REAR SHELL-NI CKEL 031324 .
45 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER CONTROL-THERMI STOR X63020-SER 1 103 COUPLING A. UNIVERSAL JOINT X64956 3 103 +PIN- ROLL- 3/32X9/ 16 STEEL PLAIN 015971 12 103 COUPLING- 3/8FS X 1/ 4FS 031791 1 103 LINE A.
46 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER GASKET-CONTROL COVER * C043* 063653 3 000 GASKET-DOOR HT 4"- DOUBLE 048926 3 000 GEAR A.
47 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +A RMA FL EX 3 /8 ID X 1 /4WA LL 020896-12 2 NNN R50322 LUBRICANT- TAYLOR 4 OZ. 047518 1 000 MAN-OPER C043 068359-M 1 000 MOTOR-2.0 HP 017650-33 3 212 MOTOR-FAN 16 WATT 063687-12 1 103 MANIFOLD- 3/8S THRU- 1/4S OUT- 2 046922 1 103 LINE A.
48 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER +NUT-JAM 3/ 8-24 ZP 070756 3 000 +E -RIN G 1/4 B LA CK P HO S 032190 3 000 SHELL A.
49 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS C043 QTY. PART NUMBER VALVE-EPR 1/ 4S 022665 1 103 LINE A. -SUCTI ON * C043* VALVE-EXP- THERMO-3/ 8 X 1/2 ODF 066904 3 103 VALVE-SHUTOFF- 3/8 ODF 063918 3 103 LINE- A.- LIQ. I NLET VALVE *C043* VALVE-SHUTOFF- 7/8 ODF 063947 3 103 LINE-A.
50 Parts List Model C 0 43 RC35 P arts List DESCRI PTI ON P ART NUMBER RC35 QTY. WARR. CLASS RE MARKS BLOCK-TERM INAL 3P L1, L2,L3 039423 1 103 CAP-DUST- BULKHEAD COUPLING 048427 2 000 BOOT-I NSULATIN.
51 Model C 0 43 Parts List DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER TEE-ACCESS 3/ 8 026687 1 103 TEE-ACCESS 5/ 8 026689 1 103 LABEL-REFRI GERANT-HP62 047512 1 000 LABEL-WARN- COVER 051.
52 Parts List Model C 0 43 DESCRI PTI ON RE MARKS WARR. CLASS RC35 QTY. PART NUMBER VALVE-CONTROL- PRESSUR-HEAD- ORI 063849 1 103 VALVE-ACCESS 1/ 4FL X 1/4SOLDER 044404 1 103 LINE A. -DI SCHARGE INLET * RC35* VALVE-REGULATOR CPR 5/ 8S 025780 1 103 LINE A.
C043 063943-33A Rev. 2/12.
C043 063943-33B Rev. 2/12.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Taylor custard machine è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Taylor custard machine - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Taylor custard machine imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Taylor custard machine ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Taylor custard machine, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Taylor custard machine.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Taylor custard machine. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Taylor custard machine insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
