Manuale d’uso / di manutenzione del prodotto 382 del fabbricante Taylor
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Model 382 (W ith RC25) Slu sh Freezer Oper ator ’ s Manual 053105 - M 10/98.
Com plete this page for quick r efer ence when ser vice is r equir ed: T aylor Di stributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mation found on the 382 data l abel: Model Nu.
T able of Cont ents Models 3 82 RC2 5 T able of Contents Section 1 T o the Installer 1 ............................................ Installation Instructions 1 ................................................. Electri cal Connections 1 ...............
Mo del s 382/RC25 T ab le o f Co nten ts T able of Contents - - Page 2 Sec tion 7 I mpor tant: O perator C hecklis t 21 .............................. During Cl eaning and Sanitizi ng 21 ......................................... T roubleshooting Bacterial C ount 21 .
1 Mo del s 382/RC25 T o the I nstaller 050722 Section 1 T o t he Installer This ma chine is des igned for indoor use only . DO NOT inst all t he machine in an area where a water jet could be used to clean or rinse t he machine. Failur e to f ollow this ins tr uction m ay res ult in serious electr ical shoc k.
2 T o th e Installer Mo del s 382/RC25 Refr iger ation Cha rging and Li ne Constr uction The dispens ing unit is s hipped with a ref rigerant holding charge t hat is suffic ient enough t o prevent moist ure cont aminat ion (8 oz. /227 g. HP62) . This holding charge will become part of the tot al system charge.
3 Mo del s 382/RC25 T o the I nstaller Note: 5/ 8” indiv idual line lengths ar e not t o exceed 75 f t. (22.8 m ) max imum lengt h each. T otal line length is not t o exceed 150 ft . ( 45.7 m) . 5/ 8” line + 5/ 8” line + 3/4” line = 150 ft . or less .
4 T o th e Installer Mo del s 382/RC25 Step 5 Evac uate t he field cons tr ucted r efr igerant lines using the ac cess f it tings br azed on t he condensing end of the refr igerat ion lines. Step 6 When the eva cuation pro cess is complete, reli eve the vacuum with 4 oz.
5 Mo del s 382/RC25 T o th e Operator 050906 Sec tion 2 T o the Opera tor The f reezer you have purchased has been caref ully engineered and manuf act ured to giv e you dependable operat ion. T he T ay lor equipment , when properly operat ed and cared f or , will pr oduce a consis tent quality produc t.
6 Safety Model s 382/ RC25 050722 Se cti on 3 Sa fety We at T aylor Company are concerned about t he saf ety of the operator when he or she comes in contact wit h the f reezer and it s part s. T aylor has gone to extr eme effort s t o design and manuf act ure built- in safety feat ures t o prot ect both you and the s ervic e t echnician.
7 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Item Descripti on Part No. 1 REMOTE CONDENSING UNI T RC 25 2 P ANEL - - SIDE LEFT 052117 3 COVER- - HOPPER - - 12 QT 045416 4 P ANEL A.- -REAR X521 15 5 P ANEL - - S IDE RI GHT 051713 6 GASKET - - BASE P AN 051868 7 TRA Y A.
8 Op erato r Parts I den ti fi catio n Mo del s 382/RC25 Beater Door A ssembly Item Descripti on Part No. 1 KNOB- - DRA W V AL VE - -BLACK 047358 2 SCREW- -1/4 - - 20X9/16 THUM B - - 300 047632 3 PLA TE - - DRA W SPOUT MOUNT 049275 4 SPOUT - - DOOR ZERO W ASTE 049276- - BLA 5 O- -RING- - 2.
9 Mo del s 382/RC25 Op erato r Parts I den ti fi catio n Accessor ies Item Descripti on Part No. 1 BRUSH- - MIX PUMP BODY - - 3 ”X7” 023316 2 BRUSH- -DRA W V AL VE 1”X2”X 17” 013073 3 BRUSH- - DOUBLE ENDED 013072 4 BRUSH- - REAR BRG 1IN. DX2IN.
10 Impor tant: T o the Oper ator Mo del s 382/RC25 Section 5 Important: T o the Operator ADD MIX MIX OUT 2 1 3 4 5 6 Item Descripti on 1 Control S witc h 2 Fill Swit ch 3 Add Mix Light 4 Mix O ut Light 5 Vi scosity Contro l 6 Display Light Switc h (Opt ional) Sym bol Legend = T he “O N/A UTO” sy mbol.
11 Mo del s 382/RC25 Imp ort ant : T o th e Op erator Fill Switch (Item 2) The f ill swit ch is located under the cont rol channel. T he “ON” position enables refriger ation when the cont rol switc h is in t he “AUTO” posit ion.
12 Op erati ng Pro ced ures Mo del s 382/RC25 Section 6 Operating Procedures We begin our instr uct ions at the point where t he parts are disas sembled and laid out to dr y from t he previous night’s cleaning.
13 Mo del s 382/RC25 Op erati ng P roced ures If the blades are in good condit ion, as semble t he clips on the blades. Ins tall one sc raper blade and c lip over the t wo holding pins on one side of the beat er . Holding the blade and clip on t he beater, turn t he ass embly over and ins tall t he second s craper blade and c lip.
14 Op erati ng Pro ced ures Mo del s 382/RC25 Place t he draw valv e spring ov er the s haft end on the draw valv e. Figur e 13 Inser t t he draw v alve and spring int o the door spout until t he thr eaded end of t he s haft passes t hrough t he hole in the end of the door spout .
15 Mo del s 382/RC25 Op erati ng P roced ures Figur e 19 Place t he large o-ring into the groove on the back side of t he door and lubric ate t he inst alled o-ring. Figur e 20 Place t he door bearing int o t he back side of the door . Note: Do not lubricat e the door bear ing.
16 Op erati ng Pro ced ures Mo del s 382/RC25 Step 8 Inst all t he front drip t ray and the splash shield under the door s pout. Figur e 24 Sani tizing Step 1 Fi ll S ystem. Disconnec t t he pr oduct s upply lines f rom the mix delivery cont ainer . P repare t wo gallons (7.
17 Mo del s 382/RC25 Op erati ng P roced ures Step 6 Place t he cont rol swit ch in t he “OF F ” posit ion. Place an empt y mix pail beneat h the door spout. O pen the dr aw valve and dr aw off all of the s anitizing solut ion. W hen the sanit izer s tops f lowing fr om t he door s pout, close the draw va lve.
18 Op erati ng Pro ced ures Mo del s 382/RC25 Closing P r ocedure T o disassem ble the unit s, t he f ollowing items will be needed: S T wo cleaning pails S Necess ary brus hes prov ided with f reezer S Cleaner S Single ser vice t owels Dr aining P roduct Fr om The Freez ing Cylinder Step 1 Place t he fill s witch in the “OF F” pos ition.
19 Mo del s 382/RC25 Op erati ng P roced ures Step 3 Place t he cont rol switc h in t he “WASH” posit ion. W ith a mix pail beneat h the door spout, open t he draw valve.
20 Op erati ng Pro ced ures Mo del s 382/RC25 Disassem bly BE SU RE TH E CONTR OL SWITCH IS IN THE “OFF” P OSITION. Step 1 Remove t he tor que arm, handscr ews, f reezer door , beater assem bly , s craper blades, t orque r otor , and the drive s haft , and t ake t hese part s t o t he sink for cleaning.
21 Mo del s 382/RC25 Imp ort ant : Op erato r Checkl ist Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly .
22 T roubles hooting Guide Mo del s 382/RC25 Section 8 T roubleshooting Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. No product is being dispensed wit h the dr aw valve open. a. Pr oduct f reeze- up due to improper pr oduct mix ing. a. F ollow direct ions f or mixing pr oduct c aref ully .
23 Mo del s 382/RC25 T r oubleshoot ing Guide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 4. The f reezing cy linder walls are sc ored. a. Br oken beat er pins. a. Repair or replac e the beater ass embly . -- -- b. T he gear unit is out of alignment .
24 T roubles hooting Guide Mo del s 382/RC25 PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 8. The unit is not freezing product when placed in the “ AUTO” m ode. a. T he tor que rotor is bound, leaving the t orque ar m in the cold pos ition. Ther efore t he com pressor will not run.
25 Mo del s 382/RC25 Part s Repl acement S ched ul e Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MO NTHS EVER Y 6 MONTHS ANNUALL Y Scr aper Blade Inspec t & Replac e if Nece.
Section 10 Parts List + A vailabl e Separat ely 26 Parts List Mo del s 382/RC25 DESCRI PT IO N P ART NUMBER QTY . W ARR. CLASS REMARKS P ART S UPDA TE ARM- - TORQUE 014500 1 103 BEARING - - FRONT - - TORQU E*382- - 384* 052005 1 000 BEARING - - GUIDE 014496 1 000 BEARING - - UNIT REAR 025629 1 103 BEATER A.
27 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +SCR EW - - 1/4 - - 20X9/16 TH UMB - - 300 047632 2 103 +PLUG - - PR IME *380/1* 046833 1 103 +O- - RING - - 9/3 2 OD X 1/1 6 WAL L 029751 1 000 +SPOUT - - DO OR ZERO WASTE 049276- - B LA 1 103 +O - - RI NG - - 2.
+ A vailabl e Separat ely 28 Parts List Mo del s 382/RC25 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER P AN - - D RIP * 380/1* 046852 1 103 P ANE L A.
29 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS QTY . P ART NUMBER +BOOT- - T OGGLE SWI TCH 043398 1 000 SWI TCH- - TOGGL E - - DPDT*ON- - OFF- - ON 014464 1 103 TIMER A.- - DELA Y ON MAKE- - 2 MIN.
+ A vailabl e Separat ely 30 Parts List Mo del s 382/RC25 RC2 5 Condensing U nit DESCRI PT IO N P ART NUMBER RC25 QTY . W ARR. CLASS REMARKS P ART S UPDA TE BOOT- - ROT OLOCK V AL VE 0371 16 1 000 J 7.
31 + A vailabl e Separat ely Mo del s 382/RC25 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS RC25 QTY . P ART NUMBER +BLAD E - - FAN 031532 1 103 P A N E L - - B A C K&S I D E* R C.
Model 3 82 051061 - - 12.
Model 3 82 051061 - - 40.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Taylor 382 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Taylor 382 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Taylor 382 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Taylor 382 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Taylor 382, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Taylor 382.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Taylor 382. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Taylor 382 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.