Manuale d’uso / di manutenzione del prodotto 104 del fabbricante Taylor
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Model 1 04 Batch F reezer Original Ope rating Ins tructions 053064 - - M 8/13/ 08 (Or igi nal Publi cati on) (Updat ed 6/1 1/12).
Com plete this pa ge for quic k refe renc e when ser vice i s requi re d: Taylor Distributor: Address: Phone: Serv ice: Par ts: Date of Installation: Infor mati on found on data plate : Model Number: Seri al Number: Electrical S pecs: Voltage Cycle Phase Maximum Fuse Si ze: A Minimum Wi re Ampaci ty: A E August , 2008 T aylor All right s res erved.
T able of Cont ents Model 1 04 T able of Contents Section 1 T o the Installer 1 ............................................ Installer Safety 1 ........................................................ Site P reparation 1 ..............................
Model 1 0 4 T able of Cont ents T able of C ontents - - Page 2 Cleaning 19 ............................................................. Disassemb ly 19 .......................................................... Brush Cleani ng 19 ....................
1 Model 1 0 4 T o th e Installer 081210 Section 1 T o th e Installer The f ollowing are general inst allation inst ruct ions. For complet e inst allation det ails, please see t he c heck out card. Installer Safety In all ar eas of t he world, equipment should be installed i n ac cordance wit h existing loc al c odes.
2 T o th e Installer Model 1 0 4 1 10825 Air Cooled Units DO NOT obst ruc t air int ake and dis charge openings: Air cooled units requir e a minim um of 3” ( 76 mm ) of clearanc e around all sides of the f reezer to allow for adequate air f low across t he condenser (s).
3 Model 1 0 4 T o th e Installer 12061 1 60 Cycle Units This equipment is supplied wit h a 3 - - wire c ord and grounding t ype plug, f or connec tion t o a single phase, 60 cycle, branch circuit s upply . This unit must be plugged into a pr operly grounded recept acle.
4 T o th e Operator Model 1 0 4 080902 Sec tion 2 T o the Ope rator The f reezer you have purc hased has been carefully engineered and manuf act ured t o give you dependable operat ion. T he T ay lor Model 104 B atch I ce Cream fr eezer , when proper ly operat ed and cared f or , will produce a c onsist ent qualit y product.
5 Model 1 0 4 Safety 1 10825 Se cti on 3 Sa fety We, at T aylor Company , are concerned about the safet y of t he oper ator when he or she c omes in cont act with t he fr eezer and its par ts .
6 Safety M odel 1 04 S DO NOT allow unt rained pers onnel to operat e this m achine. S DO NOT operat e t he freez er unless all serv ice panels and access doors ar e restrain ed with screw s. S DO NOT rem ove t he door , beat er or sc raper blades unless t he power swit ch is in t he OF F posit ion.
7 Mo del 104 Op erato r Parts I den ti fi catio n Section 4 Operator Parts Identif ication Model 104 Figur e 1 ITEM DESCRIP TI ON P ART NO. 1 FUNNEL 034252 2 PA N E L - - S I D E L E F T 051039 3 COVER A.- - MIX INLET X24948 4 P ANEL - - REAR 051040 5 P A NE L - - S IDE R IGH T 051038 ITEM DESCRIP TI ON P ART NO.
8 Op erato r Parts I den ti fi catio n Mode l 10 4 Beater Door A ssembly Figur e 2 ITEM DESCRIP TI ON P ART NO. 1 SEAL - - DRIVE SHAFT 032560 2 SHAFT - - BEA TER 033498 3 BEA TER ASSEMBL Y X33417 4 BLADE- - SCRAPER 7 - - 1/4” L 033277 5 O- - RING 5- - 7/16 OD X 5- - 1/4 033276 6 DOOR A.
9 Mo del 104 Op erato r Parts I den ti fi catio n 1 10825 Accessor ies Figur e 3 ITEM DESCRIP TI ON P ART NO. 1 PAIL- 6 QT 023348 2 BRUSH-MI X PUMP BODY 3” X 7 ” 023316 3 BRUSH-REAR BEARI NG 1” X 2” 013071 ITEM DESCRIP TI ON P ART NO. 4 BRUSH-DRAW VALVE 1- 1/2” 014753 5 LUBRICANT- TAYLOR 4 OZ.
10 Impor tant : T o The Opera tor Model 1 0 4 Section 5 Important: T o The Operator Figur e 4 ITEM DESCRIP TI ON 1 CONT ROL S WI TCH 2 ORAN GE DIAL L IGHT 3 TIMER C ONTR OL 4 DOO R HING E Contr ol Swi.
11 Model 10 4 Impor tant : T o The Opera tor T i mer Co n tro l ( It em 3 ) The Model 104 uses a tim er c ontr ol to oper ate t he compr essor and det erm ine t he vis cosit y of the product .
12 Op erati ng Pro ced ures Model 1 0 4 Section 6 Operating Procedures The Model 104 is a small 3 quart ( 2.9 lit er) capacit y ice cream f reezer. It has been designed t o produc e a r ich tas ting, nominal overr un ice cream product that c an be drawn off and plac ed in a hardening cabinet or f lash fr eezer .
13 Model 1 0 4 Op erati ng Pro ced ures Step 3 Place the plast ic s craper blades on the beat er , m aking sure one end of t he blade is up against the notch at t he fr ont of the beater . Figur e 8 Holding the beat er and blades s ecurely , slide t he beater into t he freez ing cylinder about one - - t hird of t he way in.
14 Op erati ng Pro ced ures Model 1 0 4 Align the hole i n the draw arm over the st em on the fr eezer door and push down. Make su re the draw arm fit s int o the depres sion in t he draw plate. Figur e 13 Scr ew the stem c ap over the st em that prot rudes fr om the draw arm.
15 Model 1 0 4 Op erati ng Pro ced ures Step 7 Secur e the f reezer door hinge by inst alling the piv ot pin. Figur e 19 Step 8 Slide the dr ip pan into t he hole in the f ront panel. Figur e 20 Sani tizing Step 1 Prepar e t wo quart s (1. 9 liter s) of an approv ed 100 PPM sanit izing s olution (ex ample: Kay - - 5 R or S ter a- - Sheen R ).
16 Op erati ng Pro ced ures Model 1 0 4 Pour t he sanit izing solut ion into t he funnel and allow it to f low into t he fr eezing cy linder . Figur e 23 Step 3 Put t he cont rol swit ch int o the E JECT position. This will cause t he sanit izing solut ion in the f reezing cy linder to be agitat ed.
17 Model 1 0 4 Op erati ng Pro ced ures Step 3 Set t he timer f or the t ime required for t he bat ch. A llow the unit t o operat e until t he buzzer s ounds and t he refrige ration system a utomatical ly cycles o ff. Figur e 27 Step 4 Place t he cont rol swit ch in t he AUTO posit ion.
18 Op erati ng Pro ced ures Model 1 0 4 Step 3 Draw off one pint of f roz en product , and wit h a str aight edge, level off the top. Figur e 31 Step 4 Place t he pint of product on the sc ale and r ead the overr un direct ly off of t he scale.
19 Model 1 0 4 Op erati ng Pro ced ures Step 4 Put the c ontrol switc h into the O FF posit ion. Holding a mix pail beneat h the ejec tion por t, open t he draw arm and drain the wat er f rom t he f reezing cy linder . Close the draw a rm. Repeat t hese proc edures unt il the r inse water being drawn fr om t he freez ing cylinder is c lear .
20 Op erati ng Pro ced ures Model 1 0 4 Step 4 Thor oughly brush c lean all dis assem bled parts in the cleaning solut ion, m aking sur e all lubricant and mix film is rem oved. P lace t he cleaned part s on a clean dry s u r f a c et oa i rd r y . Step 5 Retur n to t he freez er wit h a s mall amount of cleaning solu tion.
21 Model 1 04 Impor tant : Oper ator C hec klis t Section 7 Important: Operator Checklist Dur ing Cl eaning and Sani tizing AL W A YS FOLLOW LOCAL HEAL TH CODES. Cleaning and saniti zing schedules are gover ned by your S tat e or local regulator y agencies and must be followed acc ordingly .
22 T roubles hooting Guide Model 1 0 4 Section 8 T roubleshooting G uide PROBL EM PROBABLE CAUSE REMEDY PA G E REF . 1. P oor ejection. a. Over r efr igeration. a . U s el e s st i m et or u nt h e batc h. -- -- b. Inadequat e pre - - c harge b. Incr ease t he pre - - c harge.
23 Mo del 104 Parts R epl acement Sch edu le Section 9 Parts Replacement Schedule P ART DESCRI PT IO N EVER Y 3 MONT HS EVER Y 4 MONT HS EVER Y 6 MONT HS ANNUALL Y QTY .
24 W arr anty E xpla nation Model 1 0 4 121015 Section 10 W arranty Explanation Class 103 Par ts The warr anty f or new equipment Class 103 part s is one year f rom t he original dat e of unit ins tallat ion, with a r eplacement part s war ranty of t hree mont hs.
Section 1 1 Parts List 25 + A vail able S eparat ely Model 1 0 4 Parts List 110908 S/N J7042744/ UP DESCRI PT IO N P ART NUMBER 104 QTY . W ARR. CLASS REMARKS P ART S UPDA TE ACTUA T OR - - INTER LOCK 034342 1 103 INTER LOCK SWITCH +BRACK ET- - INTERL OCK SWIT CH 034341 1 103 +E- - RING 1/4 032190 1 000 +SPR ING - - CO MP .
+ A vail able S eparat ely 26 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER +ARM- - HANDLE 030042 1 103 +CAP- - STEM 027812 1 103 +PIN - - CLEVIS 3/16 X 1 SS 027813 1 103 +O - - RING - - 5 7/16 ODX5 1/4 IDX3/32 033276 1 000 DOOR G ASKET +PIN A.
27 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER MOT OR - - 1 HP - - BEA TER 034097- - 1 212 MOT O R- - F AN 50 W A TT W/G.
+ A vail able S eparat ely 28 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER CANADA LABEL- - A TTN SVC ENG - - FREN CH 015068- - F G 1 000 LABEL- - CAU.
29 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER LABEL- - W ARN - - COVER - - JAP ANESE 051433 - - J 4 000 LABEL- - W ARN - - ELEC- - SGL - - SMALL 032717- - J 1 000 PULLE Y - - AK 32 X .
+ A vail able S eparat ely 30 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER BLADE- - SCR APER 7- - 1/4L 033277 2 000 BLOCK - - TERMINAL 2P- - L1,N 039.
31 + A vail able S eparat ely Model 1 0 4 Parts List DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER FUNNEL 034252 1 103 + BEZEL 033406 1 103 GASKET - - BASE P AN 049420 1 000 GEAR A.*RE DUCER 012235- - SER 1 212 MA YBAR ONL Y GU IDE A.
+ A vail able S eparat ely 32 Parts List Model 1 04 DESCRI PT IO N P ARTS UPDA TE REMARKS W ARR. CLASS 104 QTY . P ART NUMBER PULLEY- - AK74 051013 1 103 GEAR RELAY- - D PD T - - 20A - - 120/240/277V 026581- - 27 1 103 SANITIZER - - STERA SHEEN - - GREEN C00001 1 000 SHAFT - - BEA TER 033498 1 103 +SEAL- - DRIVE SHAFT 032560 1 000 SHELL A.
Model 1 0 4 062461-12 8/08.
Model 1 0 4 062461-27 8/08.
Model 1 0 4 062461-40 8/11.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Taylor 104 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Taylor 104 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Taylor 104 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Taylor 104 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Taylor 104, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Taylor 104.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Taylor 104. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Taylor 104 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
