Manuale d’uso / di manutenzione del prodotto PG05 del fabbricante Stanley Black & Decker
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© 201 1 Stanley Black & Decker , Inc. New Britain, CT 06053 U.S.A. 28072 1 1/2013 V er . 6 S afety , O pera tiOn and M aintenance USer ManUaL FG10 HYDRAULIC FROG GRINDER PG05 HYDRAULIC PROFILE GR.
2 ► FG10 Service Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMITA Hydrauli.
FG10 Service Manual ◄ 3 T ABLE OF CONTENTS SERVICING THE ST ANLEY HYDRAULIC FROG GRINDER/PROFILE GRINDER. This manual contains safety , operation, and routine maintenance instructions. Stanley Hydraulic T ools recommends that servicing of hydraulic tools, other than routine maintenance, must be performed by an authorized and certied dealer .
4 ► FG10-PG05 Service Manual SAFETY SYMBOLS Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULA TIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte- nance personnel.
FG10-PG05 Service Manual ◄ 5 SAFETY PRECAUTIONS T ool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose. These safety precautions are given for your safety .
6 ► FG10-PG05 Service Manual T OOL STICKERS & T AGS 29715 PG05 Name T ag 28727 FG10 Name T ag 25610 Railroad Help Desk Decal SAFETY T AG P/N 15875 (Shown smaller then actual size) DANGER DANGER READ OPERA TION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT .
FG10-PG05 Service Manual ◄ 7 HOSE TYPES The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the hy- draulic system. There are three types of hydraulic hose that meet this requirement and are authorized for use with Stanley Hydraulic T ools.
8 ► FG10-PG05 Service Manual HOSE RECOMMENDA TIONS Oil Flow Hose Lengths Inside Diameter USE ( Press/Return) Min. Working Pressure GPM LPM FEET METERS INCH MM PSI BAR Certied Non-Conductive Hose .
FG10-PG05 Service Manual ◄ 9 HTMA / EHTMA REQUIREMENTS Flow Range Nominal Operating Pressure (at the power supply outlet) System relief valve setting (at the power supply outlet) Maximum back pressure (at tool end of the return hose) Measured at a max.
10 ► FG10/PG05 Service Manual OPERA TION 3. Using the wrench (127) provided, place it on the ats of the drive ange. Place a strap wrench on the grinding wheel and then tighten by gripping and turning the strap wrench while holding the wrench provided.
FG10/PG05 Service Manual ◄ 1 1 OPERA TION Cross Section of T ypical Rail Figure 3. Prole Grinding USING THE EXTENSION ASSEMBL Y The extension assembly (128) can be used at anytime by simply connecting it to one end of the grinder at the barrel nut (61) and clamping it in place by turning the adjustable handle (44).
12 ► FG10/PG05 Service Manual OPERA TION 6. Grind a small amount of material at a time adjust- ing the grinding wheel as necessary by turning the handwheel. Note: If the grinder is not loaded against a work sur- face when the trigger is released, the wheel will take 5-10 seconds to come to a complete stop.
FG10/PG05 Service Manual ◄ 13 T OOL PROTECTION & CARE • Make sure all couplers are wiped clean before con- nection. • The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling hydrau- lic tools.
14 ► FG10/PG05 Service Manual TROUBLESHOOTING PROBLEM CAUSE SOLUTION Grinder does not run Hydraulic power source not functioning. Check power source for proper ow and pressure (7-10 gpm/ 26-38 lpm @ 1500-2000 psi/ 105-140 bar . Couplers or hoses blocked.
FG10/PG05 Service Manual ◄ 15 SPECIFICA TIONS Wheel Capacity ............................................................. 6 in. dia. x 3 in. thk x 5/8-1 1 threaded arbor (T ype 6) U.S.A. Pressure Range...............................................
16 ► FG10-PG05 Service Manual FG10-PG05 P ARTS ILLUSTRA TION A B 1 2 3 7 17 5 6 15 14 16 24 8 9 10 11 12 13 7 20 132 21 22 23 4 25 26 27 38 29 28 30 31 25 32 33 34 35 36 37 28 39 40 41 42 43 44 45 4.
FG10-PG05 Service Manual ◄ 17 FG10-PG05 P ARTS ILLUSTRA TION NOTE Some of the following item numbers are not included in the light weight model of the PG05 Prole Grinder 44 52 56 57 58 59 60 61 6.
18 ► FG10-PG05 Service Manual FG10 P ARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBL Y 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTIO.
FG10-PG05 Service Manual ◄ 19 FG10 P ARTS LIST ITEM P/N QTY DESCRIPTION 86 26056 2 WHEEL PIVOT 87 26022 1 PIVOT SHAFT WHEEL 88 26024 2 WHEEL, 3.3 INCH 89 12175 4 W ASHER 90 26203 4 BALL BEARING 91 2.
20 ► FG10-PG05 Service Manual PG05 P ARTS LIST ITEM P/N QTY DESCRIPTION 1 25294 2 HOSE ASSEBL Y 25251 1 HYREVZ MOTOR ASSY (INCL ITEMS 4-15, 17, 18, & 20-23) 2 01604 3 O-RING • 3 25790 1 CAUTIO.
FG10-PG05 Service Manual ◄ 21 PG05 P ARTS LIST 85 17668 2 ROLL PIN 86 26056 2 WHEEL PIVOT 87 26022 1 PIVOT SHAFT WHEEL 88 NO ITEM 89 12175 4 WASHER 90 26203 4 BALL BEARING 91 26046 2 ROLLER 92 26247.
22 ► FG10-PG05 Service Manual SP ARK GUARD & INNER GUARD ITEM # P/N QTY DESCRIPTION 1 00719 2 NYLOCK NUT 2 29920 2 CAPSCREW 3 02259 2 WASHER 4 69755 1 SP ARK GUARD 5 69767 1 SP ARK SCREEN 69772 1 SP ARK GUARD ASSY (INCLUDES ITEMS 1 THRU 5) Inner Guard NOTE: Items in this view can be found on the main parts list.
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Stanley Hydraulic T ools 3810 SE Naef Road Milwaukie, Oregon 97267-5698 USA (503) 659-5660 / Fax (503) 652-1780 www .stanleyhydraulic.com.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Stanley Black & Decker PG05 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Stanley Black & Decker PG05 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Stanley Black & Decker PG05 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Stanley Black & Decker PG05 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Stanley Black & Decker PG05, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Stanley Black & Decker PG05.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Stanley Black & Decker PG05. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Stanley Black & Decker PG05 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
