Manuale d’uso / di manutenzione del prodotto 9200 del fabbricante SSI America
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Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 1 P rogrammable Dual-loop Super Systems Inc. 7205 Edington Drive Cincinnati, OH 45249 513-772-0060, 800-666-4330 Fax: 513-772-9466 www.supersystems.com Model 9200 Controller USER’S MANUAL Super Systems Inc.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 2 P rogrammable Dual-loop Table of Contents Safety ......................................................................................................................... ...... 4 Instrument Power.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 3 P rogrammable Dual-loop IP Addr ess ..................................................................................................................... ...40 Event Co ntrol ......
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 4 P rogrammable Dual-loop Safety • Safety Symbols - Various symbols are used on the instrument, they have the f ollowing meaning: .
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 5 P rogrammable Dual-loop About This Manual This instrument is designed to be custom-configured f or each specific application and custom er need.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 6 P rogrammable Dual-loop Model 9200 Terminals Connections.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 7 P rogrammable Dual-loop Additional Features The Operator Interface (tou ch scre en) contains a removable comp act flash card that can be used to transfer data from the Model 9200 to a compu ter.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 8 P rogrammable Dual-loop ! Electrical Installation The Model 9200 requires 24VDC, 4 Watt, 60 Hz, single-p hase power. A 24 VDC power supply is required and is generally included as part of the Model 9200 system.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 9 P rogrammable Dual-loop Chapter 1 - INSTALLATION Mounting The Series 9200 Operator Interface mounts into a panel or on a plate by using th e enclosed 8 mounting brackets.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 10 P rogrammable Dual-loop • The “Chart” button will switch the display to th e video recorder display . Use of the “Chart” display is explained below. • The “Alarm Ack” button is used to a c knowledge an alarm.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 11 P rogrammable Dual-loop The “Loops” screen al so allows you to move back to the default “Status” screen or to the “Program ” screen to view the program currently running on the Series 9200 Dual L oop c ontroller.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 12 P rogrammable Dual-loop Menu Display The remaining items on the “Menu” display are: • Instrument Setup • Zone Assignments.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 13 P rogrammable Dual-loop Menus There are three levels of menus in the Series 9200 . • The first level is the operator level. These are functions or operations th at are typically handled by the furnace operator.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 14 P rogrammable Dual-loop Burn off, Impedance test, when the next automated bu rn off is schedul ed, the test “status”, the cou.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 15 P rogrammable Dual-loop The “Do you want to Shutdown the Model 9200 ” screen pops up when you press the “Shutdown” key. Two responses are po ssible “Yes” or “No”. When yo u shutdown the ADVANTECH interface, th e SERIES 9200 controller is still functioning.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 16 P rogrammable Dual-loop Program Display Pressing the “Program” key displays the “default progr am status” page. The Program Status display sho ws the last program lo aded into the program run buffer and its statu s.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 17 P rogrammable Dual-loop • The Stop button “stops” the recipe program that i s currently displayed. “Stop” means exactly that! It stops the program. It is NOT a “hold” button.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 18 P rogrammable Dual-loop Chart The “Chart” display shows between 15 minutes and 7 days of process variable data on the screen, and can be scrolled back to view all of the data stored on the hard drive (72 hours at a time).
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 19 P rogrammable Dual-loop Alarm Ack The “Alarm Ack” button displays the “Active Alarm” screen. Fr om which you can acknowledges any alarms that have been configured, or that have been made part of the recipes that run on the Series 9200.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 20 P rogrammable Dual-loop Chapter 2 - CONFIGURATION Configuration Menu The Configuration Menu is entered through the “Menu” ke y that is part of the 6-buttons running down the right side of the “default” display screen.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 21 P rogrammable Dual-loop to change the minutes press the “min” key . The next screen that pops up in both cases i s a numeric keypad. Enter the number of minutes that you wish to perm anently change the recipe to and press the “Enter” key.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 22 P rogrammable Dual-loop Burnoff Pressing the “login key” takes you to the “ent er password” screen.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 23 P rogrammable Dual-loop Auxiliary Instruments (Read-only) The “Auxiliary Instruments display” shows the following inform atio.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 24 P rogrammable Dual-loop There are four possible messages that can occur to describe the instrument communications statu s.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 25 P rogrammable Dual-loop Probe Burnoff Setup Pressing the “Enter” key moves you to the “Burn off Setup” screen. This screen shows the parameters and values associated with a probe burn off.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 26 P rogrammable Dual-loop Normally “Overshoot” is caused by a buildup of the “R eset” error term, by ignoring thi s term until the temperature is with PB, the “Rese t” term is minimized the thus reduces the overshoot err or.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 27 P rogrammable Dual-loop This is used to start a Pr ogram stored in the 9200, by contact closure betwee n terminals 21 (Digital In Com) and 17 (Digital In 1). The value entered at Program to run, will start with contact closure.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 28 P rogrammable Dual-loop Port Setup Warning: Changes to this screen should not be made without c on sulting SSi at 800-666-4330. Highlighting this menu selection and pressing the “E nter” key moves you to the “Port Setup” screen .
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 29 P rogrammable Dual-loop • Dualpro 1 Modbus • Dualpro 2 Modbus • Dualpro 1 MMI • Dualpro 2 MMI • Eurotherm 2404 • Eurotherm 2500 • Unipro v3.5 • Unipro v3.0 • Carbpro v3.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 30 P rogrammable Dual-loop Selecting, for example, the SSi AC20, the following screen i s shown. Using the blue “UP” and “DOWN” arrow keys highlight the desired selection and press the “Enter” key.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 31 P rogrammable Dual-loop Zone Assignments WARNING: This screen should not be changed with out consulting SSi at 800-666-4330. The zone assignment feature allows the SERI ES 9200 prog ram to change set points on all instruments of a multi-zone furnace.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 32 P rogrammable Dual-loop temperature controller displayed on th e status display is instrumen t #2. If instrument #2 was the top zone controller then the status display would sh ow the 1800 degree set point.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 33 P rogrammable Dual-loop Furnace Setup When highlighted, press the “Enter” key.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 34 P rogrammable Dual-loop Default Wait Limits Pressing the “Enter” key takes you to the “Wai t Limit Setup” screen. Parameter Value Temperature Wait Limit 15 ° Atmosphere Wait Limit 0.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 35 P rogrammable Dual-loop Alarm Setup Highlighting this entry and pressing the “Enter” key ta kes you to a two-level screen. Th e first level allows you to select the alarm. The Second level scrolls through parameters.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 36 P rogrammable Dual-loop Highlighting the relay that you wish to assign and pres sing the “Enter” key takes you to a screen th.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 37 P rogrammable Dual-loop These values are only valid, if the assigned relay has b een assigned IN? Relay SP ? (where ? equals actual value) on the Relay Assignment Screen. Pressing the “Esc” key returns you to the “Menu” sc reen.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 38 P rogrammable Dual-loop Input Setup Pressing the “Enter” key takes you to a tw o-zon e screen with the top zone showing the thr ee “inputs”. Pressing the blue “UP” and “DOWN” keys highlights on e of the input s.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 39 P rogrammable Dual-loop Output Setup Pressing the “Enter” key takes you to a page similar to the one input setup with the e xception that these are outputs, not inputs.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 40 P rogrammable Dual-loop Highlighting “Alarm ??” and pressing the “Enter” key displays an alpha-numeric keyboard. Type the Alarm Text that you wish to be displayed. Pre ssing the “Enter” key returns you to the previ ous screen “Passcodes”.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 41 P rogrammable Dual-loop “Hold Instrument Number” defines the Slave Instrument to be placed in hold (n ormally used with Soak) if the Process Variable goes below th e value entered in “Hold Minimum PV”, or ab ove “Hold Maximum PV”.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 42 P rogrammable Dual-loop Valve Setup – USED ONLY IN THE NITRIDING VERSION Pressing the “Enter” key makes the following screen appear .
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 43 P rogrammable Dual-loop Programmer Setup Pressing the “Enter” key makes the following screen appear . This screen is used to restore th e 9200 Factory Defa ults. This is accomplished by pressing the “Factory Defaults” Button.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 44 P rogrammable Dual-loop User Calibration Highlighting “User Calibration” and pressing the “Enter” key takes y ou to the following screen. Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Cold Junction value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 45 P rogrammable Dual-loop Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero input 1 range value. Normally terminals 31 and 32 are shorted for this step.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 46 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span input 2 range value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 47 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero input 3 range value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 48 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Zero Output 1 value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 49 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span Output 1 value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 50 P rogrammable Dual-loop Pressing the “Next ->” key displays the following calibration screen: Pressing the “Edit” button displays a numeric keypad allowing you to ch ange the Span Output 2 value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 51 P rogrammable Dual-loop Set Menu Security Pressing the “Enter” key moves you to the screen below. Highlighting a specific screen (using the Blue up an d down Arrows) and pressing the “Enter” key changes the displayed Security Level of the highlighted Screen.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 52 P rogrammable Dual-loop Curve Entry Operator Alternate PID Setup Operator Analog Input Board Setup Operator AI Board Calibration .
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 53 P rogrammable Dual-loop Tuning Assistant – For Future Use Pressing the “Select” button with “Loop 1” highlighted produc.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 54 P rogrammable Dual-loop Curve Entry Pressing the “Enter” key makes the following screen appear .
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 55 P rogrammable Dual-loop Alternate PID Setup Pressing the “Enter” key makes the following screen appear . This screen is used to enable up to 16 sets of alte rnate PID’s for Control purp oses.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 56 P rogrammable Dual-loop Chapter 3 - PROGRAMS Overview The program format used in the SERIES 9200 provides a simple bu t powerful recipe langu age for controlling the heat-treat process.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 57 P rogrammable Dual-loop To edit a step in the recipe, using the “UP” and “DOWN” arr ow keys, highlight the step that you wish to edit and press the “Enter” key.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 58 P rogrammable Dual-loop Chapter 4 - SERIES 9200 “Opcode”s Programmer Description The SERIES 9200 series Atmosphere/Temper ature Recipe Programmer provides a convenient operator interface and recipe programmer.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 59 P rogrammable Dual-loop DEV_AL This deviation alarm “opcod e” is used to turn the temperature or atm osphere deviation alarms ON or OFF.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 60 P rogrammable Dual-loop percent output. The atmosphere d ata is the high limit point for the atmosphere percen t output. This alarm remains active until the program ends. ID_SET This “opcode” is used to set the ID number to the value specified in the temp erature data.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 61 P rogrammable Dual-loop The options are: • wait, reach within band; • wait up, reach or exceed the specified valu e; • or wait down, reach or be less th an th e specified value.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 62 P rogrammable Dual-loop • wait up, reach or exceed the setp oint; • or wait down, reach or be less th an the setpoint. The default band can be set under the configuration menu and is typic ally 15degrees.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 63 P rogrammable Dual-loop Chapter 5 - APPLICATIONS INFORMATION 9200 MMI Protocol Register Mapping July 16, 2004 The 9200 maps the most common parameters to be as compatible as p ossible to a MMI FDP VER.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 64 P rogrammable Dual-loop Default Values Series 9200 Factory defaults August 17, 2003.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 65 P rogrammable Dual-loop Values independent of PV type Parameter Default Factory Setting Customer Setting Burn off recovery wait 1.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 66 P rogrammable Dual-loop Values independent of PV type Parameter Default Factory Setting Customer Setting Loop 3 setpoint 0 Loop 3 prop band 4 Loop 3 reset 0.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 67 P rogrammable Dual-loop Sample Recipe - % Carbon and Temperature (Batch Furnace) Standard Event Assignments To simplify operation and maintain consistency, SSI has ad opted the following event assignments.
Model 9200 Programmable Dual-loop Controller SSi Manual SERIES 9200 68 P rogrammable Dual-loop Revision History Rev. Description Date - Initial Release 04-24-2001 A Added Revision History 07-11-2001 B.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il SSI America 9200 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del SSI America 9200 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso SSI America 9200 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul SSI America 9200 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il SSI America 9200, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del SSI America 9200.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il SSI America 9200. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo SSI America 9200 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
