Manuale d’uso / di manutenzione del prodotto 460AA-2RR del fabbricante Southbend
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M ANUAL 1182299 REV 3 (05/05) D RAFT $18.00 RESTAURANT RANGE MANUAL SECTION RR OPERATOR’S MANUAL FOR MODEL 400 RESTAURANT RANGES With Serial Numbers Beginning 99A Ranges with Single O ven Base: 424E.
M ODEL 400 R ESTAURANT R ANGES P AGE 2 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/0 5) D RAFT SAFETY PRECAUTIONS Before installing and operating this eq uipment, be sure everyone involved in its operation is fully trained and aware of precautions.
M ODEL 400 R ESTAURANT R ANGES T ABLE OF C ONTENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 3 OF 64 Congratulations! You have purcha sed one of the fines t pieces of heavy-duty commercial cooking equipment on the market.
S PECIFICATIONS M ODEL 400 R ES TAURANT R ANGES P AGE 4 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/0 5) D RAFT SPECIFICATIONS S PECIFICATIONS NOTICE Local codes regardi ng installation vary greatly from one area to anothe r. The National Fire Protection Association, I nc.
M ODEL 400 R ESTAURANT R ANGES S PECIFICATIONS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 5 OF 64 SPECIFICATIONS EXTERIOR DIMENSIONS Top Views O R O R O R O R O 424E 436A 436D 436A-1GL.
S PECIFICATIONS M ODEL 400 R ES TAURANT R ANGES P AGE 6 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/0 5) D RAFT SPECIFICATIONS Table continuing from previous page.
M ODEL 400 R ESTAURANT R ANGES S PECIFICATIONS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 7 OF 64 SPECIFICATIONS INTERIOR DIMENSIONS AND UTILITY DATA (f or Ranges Built Before April 9,.
S PECIFICATIONS M ODEL 400 R ES TAURANT R ANGES P AGE 8 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/0 5) D RAFT SPECIFICATIONS INTERIOR DIMENSIONS AND UTILITY DATA (for Ranges Built After April 8,.
M ODEL 400 R ESTAURANT R ANGES S PECIFICATIONS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 9 OF 64 SPECIFICATIONS VENTILATION ! WARNING Improper ventilation can result in perso nal injury or death. Ventilation which fails to properly remove flue products can cause hea daches, drowsiness, nausea, or co uld result in de ath.
S PECIFICATIONS M ODEL 400 R ES TAURANT R ANGES P AGE 10 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT SPECIFICATIONS This appliance should be con nected ONLY to the type of gas for which it is equipped. An adequate gas supply is imperative.
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 11 OF 64 INSTALLATION I NSTALLATION NOTICE These installation procedures mu st be followed by qualified personnel or warranty will be void. Local codes regardi ng installation vary greatly from one area to anothe r.
I NSTALLATI ON M ODEL 400 R ESTAURANT R ANGES P AGE 12 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT INSTALLATION Flue Rise r Skid Base Shelf Step 2a: Install the Legs A set of four legs is packed with units ordered with legs. (For units orde red with casters, go to Step 2b.
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 13 OF 64 INSTALLATION Step 2b: Install Casters and Restraint NOTICE For an applianc e equipped with casters, (1) the installation shall be made with a connector that complies with the Standard for Connectors for Mo vable Gas Appliances, ANSI Z21.
I NSTALLATI ON M ODEL 400 R ESTAURANT R ANGES P AGE 14 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT INSTALLATION 8. Thread hex nut (item “G”) and slide the washer (ite m “H”) on to the eye-bolt. Insert the eye-bolt through the 1/4" drilled hole and secure with a washe r (item “H”) and nylon lock nut (item “I”).
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 15 OF 64 INSTALLATION Step 3: Attach Flue Riser and Shelf Assemblies 1. Place the flue riser assembly on the range as shown on the approp riate diag ram below.
I NSTALLATI ON M ODEL 400 R ESTAURANT R ANGES P AGE 16 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT INSTALLATION Step 4: Connect Electricity (for Models with Convection Ovens) Wiring diagrams are located on the rear of the range. Be su re that the input voltage and phase match the requirements shown on the se rial plate.
M ODEL 400 R ESTAURANT R ANGES I NSTALLATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 17 OF 64 INSTALLATION Step 6: Check the Installation 1. Check that all screws and bolts are tightened. 2. Move the range into the posit ion at which it will be operated.
O PERATION M ODEL 400 R ESTAURANT R ANGES P AGE 18 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT OPERATION O PERATION ! DANGER EXPLOSION HAZARD In the event a gas odor is detected, shut down e qui pment at the main shut off valve. Immediately call the emergency phone number of your gas su pplier.
M ODEL 400 R ESTAURANT R ANGES O PERATION O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 19 OF 64 OPERATION HOT TOP SECTIONS Range can be ordered with a hot-to p section replacin g one or more open-top b urner sections. Each hot-top is controlled by a knob on the front control pan el.
O PERATION M ODEL 400 R ESTAURANT R ANGES P AGE 20 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT OPERATION RAISED-GRIDDLE BROILER SECTION Ranges can be ordered with a raised -griddle broiler sect ion. Each raised-griddle b roiler is controlled by a knob on the front control panel.
M ODEL 400 R ESTAURANT R ANGES C OOKING H INTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 21 OF 64 COOKING HINTS C OOKING H INTS COOKING TIPS (Convection-Type Oven Only) A. FROZEN ENTREE PRODUCTS: Punch holes in lid before heating. Tent lid if produ ct has a tendency to stick, i.
C OOKING H INTS M ODEL 400 R ESTAURANT R ANGES P AGE 22 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT COOKING HINTS GUIDE TO BAKING TIMES AND TEMPERAT URES (Convection-Type Oven Only) As a guide, set oven temperatures 25 to 50 degrees lo wer than called for in recipes using n on-convection ovens, i.
M ODEL 400 R ESTAURANT R ANGES C LEANING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 23 OF 64 CLEANING C LEANING Southbend equipment is sturdily construc ted of the best materials and is d esigned to provide durable service when treated with ordinary care.
C LEANING M ODEL 400 R ESTAURANT R ANGES P AGE 24 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT CLEANING BLACK BAKED ENAMEL SURFACES Allow unit to cool somewhat after use and wash exte rior with a h ot, mild detergent or soap solution; particularly clean off all grease deposits.
M ODEL 400 R ESTAURANT R ANGES C LEANING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 25 OF 64 CLEANING OVEN INTERIOR (STA NDARD-TYPE OVEN) Allow oven to cool. Remove porcel ain enameled oven bottom. Clean by rubbing with strong detergent and Brillo pad or similar scrubber.
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 26 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS A DJUSTMENTS ! WARNING ADJUSTMENTS AND SERVICE WORK MAY BE PERFORMED ONLY BY A QUALIFIED TECHNICIAN WHO IS EXPERIENCED IN, AND KNOWLEDGEABLE WITH, THE OPERATION OF COMMERCIAL COOKING EQUIPMENT.
M ODEL 400 R ESTAURANT R ANGES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 27 OF 64 ADJUSTMENTS ALL TOP BURNERS All burners have a primary air a dju stment by means of an air shutter on the mixer face. Loosen screw and rotate mixer cap until a clear, st able blue flame is obtained.
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 28 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS To check oven temperatures when recalibrating, use a test instrument or a reliable mercury thermometer. Place the thermocouple of test instrument or the thermometer in the middl e of the oven.
M ODEL 400 R ESTAURANT R ANGES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 29 OF 64 ADJUSTMENTS Suspend a thermocouple on the center of the oven rack in the center of the oven. Check that the oven bottom is in place. Check that the blower baffle is bolted in place.
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 30 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS The temperature is stable when the chan g e is no more than 5 ° F. Reinstall the silver cover in the knob center. The temperature should be within +/- 10 ° F of the settin g .
M ODEL 400 R ESTAURANT R ANGES A DJUSTMENTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 31 OF 64 ADJUSTMENTS THERMOSTATIC GRIDDLE BY-PASS FLAME LEVEL When the griddle reaches the temperatu re at which the dial is set, the control cut s down the flow of gas to the amount required to keep the griddle at that tem perature.
A DJUSTMENTS M ODEL 400 R ESTAURANT R ANGES P AGE 32 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT ADJUSTMENTS 2. Refer to instructions included with conversion kit. 3. Follow all steps as indica ted in the conversion kit. 4. Check for leaks and proper manifold pressure (the proce du re is on page 26).
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 33 OF 64 TROUBLESHOOTING T ROUBLESHOOTING TROUBLESHOOTING RANGE TOP BURNERS Consult the following table and the flowchart that begins o n the followin g page.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 34 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING RANGE TOP BURNER TROUBLESH OOTING Remove each burner and check that the venturi is clean and free of buildup and debris.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 35 OF 64 TROUBLESHOOTING Turn on the gas supply to the range. Install a manometer on the pressure tap. Observe the manifold pressure. Re-light the pilots and turn on all the burners.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 36 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING BASE OVEN ! CAUTION Proper and efficient operation of oven is depend ent on correct installation and function of components.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 37 OF 64 TROUBLESHOOTING If the thermocouple works properly replace the safety valve. If no pilot, raise the kick panel slightly and rotate forward.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 38 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING THER MOSTATIC GRIDDLE Set the temperature to 300 ° F and allow the griddle to reheat. Refer to flowchart on page 35 for burner troubleshooting.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 39 OF 64 TROUBLESHOOTING Turn the bypass screw counter clockwise to fully open the bypass flame. Average the temperature of each burner reading.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 40 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING TROUBLESHOOTING CONVECTION OVEN BLOWER MOTOR ! WARNING Before attempting to service or repl ace any electr ical component, make sure powe r source has been disconnected.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 41 OF 64 TROUBLESHOOTING Yes No Remove the upper valve panel cover screws and tilt the panel forward to expose the back of blower switch. CAUTION! WIRING BEHIND THE PANEL OF THE NEXT STEP.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 42 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING Continued From Previous Page Go to the motor and remove the wire terminal cover. Check that the red wire is ca ppe d off.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 43 OF 64 TROUBLESHOOTING Hot BLOWER RUNS INTERMITTENTLY Check that the vents at each end o f the motor are not obstructed. Check that the motor is not against a wall.
T ROUBLESHOOTING M ODEL 400 R ESTAURANT R ANGES P AGE 44 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT TROUBLESHOOTING Electrical Schematic for 120 Volt Ranges.
M ODEL 400 R ESTAURANT R ANGES T ROUBLESHOOTING O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 45 OF 64 TROUBLESHOOTING Electrical Schematic for 208-230 Volt Ranges.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 46 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS P ARTS ! WARNING INSTALLATION OF OTHER THAN GENUINE SO UTHBEND PARTS WILL VOID THE WARRANTY ON THIS EQUIPMENT. The serial plate is located in the comp artment below the oven on the right side.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 47 OF 64 PARTS Shelf and Flue Riser Parts for Models 424 and 436 1 2 Key Part Number Description Shelf .
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 48 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS Shelf and Flue Riser Parts for Models 448 and 460 1 2 Key Part Number Description 1 1180.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 49 OF 64 PARTS Valve Panel, Base Panel, and Drip Pan Parts 1 2 3 4 5 6 Key Part Number Description Valv.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 50 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS 1186410 V a l v e P a n e l f o r M o d e l s 4 6 0 ( s h o w n ) 1186411 V a l v e P a .
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 51 OF 64 PARTS Leg Parts 1.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 52 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS Open Top Burner Parts for Ranges Built Before April 9, 2001.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 53 OF 64 PARTS Open Top Burner Parts for Ranges Built After April 8, 2001.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 54 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS 12" Griddle Parts 1 2 3 4 5 6 7 8 9 10 11 12 Key Part Number Description 1 1178204 .
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 55 OF 64 PARTS 24", 36" and 48” Griddle Parts See drawing on follo wing page.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 56 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 18 19 20 1 2 3 4 5 6 6 14 15 16 17 18 Optional Therm.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 57 OF 64 PARTS Raised-Griddle Broiler Parts See drawing on follo wing page.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 58 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 REAR VIEW Raised-Griddle Broiler Parts See parts list on previous page.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 59 OF 64 PARTS Convection Oven Parts (See drawing on following page) Key Part Number Description 1 1180.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 60 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 61 OF 64 PARTS Standard Oven Parts See drawing on follo wing page.
P ARTS M ODEL 400 R ESTAURANT R ANGES P AGE 62 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT PARTS.
M ODEL 400 R ESTAURANT R ANGES P ARTS O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT P AGE 63 OF 64 PARTS Hot Top Parts 1 2 3 4 5 6 7 8 9 10 11 12 13 Key Part Number Description 1 1178204 K nob .
M ODEL 400 R ESTAURANT R ANGES P AGE 64 OF 64 O PERATOR ’ S M ANUAL 1182299 REV 3 (05/05) D RAFT Notes: HEAVY DUTY RESTAURANT RANGES A product with the Southbend name inco rporates the best in durability and low maintenance.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Southbend 460AA-2RR è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Southbend 460AA-2RR - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Southbend 460AA-2RR imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Southbend 460AA-2RR ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Southbend 460AA-2RR, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Southbend 460AA-2RR.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Southbend 460AA-2RR. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Southbend 460AA-2RR insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.