Manuale d’uso / di manutenzione del prodotto GB200 SERIES del fabbricante Smith Cast Iron Boilers
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GB200-IM-5 42-9184 GB200 SERIES INST ALLA TION, OPERA TION & MAINTENANCE MANU AL WITH REPLA CEMENT P AR TS LIST GAS-FIRED STEAM CAST IR ON BOILERS 85,000 T O 165,000 BTUH INPUT INTERMITTENT PILO T/VENT D AMPER & ST ANDING PILO T/VENT D AMPER SECTION 1: INTRODUCTION Code Compliance .
2 SECTION 1: INTR ODUCTION The f ollowing terms are used throughout this manual to bring attention to the presence of potential hazards or to impor tant inf or mation concerning the product: CA UTION: Indicates a potentially hazardous situation which, if not av oided, may result in minor injury or prop- erty damage .
CHIMNEY REQUIREMENTS D ANGER: A chimne y which does not meet modern safety standar ds will result in a fire or deadly carbon mono xide poisoning of the building residents. Chimney condition is of par amount impor tance for a saf e and efficient boiler installation.
4 FIGURE 2.1: MODEL GB200 BOILER DIMENSIONS PRESS. RELIEF V AL VE B W A TER LEVEL INDICA TOR 2" RETURN FRONT MINIMUM CLEARANCES TO COMB USTIBLES T op: 28" Rear: 18" Left & Right: 18.
5 STEP 2: INST ALLING STEAM PIPING T ypical piping connections are shown in Figure 2.3. All e xter- nal piping must be suppor ted by hangers, not b y the boiler or its accessories. Supply outlet must run full size from the boiler to a header at least 24" abov e top of boiler .
6 STEP 4: VENTING BOILER A f actor y-mounted spill s witch is provided on all GB200 boil- ers (see Figures 2.4 & 2.4A). The flue or vent connectors m ust be installed flush with the inside chimney liner surf ace and sealed in place with fur nace cement.
7 FIGURE 2.5: A TT ACHING VENT D AMPER T O DRAFT DIVERTER & FLUE PIPE FLOW DIRECTION ARRO W POINTS UP (REAR VIEW) MAKE SURE MO T OR IS LOCA TED ON FRONT SIDE CLOSED OPEN FLOW DIRECTION MOUNT VENT .
Maximum Capacity of Pipe in Cubic Feet of Natural Gas per Hour for Gas Pressures of 0.5 Psig or Less and a Pressure Drop of 0.3 Inch Water Column (Based on a 0.
9 STEP 6: WIRING BOILER All electrical and control wir ing must be installed in accor- dance with the codes listed in Section 1 of this manual. F ol- low the wiring diagram f or your par ticular installation as shown in Figures 2.8, 2.9, 2.10, and 2.11.
10 FIGURE 2.10: Wiring Diagram & Operation Sequence f or Boilers Equipped with Intermittent Pilot, V ent Damper and 400 Series or M & M PS804 L WCO FIGURE 2.
SECTION 3: ST AR T -UP & OPERA TION SEQUENCE OF OPERA TION F or sequence of operation of the par ticular boiler being installed, ref er to Figures 2.8, 2.9, 2.10 and 2.11 in Section 2 of this manual. Spill and rollout s witches are mounted on all GB200 boilers.
12 Example: A GB200-4L boiler takes 5 min utes, 27 seconds to use 10 cubic f eet of natural gas. The local utility indicated the heating value of the natur al gas being supplied is 1000 Btu/cu ft. Theref ore: 5 minutes, 27 seconds = 327 seconds . 36,000 x 1000 = 110,000 Btu/hr 327 Theref ore, the boiler input is correct.
13 W ARNING: If you do not f ollow these instructions exactly , a fire or explosion ma y result with property damage, personal injury , or loss of life . LIGHTING CONTINUOUS PILO T INSTRUCTIONS Honeywell VR8200 Natural or Propane Gas A. BEFORE OPERA TING smell all around the appliance area f or gas.
14 T O TURN OFF APPLIANCE INLET GAS CONTROL KNOB SHOWN IN "OFF" POSITION GAS ON OFF INTERMITTENT PILO T - HONEYWELL VR8204 1. Set the thermostat to lowest setting. 2. T urn off all electr ic power to the appliance if service is to be perf or med.
15 4. Check gas manif old for proper position and reassemble burners to the manifold. Line up holes in b urners with the or i- fices, and slide assemb ly back into position. Be sure to rein- stall burner s with burner ports on the top surface (upright).
1 Jac k et - Complete 59248 1 Jac k et - Complete 59249 1 1 Jac k et - Complete 59250 1 2 Bur ner - N.G./L.P . 59089 2334 3 Bur ner w/Pilot Brac ket - N.
Standing Pilot 5 Pilot Ass'y NG- Q314ALB, Q309A 72364 1 1 1 Pilot Ass'y NG- Q314ALB, Q309A 72365 1 Pilot Ass'y LP- Q314ALB, Q309A 72370 1111 Pilot Ass'y LP- Q314ALB, Q309D 72371 1 .
18 27 13 12 11 16 17 26 8 5 3 10 4 6 30 14 9 2 15 32 33 20 25 22 23 24 21 FIGURE 1: GB200 GENERAL ASSEMBL Y 1 28 31 30 34.
19.
20 Any appliance that b urns natural gas, propane gas, fuel oil, wood or coal is capab le of producing carbon mono xide (CO). Carbon mono xide (CO) is a gas which is odorless, colorless and tasteless but is very toxic. If your Smith boiler is not w orking proper ly , or is not vented properly , dangerous levels of CO ma y accumulate.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Smith Cast Iron Boilers GB200 SERIES è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Smith Cast Iron Boilers GB200 SERIES - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Smith Cast Iron Boilers GB200 SERIES imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Smith Cast Iron Boilers GB200 SERIES ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Smith Cast Iron Boilers GB200 SERIES, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Smith Cast Iron Boilers GB200 SERIES.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Smith Cast Iron Boilers GB200 SERIES. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Smith Cast Iron Boilers GB200 SERIES insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
