Manuale d’uso / di manutenzione del prodotto TS3650 del fabbricante RIDGID
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Part No. SP6498 Printed in T aiwan TS3650 OPERA TORS MANUAL 10" CAST IRON T ABLE SA W 1-866-539-1710 ! W ARNING: For Y our Own Safety Read Operator’ s Manual Before Operating Saw .
2 T able of Contents Section Page T able of Contents ..............................................2 Safety Instructions For T able Saw ....................3 Safety Signal Words ......................................3 Before Using The Saw ............
3 Safety Instructions For T able Saw Safety is a combination of common sense, staying alert and knowing how your table saw works. Read this manual to understand this table saw . Safety Signal Words DANGER: means if the safety information is not followed someone will be seriously injured or killed.
4 Safety Instructions For T able Saw (continued) • Find and read all the warning labels found on the saw (shown below). When Installing Or Moving The Saw Before Each Use Reduce the Risk of Dangerous Environment. • Use the saw in a dry , indoor place protected from rain.
5 • Check for alignment of moving parts, binding of moving parts, breakage of parts, saw stability , and any other conditions that may affect the way the saw works. • If any part is missing, bent or broken in any way , or any electrical part does not work properly , turn the saw of f and unplug the saw .
6 Safety Instructions For T able Saw (continued) Plan your work • Use the right tool. Don’t force tool or attachment to do a job it was not designed for . Inspect your workpiece. • Make sure there are no nails or foreign objects in the part of the workpiece to be cut.
glasses. Safety goggles are available at many local retail stores. Glasses or goggles not in compliance with ANSI or CSA could seriously hurt you when they break. • For dusty operations, wear a dust mask along with safety goggles. Plan the way you will push the workpiece through.
8 Safety Instructions For T able Saw (continued) • T o reduce the risk of throwback of cut off pieces. • Use the guard assembly . T o remove loose pieces beneath or trapped inside the guard. • T urn saw “OFF”. • Remove switch key . • W ait for blade to stop before lifting the guard.
9 Glossary of T erms for W oodworking Additional Safety Instructions For: Additional Safety Instructions For Herc-U-Lift™ Caster System: Before Using the Caster System Read the following warning located on the plate assembly: Crosscut T ype Cuts. • Never use the rip fence when cross-cutting.
Miter Cut An angle cutting operation made across the width of the workpiece. Molding A non through cut which produces a special shape in the workpiece used for joining or decoration. Ploughing Grooving with the grain the length of the workpiece, using the fence.
11 Motor Specifications and Electrical Requirements Sawblade Path The area of the workpiece or table top directly in line with either the travel of the blade or the part of the workpiece which will be, or has been, cut by the blade. Set The distance that the tip of the sawblade tooth is bent (or set) outward from the face of the blade.
12 Motor Specifications and Electrical Requirements (continued) The plug supplied on your tool may not fit into the outlet you are planning to use. Y our local electrical code may require slightly different power cord plug connections.
13 Changing Motor V oltage W ARNING: Electric shock can kill. T o reduce the risk of shock, never connect plug to power source outlet until all assembly steps are completed. Unplug saw before making or changing any connections. NOTE: The saw is prewired at the factory for 120V operation.
14 Motor Specifications and Electrical Requirements (continued) Motor Thermal Overload Protector CAUTION: T o reduce the risk of motor damage, this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation.
15 Unpacking and Checking Contents T ools Needed Unpacking The TS3650 comes with two cartons labeld 1 of 2 and 2 of 2. Make sure you have both cartons before beginning assembly .
Unpacking and Checking Contents (continued) List of Loose Parts Item Part Name Qty . A Miter Gauge ...........................1 B T able Extension .....................2 C Blade Guard ..........................1 D Belt Guard ..........................
Herc-U-Lift™ Caster Carton Item Description Qty . A Channel Rear .......................1 B T ube U-Bolt 19-5/8" Long ......1 C T ube Support 17-1/4" Long ...1 D Plate Assembly ......................1 17 Item Description Qty . E T ube Front 13-7/8" Long .
Assembly (continued) 18 Installing Elevation Handwheel 1. Locate the following hardware: 1 Handwheel 1 Elevation Lock Knob 1 Elevation Lock T ube 2. Slide elevation lock tube onto elevation shaft. 3. Line up flat spots on shaft and handwheel, push handwheel onto shaft.
19 4. Assemble the legs as shown. Insert the screws through the holes in the legs, then through the holes in the end panels. Attach miter gauge and rip fence storage hooks as shown. Legs must be assembled on top of panels. 5. Screw on the serrated flange hex nuts hand tight.
Assembly (continued) 1. Place the saw upside down onto a smooth piece of cardboard or heavy paper , on the floor , so the saw is resting on the table top. 2. Place legs on saw so that holes in saw base and leg set line up and trim label is facing front.
21 Assembling T able Extensions 1. From the blister pack locate the following hardware: (Quantity indicated is for two extensions) 8 Hex Head Screws, 5/16-18 x 3/4" Long with washers NOTE: Assemble with saw upside down. 2. Insert four (4) 5/16-18 x 3/4 in.
Assembly (continued) W ARNING: T able extensions must be installed. Front edge of table and extensions must be lined up. An uneven front edge can twist the fence guide bar . T wisted guide bars can misalign fence. A misaligned fence can cause binding or kickback.
23 W ARNING: The blade must be parallel to the miter gauge groove. Misaligned blades could bind on workpiece. Workpiece could suddenly kickback. Y ou could be cut or hit. Checking Heeling Adjustment or Parallelism of Sawblade to Miter Gauge Groove While cutting, the material must move in a straight line parallel to the sawblade.
Assembly (continued) 24 7. T ighten the tilt lock handle located at the front of the saw . 8. Loosen the three mounting screws that hold the front trunnion and the three mounting screws that hold the rear trunnion using a 9/16" wrench.
25 Checking Blade Tilt, or Squareness of Blade to T able When the bevel pointer is pointing directly to the “0” mark on the bevel scale, the sawblade should make a square cut 90° to the table. T o check for squareness, 90° position: 1. Raise blade to 3" depth of cut.
Assembly (continued) 26 B. If blade is not square to table...the 90° stop screw must be adjusted. 1. Use a 3/16" hex “L” wrench to unscrew the 90° stop screw until it is flush with the top of the table. 2. T urn bevel handwheel clockwise one turn, then turn handwheel counter-clockwise until blade is square with table.
27 Assembly Tips 1. The caster set consists of an upper and lower assembly . 2. First put the upper and lower assembly together following instruc- tions below . 3. Loosely assemble all nut and screw connections. After mounting the assemblies on the table saw , adjust frames on center , and then securely tighten all fasteners.
Assembly (continued) 28 Lower Assembly 1. Locate the following hardware. 4 Hex Head Screw w/W asher 1/4-20 x 2 4 Lock Nut 1/4-20 4 Hex Nut w/Serrated Flange 5/16-18 2 Hex Nut w/Serrated Flange 7/16 1 U-Bolt 2.
29 Installation Instructions 1. Locate the following hardware: 4 Hex Head Screw w/W asher 1/4-20 x 1-5/8 4 W asher 1/4 I.D. 12 Lock Nut 1/4-20 8 Hex Head Screw 1/4-20 x 1/2 2. Locate the following: 4 Bracket 3. Install the four leg brackets on the inside of each leg using 1/4-20 x 1/2" hex head screws and lock nuts.
Assembly (continued) 30 Operation of Herc-U-Lift™ Caster System The caster set is activated by pressing down on the metal platform. This will raise the table saw and allow the saw to be moved to desired location. T o lower the table saw , press down on the foot pedal.
31 1. Locate the following hardware: 4 Square Head Bolts, 5/16-18 x 1" Long 4 Serrated Flange Hex Nuts, 5/16-18 2. From the fence guide bar carton find the following: 1 Front Guide Bar (Long) 3. Insert four 5/16-18 x 1” long square head bolts into the holes as shown.
Assembly (continued) 32 Installing Rear Fence Guide Bar 1 . Locate the following hardware: 4 Square Head Bolts, 5/16-18 x 1" Long 4 Serrated Flange Hex Nuts, 5/16-18 2. From the fence guide bar carton find the following: 1 Rear Guide Bar (Short) 3.
33 Installing Shims 1. Locate the following hardware: 10 V ery thin shim washers. 2. Loosen the 4 nuts holding the rear guide bar in place. 3. Holding the guide bar against the rear of saw table and extensions, note if there is any gap between the table or extension and the inside face of the rear guide bar .
Assembly (continued) 34 Installing Spacer Bar 1. Locate the following hardware: 2 Set Screws 10-32 x 7/16" long From unlabeled bag assembly remove the following: 2 Locking Plates From among the loose parts find the following: 1 Spacer Bar 2.
35 W ARNING: A misaligned fence can cause kickbacks and jams. T o reduce the risk of injury , follow these instructions until the fence is properly aligned. Rip Fence Alignment Adjustment Hex Head Screws for Adjusting Fence Parallelism Miter Gage Groove 1.
Assembly (continued) 36 Adjusting Fence Indicator The rip fence has two indicators. One to use when the fence is on the right side of the blade and one to use when the fence is on the left side of the blade. 1. Place rip fence on saw table so that it lightly touches the right side of the blade and lock it in this position.
37 6. Raise blade guard. Lift up both anti- kickback pawls. Insert a large set screw wrench in the notches of the pawls to hold the pawls out of the way . Align spreader square to table as shown. 7. T ighten both hex head screws. Serrated Flange Hex Nut Aligning Blade Guard 1.
38 Assembly (continued) 4. Place rip fence on the right hand side of table. Carefully move it against blade so that it is parallel to the blade, and just touches tips of saw teeth. T ighten rip fence lock lever . 5. Insert folded paper between spreader and fence.
39 Installing Belt 1. Locate the motor belt 2. Lower the blade all the way down and set bevel to 0°. 3. Install belt on saw pulley and motor pulley . 4. Sight along edges of both pulleys check that the belt is parallel to the edges of both pulleys. If not, use a Hex “L” wrench to loosen the setscrew on the motor pulley .
Motor Stud Flat W asher Serrated Flange Hex Nut Belt Guard 40 Assembly (continued) 2. Lower blade all the way down and remove the motor belt. 3. Install one flat washer onto each of the four motor studs. 4. Open the hinged belt guard by pressing down on the tab lock as shown.
41 Mounting Switch on Right Side 1. Slide the nuts into the lower slot of the front guide bar from the right end, with the switch facing front. 2. Slide switch assembly left until the left side of switch assembly is in line with right side of main saw table - tighten screws.
42 Getting to Know Y our T able Saw 12 Micro-Adjust Rip Fence 1 On-Off Switch 4 Bevel Handwheel 1 1 Ind-I-Cut 14 Rip Fence Storage Hooks 13 Casters 6 Rip Fence 9 T able Insert 8 Blade Guard 10 Sawblade 7 Miter Gauge 5 Tilt Lock Handle 3 Elevation Lock Knob 15 Sawdust Ejection Port 7 Miter Gauge Storage Hook 2 Elevation Wheel 1.
43 W ARNING: Never operate saw without the proper insert in place. Use the table insert when sawing. Use the combination dado molding insert when using a dado or molding head. 2. Elevation Handwheel... elevates or lowers the blade. T urn clockwise to elevate, counterclockwise to lower .
A. Raise blade guard, remove insert, elevate blade to its highest point. B. T o remove blade, hold arbor wrench securely , pull arbor nut wrench towards the front of the table. C. T o tighten arbor nut, hold arbor wrench securely , push arbor nut wrench towards the rear of the table.
45 D. These lines indicate the “path” of the cut (kerf) made by the sawblade. E. When cutting the workpiece, line up mark on workpiece with line on disk. NOTE: When the blade is changed, or a dado/molding head installed these lines will need to be erased and reset.
46 Getting to Know Y our T able Saw (continued) 15. Sawdust Ejection Port Y our table saw is equipped with a vacuum hookup. This feature will allow you to attach any standard 2-1/2 inch diameter wet/dry vacuum hose into the hole provided for convenient sawdust removal.
9. T urn the saw “ON”. 10. Slowly and cautiously raise the saw blade into the zero clearance insert by rotating the elevation handle clock- wise 4 turns. Return the saw blade to completely lowered position. 1 1. T urn the saw “OFF” and unplug.
48 Getting to Know Y our T able Saw (continued) W ARNING: T o reduce the risk of injury from accidental start, make sure switch is “OFF” and saw is unplugged.
49 • If using blade stabilizers, check for proper clearance before raising the saw blade. • When using a dado blade, follow the procedures above. However , use additional caution due to the large amount of material being “cut-away” from the zero clearance insert.
Safety Instructions for Basic Saw Operations (continued) 50 - Always use unbroken, balanced blades designed to fit this saw’s 5/8 inch arbor . - When thru-sawing (making cuts where the blade comes through the workpiece top), always use a 10 inch diameter blade.
51 • Never confine the piece being cut off, that is, the piece not against the fence, miter gauge or fixture. Never hold it, clamp it, touch it, or use length stops against it. It must be free to move. If confined, it could get wedged against the blade and cause a kickback or throwback.
Safety Instructions for Basic Saw Operations (continued) 52 Whenever Sawblade Is Spinning • Before actually cutting with the saw , watch it while it runs for a short while. If it makes an unfamiliar noise or vibrates a lot, stop immediately . T urn the saw off.
53 Attaching Wood Face Board 1. A T -slot is provided in the rip fence for attaching a wood facing when using the dado head, or molding head, featherboards or other jigs and fixtures. 2. Select a piece of smooth straight wood approximately 3/4 inch thick, and the same length as the rip fence.
54 Work Feed Devices (continued) Push Block There are any number of ways to properly cut your workpieces to make a push block. The following steps describe one way you can make a push block. Making the base: • Start with a piece of 3/8 inch plywood at least 5-5/8 inches wide or wider and 12 inches long or longer .
55 Making the handle: • Miter crosscut a piece of 3/4 inch thick plywood to shape and size shown: NOTE: The mitered corners can be any size that looks like the drawing (about 1- 1/2" by 1-1/2").
56 Work Feed Devices (continued) Work Support for Material over 26" Wide When ripping material in excess of 26" wide, install this fence extension to support the edge of the work and prevent material from sliding under rip fence. Making the base: • Start with a piece of 3/4" plywood at least 4" wide and at least 25" long.
57 Basic Saw Operations Using the Miter Gauge The miter gauge is used when crosscutting, miter cutting, bevel cutting, compound miter cutting, dadoing and when rabbeting across the end of a narrow workpiece. Before Starting: • Never use the rip fence when cross- cutting except as specifically instructed.
• Slide the workpiece along the miter gauge until it touches the block... hold the workpiece securely against the miter gauge or clamp it with the hold-down clamp (optional accessory not shown). • Make the cut...turn the saw off... remove the piece after the blade has stopped and before cutting the next piece.
59 Miter Crosscutting Miter cutting is known as cutting wood at an angle other than 90° with the edge of the wood. Follow the same procedure as you would for crosscutting. • Adjust the miter gauge to the desired angle, and lock it. • The miter gauge may be used in either of the grooves in the table.
60 Basic Saw Operations (continued) Using the Rip Fence Ripping, bevel ripping, resawing and rabbeting are performed using the rip fence together with the auxiliary fence/work support, push stick or push block. • Never use the miter gauge when ripping • Use a push stick whenever the fence is 2 inches or more from the blade.
Ripping Definition: Cutting operation along the length of the workpiece. Position the fence to the desired width of rip and lock in place. Before starting to rip, be sure: 1. Rip fence is parallel to sawblade. 2. Spreader is properly aligned with sawblade.
62 Basic Saw Operations (continued) When “width of rip” is narrower than 2” the push stick cannot be used because the guard will interfere...use the auxiliary fence and push block. Use the T -slots in the rip fence to attach the auxiliary fence.
63 Using Featherboards for Thru- Sawing Featherboards are not employed for thru-sawing operations when using the miter gauge. Featherboards are used to keep the work in contact with the fence and table as shown, and to help stop kickbacks.
64 Basic Saw Operations (continued) Mount featherboards to facing board and table as shown, so that leading edges of featherboards will support workpiece until cut is complete, and the workpiece has been pushed completely past the cutter (sawblade, dado-head, etc.
65 W ARNING: T o reduce the risk of cutting tool failure and thrown shrapnel (broken pieces of blade) read and understand all the warnings and instructions which come with carbide tipped blades. Failure to heed all carbide tipped blade warnings and safety instructions can result in serious injury .
66 Basic Saw Operations (continued) The dado head is assembled to the saw arbor in the same manner as the saw blade. The arbor on the saw , is long enough so that the widest cut that can be made is 13/16" wide. It is not necessary to install the outside loose collar before screwing on the arbor nut.
67 Molding Molding is cutting a shape on the edge or face of the workpiece. With a molding head and a selection of different knife shapes it is possible for almost any kind of molding (base, cove, bead, etc.) to be produced. There are a wide variety of molding heads available as well as many different shapes of knives.
68 Adjustments Miter Gauge NOTE: The graduations are manufac-tured to very close tolerances which pro-vide ample accuracy for fine woodworking. In some cases where extreme accuracy is required, when making angle cuts, for example, make a trial cut and then recheck it.
69 Maintaining Y our T able Saw Maintenance • Do not allow sawdust to accumulate inside the saw . Frequently blow out any dust that may accumulate inside the saw cabinet and the motor .
70 Lubrication RIDGID Recommends the Following Accessories The saw motor bearings have been packed at the factory with proper lubri- cant. See motor label for lubrication instructions. The following parts should be oiled occasionally with SAE no. 20 or no.
71 120 V and 240V Wiring Diagrams 120V 240V BLACK WHITE WHITE GREEN YELLOW BROWN ORANGE RED 21 3 MOTOR PURPLE WHITE GREEN BLACK Overload Protector GREEN WHITE BLACK Motor Supplycord BLACK WHITE GREEN .
72 Troubleshooting .SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 72.
73 Troubleshooting .SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 73.
74 Troubleshooting .SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 74.
75 Notes .SP6498 Belt Drive Saw 05/03 7/15/03 7:05 AM Page 75.
Catalog No. TS3650 Model No TS36500 Serial No. c RIDGID, INC. Part No. SP6498 Form No. SP6498 Printed in T aiwan 06/03 .SP6498 Belt Drive Saw 05/03 7/15/03 7:06 AM Page 88.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il RIDGID TS3650 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del RIDGID TS3650 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso RIDGID TS3650 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul RIDGID TS3650 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il RIDGID TS3650, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del RIDGID TS3650.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il RIDGID TS3650. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo RIDGID TS3650 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
