Manuale d’uso / di manutenzione del prodotto 201 del fabbricante Powermatic
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22" PLA NER Model 201 Instr uction Manual & Par ts Lis t M-0460224 (800) 274- 6848 www. p owe r m at i c . c o m.
2 Thi s manual has been prepared f or t he owner and operators of a Powerm ati c M odel 201 Pl aner. It s purpose, aside f rom m achi ne operat i on, is t o pr om ot e safet y t hr ough t he use of ac c ept ed corr ec t operat i ng and m ai nt enanc e procedur es.
3 TA BLE OF CONT ENTS Safety R ules .................................................................................................................................................... 4-5 Safety: D eca ls .............................................
4 SA F ETY RULES As w i th al l m achi nes, t here i s a certai n am ount of hazard i nv ol v ed wi th t he use of this planer. Use the m achi ne w i th the respect and cauti on dem anded where safet y prec auti ons are conc erned. W hen nor m al safet y precauti ons are ov er l ooked or i gnored, personal i nj ury t o the oper at or can r esul t .
5 If st ock stop s feedin g: I f the board bei ng planed stops f eeding, disengage or tur n t he f eed of f and turn the power of f . W ai t unti l t he cut terhead com es to a com plet e s t op bef ore lowering t he tabl e to rem ov e the board.
6 Fa miliariz e y ou rs elf w ith th e follo w ing sa f et y n otic es us ed in t his m anual : CAUTI ON: (T hi s m eans that i f precaut i ons are not heeded, i t m ay resul t i n m i nor or m oder a.
7 SPECIF ICA TION S: Model 201, 22” Planer Tabl e with st andar d ex t ensions ........................................................................................................................ 28 ” x 3 8” Maximum cutting w idth ..........
8 RECEIVING Open shi pping cr ate and chec k f or shi pping dam age. Report any dam age im m edi at ely t o your di stri but or. Read the i nstruct i on m anual t horoughl y f or ass em bl y, m ai nt enanc e and saf et y i nstruc t i ons.
9 INSPECT ION Bef ore put ti ng pow er t o the m achi ne, check t hat al l screws are ti ght , that al l m ec hanic al f unc ti ons w ork f reel y and t hat t he cutt erhead t urns fr eely wit hout knif e contac t wit h the chi pbreak er or pressure bar.
10 OPENI NG HOOD To open the hood f or access to the cut ter head, rem ov e the t w o hex screws w i t h the 22m m wrench prov i ded. See Fi gure 6. KNIFE I NST ALLAT ION & A DJUST MENT CAUTI ON: Use care w hen pl acin g h and s n ear kni ves as t hey are extremel y sharp and can cause severe cu ts.
11 WA RNI NG : After in stal l in g kni ves, re- ch eck all g ib screws. Lo ose g ib screws can resu lt in kn ives b ein g t h row n o ut o f th e cutt erh ead, causi n g severe d amage t o th e mach in e and poss ible se rious or fa tal injur y to the opera tor or by sta nders .
12 To adj ust the i nf eed r ol l : 1. Pl ace a bed and f eed rol l gauge ( accessory #2230002) under a kni f e in t he cutter head and rai se the tabl e unt il t he gauge contac ts the kni f e at the apex of i ts curv e.
13 If it is to o h igh , a s ha llow "c lip" w ill occ ur a t ea ch end of the board. If i t i s too l ow, stock w ill n ot f eed through. Use a bed and f eed r oll gauge to set t he f ul l lengt h of the pressure bar to be . 000-. 001" (.
14 4. Repeat t he pr ocess f or t he l ef t side, and then r e- check the ri ght side. It i s i m por t ant t hat bot h ends of t he tabl e r ol l s be t he sam e hei ght to hel p prev ent skewing of the board as i t f eeds thr ough t he m achi ne. 5.
15 Learni ng to read a boar d f or i m perf ec ti ons w ill s ave hours in adj usti ng a planer to operat e properl y. Fol l ow i ng are som e probl em s that may ari se and thei r probabl e soluti ons: FEED RESTRICTION: Thi s is caused ei ther by the t able rol ls being set t oo low f or roughi ng operat i ons or f rom a l ow pressure bar.
16 CHATT ER: Chatt er m arks usuall y appear on t hi n m ateri al . S ee Fi gure 21. Ev en at thei r l owes t point , t he tabl e rol l s are too hi gh to handl e thi n m ater ial .
17 MAINTENA NCE Peri odi c or regul ar i nspecti ons are requir ed to ensure that the m achine i s in proper adj us t ment , that all screws are ti ght, that bel ts are i n good condi ti on, t hat dust has not acc um ulat ed i n the el ect ri cal enc losures, and t hat there ar e no loose or worn el ec t ri cal connect ions.
18 TROUBLE-SHOOTING: OPE RAT ING PROBLEM S (201 P laner) PROBLEM POSSIBLE CA USE SOLUT ION Sni pe 1. T abl e rol l ers not set proper ly . 1. Adj ust rol l ers to proper hei ght . 2. I nadequat e support of l ong boards. 2. Suppor t l ong boards with ex t ensi on (NOTE : Snipe can be roller s.
19 TROUBLE-SHOOTING: MECHANICAL & ELECTRICAL PROBLEMS (201 Planer) PROBLEM POSSIBLE CA USE SOLUT IO N Unev en dept h 1. Kni f e pr oj ect i on 1. Adj ust kni f e pr oj ect i on. of cut si de t o side 2. Cut t erhead not l ev el with bed. 2. Lev el bed.
20 Ma ch ine w ill no t s ta rt/ 7. Mo tor s ta rte r failu re . 7 . (co nt i nued) restart or repeat edly If v ol t age bet ween s tar t er and m ot or i s inc or r ec t, tri ps ci rcui t br eak er you hav e a start er probl em . or bl ows f uses If v olt age between start er and m ot or i s cor r ec t , you hav e a m ot or pr obl em .
21 PARTS LI ST: Gearbox Assembly (Model 201 Planer) No. P art No . Descrip t i on Qu an ti t y 1 6012034 Gearbox Body ................................................................................................1 2 6012035 Ball Beari ng, 6201- 2NS E .
22 Gearbox Assembly (Model 201 Planer).
23 PARTS LI ST: Cutter head A ssembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012131 Socket Head Cap S c r ew, M10 x 1. 5P x 75Lg ...................................................... 2 2 6012080 Flat W asher, 10m m x 25 x 3T .
24 No. P art No . Descrip ti o n Q u a ntity 57 6012179 Knif e ( set of 4) ..................................................................................................... 1 58 6012180 G i b Screw .................................................
25 Cutterhead Assembly (Model 201 Planer).
26 PARTS LI ST: Top Cover Assembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012181 Dust Hood ............................................................................................................ 1 2 6012091 Screw, M6 x 1.
27 Top Cover Assembly (Model 201 Planer).
28 PARTS LI ST: Colum n A ssem bly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012193 Lif t i ng Ey e, M20 x 2. 5P x 30Lg ............................................................................ 2 2 6012194 Lef t Col um n .....
29 Column Assembly (Model 201 Planer).
30 PARTS LI ST: Table Assembly (M odel 201 P laner) No. P art No . Descrip t i on Qu an ti t y 1 6012233 Brac ket .............................................................................................................. 4 2 BB- 6203Z Z Bal l Bear i ng, 6203- ZZ .
31 Table Assembly (Model 201 Pl aner).
32 PARTS LI ST: Base Assembly (Model 201 Planer) No. P art No . Descri pti on Qu an ti t y 1 6012068 Rubber Boot ........................................................................................................ 2 2 6012069 Lead Screw ..........
33 No. P art No . Descri pti on Qu an ti t y 53 6012048 S oc k et Head Cap Scr ew, M 10 x 1. 5P x 20Lg ...................................................... 1 54 6012116 W asher ........................................................................
34 Base Assembly (Model 201 Planer).
35 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 1P h 230V.
36 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 3P h 230V.
37 ELECT RICA L SCHEMAT IC (M odel 201 Planer) 7.5HP 3P h 460V.
38.
39 To or der par t s or reach our serv i ce depart m ent , pl ease cal l our t ol l -f ree num ber bet ween 8:00 a. m . and 4:30 p. m . (CST ), M onday thr ough Fri day. Hav i ng t he Model Num ber and S eri al Num ber of your m ac hi ne av ai l abl e when you ca ll w ill allo w us to s er v e y ou qu ickly and acc ur at el y .
40 0 3 / 0 3 R e v . A W MH T ool G r oup P.O. Bo x 1349 Auburn, W A 98071-1349 Phone (800) 274- 6848 Fax : ( 800) 274-6840 E-m ai l : powermat i c @ wmht ool group.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Powermatic 201 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Powermatic 201 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Powermatic 201 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Powermatic 201 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Powermatic 201, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Powermatic 201.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Powermatic 201. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Powermatic 201 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
