Manuale d’uso / di manutenzione del prodotto QP-202TH del fabbricante Multiquip
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OPERA TION AND P AR TS MANUAL © COPYRIGHT 2003, MUL TIQUIP INC . Re vision #1 (01/07/03) MUL TIQUIP INC . . . . . P ARTS DEP ARTMENT : 18910 WILMINGTON AVE.
P A GE 2 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03).
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 3 HERE'S HOW TO GET HELP PLEASE HA VE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING P AR TS DEP AR TMENT 800-427-1244 or 310-.
P A GE 4 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Specification and part number are subject to change without notice . NOTE QP-202TH Gasoline Powered T rash Pump Here’ s How T o Get Help ....................................
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 5 P ARTS ORDERING PR OCEDURES When ordering parts, please supply the following information: ❒ ❒ ❒ ❒ ❒ Dealer account number.
P A GE 6 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — SAFETY MESSA GE ALERT SYMBOLS Safety precautions should be followed at all times when operating this equipment. F ailure to read and understand the Safety Messages and Operating Instructions could result in injury to yourself and others.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 7 Accidental Starting QP-202TH — SAFETY MESSA GE ALERT SYMBOLS AL W A YS place the engine ON/OFF switch in the OFF position when the pump is not in use. Respiratory Hazard AL W A YS wear approv ed respirator y protection.
P A GE 8 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) RULES FOR SAFE OPERA TION ■ AL W A YS refuel in a well-v entilated area, awa y from spar ks and open flames. ■ AL W A Y S use e xtreme caution when working with flammable liquids.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 9 ■ High T emperatures – Alw ays stop engine and allo w the engine to cool before adding fuel, oil or performing service and maintenance functions. Contact with hot components can cause serious burns.
P A GE 10 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — SPECIFICA TIONS/DIMENSIONS (PUMP) Figure 1. QP-202TH Dimensions ) p m u P ( s n o i t a c i f i c e p S . 1 e l b a T p m u P l e d o MH T 2 0 2 - P Q e p y Tp m u P h s a r T e z i S e g r a h c s i D & n o i t c u S) .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 11 QP-202TH — SPECIFICA TIONS/DIMENSIONS (ENGINE) ) e n i g n E ( s n o i t a c i f i c e p S .
P A GE 12 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — GENERAL INFORMA TION APPLICA TION The QP202TH Centrifugal T rash Pump is designed to be used for de-watering applications.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 13 Figure 2 shows a typical application using the QP-202TH Centrifugal T rash pump. Please note that this pump is intended for the removal of clean water and water containing some debris and solids.
P A GE 14 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — B ASIC ENGINE Figure 3. Engine Controls and Components INITIAL SER VICING The engine (Figure 3) must be checked for proper lubrication and filled with fuel prior to operation.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 15 QP-202TH — PRE-INSPECTION (ENGINE) Figure 4. Engine Oil Dipstick (Removal) 3 . Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
P A GE 16 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Before Starting 1. Read safety instructions at the beginning of manual. 2 . Place pump as near to water as possible, on a firm flat, level surface. 3 . T o pr ime pump , remo ve fill cap (Figure 2) and fill pump casing with water .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 17 QP-202TH — INITIAL ST ART -UP (ENGINE) Star ting the Engine ( HOND A engine) 1 .
P A GE 18 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — INITIAL ST ART -UP (ENGINE) 6 . Grasp the star ter grip (Figure 11) and slowly pull it out. The resistance becomes the hardest at a certain position, corre- sponding to the compression point.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 19 NO TE P A GE.
P A GE 20 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — MAINTENANCE (PUMP) T o perf or m the pump v acuum test do the following: 1. Remove the pump fill cap (Figure 2), and fill the pump with water . 2. Star t the engine as outlined in the initial star t-up section, and wait for the pump to begin pumping.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 21 QP-202TH — MAINTENANCE (PUMP) Figure 17. Pump V acuum T ester Pressure reading may vary depending on altitude.
P A GE 22 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — MAINTENANCE (ENGINE) Reference manufacturer engine manual for specific servicing instructions. NOTE Engine Maintenance P erf or m engine maintenance procedures as ref erenced by T ab le 6 below: e l u d e h c S e c n a n e t n i a M e n i g n E .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 23 Maintenance P erf or m the engine maintenance procedures as indicated belo w: D AIL Y ■ Thoroughly remove dirt and oil from the engine and control area. Clean or replace the air cleaner elements as necessar y .
P A GE 24 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PREP ARA TION FOR LONG -TERM ST ORA GE Pump Storage For storage of the pump for over 30 days, the following is required: z Drain the fuel tank completely . z Run the engine until the fuel in the injection system is completely consumed .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 25 NO TE P A GE.
P A GE 26 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — TROUBLESHOO TING (ENGINE) G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S t r a t s o t t l u c i f f i D g u l p k r a p s t u b e l b a l i a v a s i l e u F e l b a l i a v a r e w o P ( .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 27 QP-202TH — TR OUBLESHOO TING (ENGINE/PUMP) ) d e u n i t n o C ( G N I T O O H S E L B U O R T E N I G N E . 7 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S y r o t c a f s i t a s t o n n o i t a r e p O .
P A GE 28 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) How to read the marks and remarks used in this parts book. Items Found In the “Remarks” Column Serial Numbers-Where indicated, this indicates a serial number range (inclusiv e) where a par ticular par t is used.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 29 QP-202TH — SUGGESTED SP ARE P AR TS NOTE Part number on this Suggested Spare Parts List may super cede/ replace the P/N shown in the text pages of this book. QP-202TH TRASH PUMP1 T O 3 UNITS WITH HOND A GX160K1TX2 ENGINE Qt y .
P A GE 30 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PUMP ASSY . PUMP ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 31 QP-202TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 GX160K1TX2 ENGINE, HOND A 1 2 1841100010 CASING .
P A GE 32 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) QP-202TH — PUMP ASSY . PUMP ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 33 QP-202TH — PUMP ASSY . PUMP ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 3 5 0135051235 CAP SCREW SET WITH SEAL RING 2 (CAS.
P A GE 34 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) AIR CLEANER (DU AL) ASSY . HOND A GX160K1TX2 ENGINE — AIR CLEANER (DU AL) ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 35 AIR CLEANER (DU AL) ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16271ZE1000 GASKET , ELBO W 1 2 17210ZE1505 ELEMENT , AIR .
P A GE 36 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CAMSHAFT ASSY . HOND A GX160K1TX2 ENGINE — CAMSHAFT ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 37 CAMSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 14100ZE1812 CA M SH AF T A SS Y .
P A GE 38 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CARBURET OR ASSY . HOND A GX160K1TX2 ENGINE — CARBURET OR ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 39 CARBURET OR ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16010ZE1812 GASKET SET 1 2 16011ZE0005 V A L VE SE T , F LO A T 1 3 16013ZE0005 FL OA T S ET 1 4 16015ZE0831 CHAMBER SET , FLO A T 1 4 16015ZE1811 CHAMBER SET , FLO A T .
P A GE 40 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CONTROL ASSY . HOND A GX160K1TX2 ENGINE — CONTROL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 41 CONTROL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16500ZH8030 CONTROL ASSY .
P A GE 42 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CRANKCASE CO VER ASSY . HOND A GX160K1TX2 ENGINE — CRANKCASE CO VER ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 43 CRANKCASE CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 11300ZE1641 C O VER ASSY ., CRANKCASE (U-TYPE) ..... 1 ...... INCLUDES ITEMS W/ * 3 11381ZH8801 GASKET , CASE CO VER 1 4 15600ZE1003 CAP ASSY .
P A GE 44 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CRANKSHAFT ASSY . HOND A GX160K1TX2 ENGINE — CRANKSHAFT ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 45 CRANKSHAFT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13310ZE1660 CRANKSHAFT (T -TYPE) 1 HOND A GX160K1TX2 ENGINE — CRANKSHAFT ASSY .
P A GE 46 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CYLINDER BARREL ASSY . HOND A GX160K1TX2 ENGINE — CYLINDER B ARREL ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 47 CYLINDER BARREL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 2 12000ZH8811 CYLINDER ASSY . (OIL ALER T) ................... 1 ...... INCLUDES ITEMS W/ * 3 15510ZE1023 SWITCH ASSY .
P A GE 48 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) CYLINDER HEAD ASSY . HOND A GX160K1TX2 ENGINE — CYLINDER HEAD ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 49 CYLINDER HEAD ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 12210ZH8000 CYLINDER HEAD ......................................... 1 ...... INCLUDES ITEMS W/ * 2 * 12204ZE1306 GUIDE, V AL VE (OS) (OPTIONAL) 1 3 * 12205ZE1315 GUIDE, EX.
P A GE 50 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) F AN CO VER ASSY . HOND A GX160K1TX2 ENGINE — F AN CO VER ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 51 F AN CO VER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 19610ZE1000ZA C O VER, F AN *R8* (BRIGHT RED) 1 2 19610ZE1000ZC C O VER, F AN *NH1* (BLA CK) 1 4 19612ZH8810 P L A TE, SIDE (OIL ALER T) .
P A GE 52 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) FL YWHEEL ASSY . HOND A GX160K1TX2 ENGINE — FL YWHEEL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 53 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13331357000 K EY , SPECIAL W OODR UFF (25 X 18) 1 2 19511ZE1000 F AN, COOLING 1 4 28451ZH8003 PULLEY , ST AR TER 1 5 31100ZE1010 F L YWHEEL 1 5 31100ZE1810 F L YWHEEL (LAMP) 1 8 90201878003 N UT , SPECIAL (14MM) 1 FL YWHEEL ASSY .
P A GE 54 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) FUEL T ANK ASSY . HOND A GX160K1TX2 ENGINE — FUEL T ANK ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 55 NO . P AR T NO . P AR T NAME QTY . REMARKS 1 16854ZH8000 R UBBER, SUPPOR TER (107MM) 1 2 16955ZE1000 JOINT , FUEL T ANK 1 3 17510ZE1020ZB T ANK, FUEL *R8* (BRIGHT RED) 1 3 17510ZE1020ZF T ANK, FUEL *NH1* (BLA CK) 1 5 17620ZH7023 C AP , FUEL FILLER .
P A GE 56 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) IGNITION COIL ASSY . HOND A GX160K1TX2 ENGINE — IGNITION COIL ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 57 IGNITION COIL ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 30500ZE1033 COIL ASSY .
P A GE 58 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) MUFFLER ASSY . HOND A GX160K1TX2 ENGINE — MUFFLER ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 59 MUFFLER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 18310ZF1000 MUFFLER 1 1 18310ZH8810 MUFFLER (OPTIONAL) 1 3 18320ZF1H01.
P A GE 60 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) PIST ON ASSY . HOND A GX160K1TX2 ENGINE — PIST ON ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 61 PIST ON + RINGS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 13010ZF1023 RING SET , PIST ON (STD) ................... 1 ......... USE UP T O ENGINE S/N 4733210 1 13010ZH8941 RING SET , PIST ON (STD) .
P A GE 62 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) RECOIL ST AR TER ASSY . HOND A GX160K1TX2 ENGINE — RECOIL ST ARTER ASSY .
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 63 RECOIL ST ARTER ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 28400ZH8013ZB S T AR TER ASSY .
P A GE 64 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) NO TE P A GE.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 65 HOND A GX160K1TX2 ENGINE — GASKET KIT ASSY . GASKET KIT ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 06111ZH8405 GASKET KIT 1 1 11381ZH8800 GASKET , CASE CO VER ...........
P A GE 66 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) HOND A GX160K1TX2 ENGINE — LABELS ASSY . LABELS ASSY ..
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 67 LABELS ASSY . NO . P AR T NO . P AR T NAME QTY . REMARKS 1 87521ZH8010 EMBLEM (INTERNAL) ............................. 1 ...... USE UP T O ENGINE S/N 7438467 1 87521ZH8020 EMBLEM (5.
P A GE 68 — QP-202TH TRASH PUMP — P ARTS MANU AL — REV . #1 (01/07/03) Multiquip reserves the right to quote and sell direct to Government agencies, and to Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
QP-202TH TRASH PUMP — PARTS MANUAL— REV. 1 (01/07/03) — PAGE 69 NO TE P A GE.
OPERA TION AND P AR TS MANUAL MUL TIQUIP INC. POST OFFICE BO X 6254 CARSON, CA 90749 310-537-3700 • 800-421-1244 F AX: 310-537-3927 E-MAIL: mq@multiquip.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Multiquip QP-202TH è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Multiquip QP-202TH - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Multiquip QP-202TH imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Multiquip QP-202TH ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Multiquip QP-202TH, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Multiquip QP-202TH.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Multiquip QP-202TH. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Multiquip QP-202TH insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.