Manuale d’uso / di manutenzione del prodotto ST 44 Series del fabbricante Miller Electric
Vai alla pagina of 28
Processes Description MIG (GMAW ) W elding Flux Cored (FCA W ) W elding Wire Feeder OM-216 655E 2007−03 Ef fective with serial number: 225 493 ST 44 Series and ST Blu Fab W ire Feeder www.
Thank you and congratulations on choosing Miller . Now you can get the job done and get it done right. W e know you don’ t have time to do it any other way . That’ s why when Niels Miller first started building arc welders in 1929, he made sure his products offered long-lasting value and superior quality .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
dec_stat_Milan_6/05 Declaration of Conformity for European Community (CE) Products This information is provided for units with CE certification (see rating label on unit).
OM-216 655 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
OM-216 655 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld.
OM-216 655 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-216 655 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-216 655 Page 5 SECTION 2 − DEFINITIONS 1 1.1 1.2 1.3 3 3.1 3.2 3.3 4 4.1 + 2 2.1 2.2 + + 56 + 2.3 S-178 936 A. W arning! W atch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. W elding wire and drive parts are at welding voltage during operation − keep hands and metal objects clear .
OM-216 655 Page 6 1 Warning! W atch Out! There are possible hazards as shown by the symbols. 2 Drive rolls can injure fingers 3 Welding wire and drive parts are at welding voltage during operation − keep hands and metal objects away . 1 2 3 2-2. Rating Label ST WIRE FEEDER 24 3 Made In the EEC:2003 50/60 Hz IP 23 1 V A 2-3.
OM-216 655 Page 7 SECTION 3 − INST ALLA TION 3-1. Gun Recommendation T able Process Gun GMAW − Hard or Corded Wires M25 Or M40 FCAW − Self-Shielding Wires GA-40GL 1 CV Welding Power Source with 14 pin Amphenol Receptacle 2 Interconnecting Control Cord (Required) 3 Weld Cable (Required) 4 W ork 3-2.
OM-216 655 Page 8 1 Gun Securing Knob 2 Gun Block 3 Gun Outlet Wire Guide Loosen knob, insert gun into block. Position outlet wire guide as close as possible to drive rolls without touching. T ighten knob. 4 Gun Trigger Receptacle 5 Gun Trigger Plug 3-5.
OM-216 655 Page 9 SECTION 4 − OPERA TION 17 11 4-1. ST 44 Series Panel Controls 1 V oltage Control 2 Purge Control 3 Jog 4 2T−4T Switch 5 Power ON-OFF 6 Digital V oltmeter/mpm 7 Remote Control Rec.
OM-216 655 Page 10 4-3. Run-In Control and Burnback Control 2 4 6 8 10 2 4 6 8 10 t Run-In Control Use control to set wire feed speed before arc initiation After arc initiation, wire feed speed is controlled by the wire feed speed control on the front control panel.
OM-216 655 Page 1 1 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace Unreadable Labels Clean And T ighten W eld T ermina.
OM-216 655 Page 12 5-2. T roubleshooting Problem Solution Unit is completely inoperative. Check continuity of Power switch S1, and replace if necessary . Reset circuit breaker CB1 if open. Check input power source. See welding power source T echnical Manual.
OM-216 655 Page 13 SECTION 6 − ELECTRICAL DIAGRAM.
OM-216 65 5 P a g e 1 4 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed Figure 7-1. ST 44 Complete Assembly (Optional Equipment Shown).
OM-216 65 5 P a g e 1 5 Description Part No. Dia. Mkgs. Item No. Figure 7−1. ST 44 Complete Assembly Qty Basic Digital Ultra−Lite 1 000058427 Ring 1 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-216 65 5 P a g e 1 6 . Hardware is common and not available unless listed Figure 7-2. 4 Roll Wire Drive Assembly (All Models) Description Part No. Dia. Mkgs. Item No. Figure 7-2. 4 Roll Wire Drive Assembly (All Models) Qty 1 057010052 Drive Motor , 24 VDC, 60w 1 .
OM-216 655 Page 17 . Hardware is common and not available unless listed Figure 7-3. ST Blu Fab Wire Feed Assembly April 19, 2006.
OM-216 65 5 P a g e 1 8 Description Part No. Dia. Mkgs. Item No. Figure 7-3. ST Blu Fab Wire Feed Assembly Qty 1 000058427 Ring 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-216 65 5 P a g e 1 9 . Hardware is common and not available unless listed Figure 7-4. 2 Roll Wire Drive Assembly (All Models) 1 2 3 4 5 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 4 9/13/04 Description Part No. Dia. Mkgs. Item No. Figure 7-4. 2 Roll Wire Drive Assembly (All Models) Qty 1 057010052 Drive Motor , 24 VDC, 60w 1 .
OM-216 655 Page 20 T able 7-1. Drive Roll And Wire Guide Kits (4 Drive Roll) Base selection of drive rolls upon the following recommended usages: 1. V -Grooved rolls for hard wire. 2. U-Grooved rolls for soft and soft shelled cored wires. 3. U-Cogged rolls for extremely soft shelled wires (usually hard surfacing types).
Notes.
Notes.
Effective January 1, 2007 This limited warranty supersedes all previous Miller warranties and is exclusive with no other guarantees or warranties expressed or implied. LIMITED W ARRANTY − Subject to the terms and conditions below , ITW W elding Products Italy S.
PRINTED IN USA © 2007 Miller Electric Mfg. Co. 1/07 I TW W elding Products Italy S.r . l. Via Privata Iseo, 6/E 20098 San Giuliano Milanese, Italy Phone: 39 (0) 2982901 Fax: 39 (0) 298290-203 email: miller@itw−welding.it Model Name Serial/Style Number Purchase Date (Date which equipment was delivered to original customer.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Miller Electric ST 44 Series è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Miller Electric ST 44 Series - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Miller Electric ST 44 Series imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Miller Electric ST 44 Series ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Miller Electric ST 44 Series, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Miller Electric ST 44 Series.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Miller Electric ST 44 Series. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Miller Electric ST 44 Series insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
