Manuale d’uso / di manutenzione del prodotto DS-2 del fabbricante Miller Electric
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Visit our website at www.MillerWelds.com Processes Descrip tio n Wire Feeder OM - 197 509B July 2002 DS-2 MIG (GMA W) W elding Flux Cored (FCA W) W elding.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog orindividual catalog sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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OM-197 509 Page 1 SECTION 1 – SAFETY PRECAUTIONS - READ BEFORE USING som _nd_4/98 1-1. Symbol Usage Means Warning! Watch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols. Y Marks a special safety message.
OM-197 509 Page 2 Arc rays from the welding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin. Sparks fly off from the weld. ARC RA YS can burn eyes and skin. D Wea r a welding helmet fitted with a proper shade of filter to protect your face and eyes when welding or watching (see ANSI Z49.
OM-197 509 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring – be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-197 509 Page 4 1-5. EMF Information Considerations About Welding And The Effects Of Low Frequency Electric And Magnetic Fields Welding current, as it flows through welding cables, will cause electro- magnetic fields. There has been and still is some concern about such fields.
OM-197 509 Page 5 SECTION 2 – DEFINITIONS A. Warning! Watch Out! There are possible hazards as shown by the symbols. B. Drive rolls can injure fingers. C. Welding wire and drive parts are at welding voltage during operation – keep hands and metal objects clear .
OM-197 509 Page 6 SECTION 3 – INST ALLA TION 3-1. Specifications Welding Power Source T ype T ype of Input Power Wire Feed Speed Range Wire Diameter Range Welding Circuit Rating Overall Dimensions Weight Deltaship Constant V oltage (CV) DC With 10-Pin Receptacle 24 V olts DC (5 Amp) For Wire Feed Motor 24 V olts AC (0.
OM-197 509 Page 7 3-3. Equipment Connection Diagrams 1 Deltaship 502 Welding Power Source With 24 V AC Power 2 10-Pin Control Cord 3 Positive Weld Cable (Customer Supplied) 4 Work Cable (Customer Supplied) 5 Work 6 Wire Feeder 7 Welding Gun 8 Gas Hose (Customer Supplied) 5 3 2 1 6 7 4 8 3-4.
OM-197 509 Page 8 3-5. 10-Pin Plug PLG8 Information Pin Pin Information A 24 volts ac for gas valve control when triggered or purging gas. B +15 volts dc with gun trigger open; 0 volts dc with gun trigger closed. C Circuit common. D 0 to +10 volts dc output from min to max of Output Command control R1.
OM-197 509 Page 9 1 Female Weld Cable Connec- tor (Supplied) 2 Weld Cable (Customer Sup- plied) Select weld cable according to welding power source Owner ’ s manual. Install female weld cable connec- tor as shown. 3 Male Weld Cable Connector Connect male and female weld cable connectors.
OM-197 509 Page 10 1 Gun Securing Knob Loosen knob. 2 Gun Block 3 Gun End Slide gun end as far as possible into gun block and tighten gun se- curing knob. 4 Gun Trigger Plug Connect gun trigger plug to match- ing receptacle on wire feeder . 3-9. Connecting W elding Gun Ref.
OM-197 509 Page 1 1 3-1 1. Installing Wire Spool And Adjusting Hub T ension Ref. ST -802 483-A / Ref. ST-072 573-B When a slight force is needed to turn spool, tension is set. 15/16 in T ools Needed: 1 Hub Support Arm 2 Spool Hub 3 Retaining Ring 4 Hub Pin Remove retaining ring.
OM-197 509 Page 12 3-12. Threading Welding W ire T ools Needed: 1 Pressure Assembly 2 Pressure Assembly Adjustment Knob Lay gun cable out straight. A Open pressure assembly , hold wire tightly , and cut off end. Push wire through guides into gun. B Close and tighten pressure assembly , and let go of wire.
OM-197 509 Page 13 SECTION 4 – OPERA TION 4-1. Pendant Controls Controls are pendant mounted. An optional remote pendant extension cord is available.
OM-197 509 Page 14 SECTION 5 – MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace Unreadable Labels Clean And Tighten Weld T erminals .
OM-197 509 Page 15 T rouble Remedy Fan in welding power source not oper- ating. Note: fan runs only when cool- ing is necessary . Check for and remove anything blocking fan movement. Have Factory Authorized Service Agent check fan motor . Wire does not feed, unit completely inoperative.
OM-197 509 Page 16 SECTION 6 – ELECTRICAL DIAGRAM 203 365 Figure 6-1. Circuit Diagram For Wire Feeder.
OM-197 509 Page 17 Notes.
OM-197 509 Page 18 SECTION 7 – P ARTS LIST Fig 7-2 1 Ref. 802 586 . Hardware is common and not available unless listed. 2 3 4 5 6 7 9 10 8 11 12 15 13 14 16 17 19 20 21 22 23 25 1 26 27 28 24 29 18 Figure 7-1.
OM-197 509 Page 19 Description Part No. Item No. Figure 7-1. Main Assembly Quantity 1 072 094 Hub+Spindle Assy , 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 +196 937 Assembly , Frame 1 .
OM-197 509 Page 20 Ref. 802 586 . Hardware is common and not available unless listed. 1 2 4 5 6 9 8 7 10 11 3 Figure 7-2. Pendant Assembly Description Part No. Dia. Mkgs. Item No. Figure 7-2. Pendant Assembly (Figure 7-1 Item 5) Quantity 1 196949 Box, Pendant 1 .
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Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 6/02 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor .
PRINTED IN USA 2002 Miller Electric Mfg. Co. 5/02 Miller Elect ric Mfg. Co. An I l li noi s T ool Works Company 1635 West S pencer Street Applet on, WI 5 4914 US A International He adquarters – .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Miller Electric DS-2 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Miller Electric DS-2 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Miller Electric DS-2 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Miller Electric DS-2 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Miller Electric DS-2, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Miller Electric DS-2.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Miller Electric DS-2. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Miller Electric DS-2 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
