Manuale d’uso / di manutenzione del prodotto and SS-74D16 del fabbricante Miller Electric
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SS-74S12, SS-74S16, SS-74D12, and SS-74D16 OM-1500-11 207 750K 2006 − 05 Processes Description MIG (GMAW) W elding Flux Cored (FCA W ) W elding (Gas-and Self-Shielding) Submerged (SAW) W elding Wire Feeder (Use with CV Power Sources) SS-74S/D Swingarc ™ V isit our website at www.
Miller Electric manufactures a full line of welders and welding related equipment. For information on other quality Miller products, contact your local Miller distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-800-4-A-Miller , or visit us at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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OM-1500-1 1 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown i n the adjoining symbols.
OM-1500-1 1 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
OM-1500-1 1 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces.
OM-1500-1 1 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-1500-1 1 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
OM-1500-1 1 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
OM-1500-1 1 Page 7 2-3 . Dange rs suppléme ntaire s en r e lation avec l’installa tion, le f onc tionneme nt e t l a maintenance Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables.
OM-1500-1 1 Page 8 2-5. Princi pales nor mes de sécur ité Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .
OM-1500 − 1 1 Page 9 SECTION 3 − INTRODUCTION 3-1. Specifications T ype of Input Power W elding Power Source T ype Wire Feed Speed Range Wire Diameter Range W elding Circuit Rating W eight 24 V olts AC Single-Phase 10 Amperes 50/60 Hertz Constant V oltage (CV) DC With 14-Pin And Contactor Control Standard: 50 T o 780 ipm (1.
OM-1500 − 1 1 Page 10 4-2. Adjusting Control T ilt Bracket 803 155 1 T ilt Bracket 2 Rear Pivot Screw 3 Front Screw Loosen rear pivot screw. Remove front screw . Pivot control down- ward to desired viewing angle. Re- place and tighten front screw . T ight - en pivot screw .
OM-1500 − 1 1 Page 1 1 4-4. Installing Wire Guide Extension ST-152 323 1 Wire Guide Fitting 2 Bolt 3 Monocoil Liner 4 Wire Guide Extension T ighten bolt to secure liner in wire guide fitting.
OM-1500 − 1 1 Page 12 Ref. 803 019 1 Interconnecting Cable Receptacle 2 Interconnecting Cable 3 14-Pin Control Cable 4-6. Control Box Connections 1 2 3 4-7. 14-Pin Plug Information Pin* Pin Information A 24 volts ac with respect to socket G. B Contact closure to A completes 24 volts ac contactor control circuit.
OM-1500 − 1 1 Page 13 4-8. Removing Safety Collar And Adjusting Boom 1 Locking Knob T ighten knob to prevent boom movement. Loosen knob to allow boom movement. Change knob po- sition to limit upward movement. Pull boom down slightly and remove safety collar .
OM-1500 − 1 1 Page 14 4-1 1. Installing And Threading W elding Wire Install wire spool. Ad- just tension nut so wire is taut when wire feed stops. Install wire guide. Pressure Indicator Scale Pressure Adjust Install drive rolls. NONCONDUCTIVE SURF ACE NONCONDUCTIVE SURF ACE No Wire Slip Wire Slips 152 648-A / 803 020 / 802 966 / Ref.
OM-1500 − 1 1 Page 15 4-12. Setting Internal DIP Switches Position Settings And Results For DIP Switch S1 On PC1 And PC101 On = Current detect over- ride. For welding power sources that don’t provide current feedback through the 14-pin receptacle.
OM-1500 − 1 1 Page 16 T ools Needed: 1/4 in 4-13. Optional E quipment DIP Switch Settings (For Models with Meters Only) 12 3 45 Or Or High Speed Motor Meters/Minute High Speed Motor Inches/Minute Standard Motor Meters/Minute Standard Motor Inches/Minute Digital Meter Functions 12 3 45 12 3 45 12 3 45 Ref.
OM-1500 − 1 1 Page 17 5-2. Power Switch 1 Power Switch 1 803 153 5-3. Jog/Purge 1 803 152 2 1 Jog/Purge Push Button 2 Wire Speed Control Pressing the J og/Purge switch allows the op- erator to jog wire without energizing the weld power or gas valve circuit.
OM-1500 − 1 1 Page 18 5-4. T rigger Hold Switch 1 T rigger Hold Switch Trigger hold allows the operator to weld with- out holding the gun trigger . • T o use the trigger hold function, place the trigger hold switch in the On position.
OM-1500 − 1 1 Page 19 SECTION 6 − MAINTENANCE 6-1. Routine Maintenance Y Disconnect power before maintaining. 3 Months Replace unreadable labels. Clean and tighten weld terminals. Repair or replace cracked weld cable. Check 14-pin cord. Check gas hose and fittings.
OM-1500 − 1 1 Page 20 6-2. Diagnostics • Error Indications Error conditions are indicated by LED3 on PC 1 or on display (on models with meters). T o view LED3, turn Off unit, remove wrapper , an d turn unit On. LED3 is most easily observed from the left side of the unit.
OM-1500 − 1 1 Page 21 6-3. T roubleshooting Y Disconnect power before troubleshooting T rouble Remedy Wire feeds, shielding gas flows, but electrode wire is not energized. Check interconnecting cord connections. If secure, check cord for continuity and repair or replace (see Sections 4-5 and 4-6 ).
OM-1500-1 1 Page 22 SECTION 7 − ELECTRICAL DIAGRAM Figure 7-1. Circuit Diagram 202 246-C.
OM-1500 − 1 1 Page 23 SECTION 8 − P ARTS LIST 802 866-C 1 2 3 4 5 6 7 8 7 10 11 12 13 21 9 Fig 8-2 Fig 8-3 Fig 8-5 2 14 15 18 22 23 24 25 26 27 Fig 8-4 28 29 30 18 31 32 . Hardware is common and not available unless listed. 16 17 20 19 33 Figure 8-1.
OM-1500 − 1 1 Page 24 Quantity Description Part No. Dia. Mkgs. Item No. Model 12 16 Figure 8-1. Main Assembly 1 See Note Control Box, (Figure 8-2) 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1500 − 1 1 Page 25 803 028-B . Hardware is common and not available unless listed. 2 12 14 15 16 19 20 23 26 17 22 1 3 4 5 6 7 8 9 10 11 9 8 13 24 25 21 18 27 Figure 8-2. Control Box Quantity Description Part No. Dia. Mkgs. Item No. Model 74S 74D Figure 8-2.
OM-1500 − 1 1 Page 26 Quantity Description Part No. Dia. Mkgs. Item No. Model 74S 74D Figure 8-2. Control Box (Figure 8-1 Item 1) (Continued) 10 070 371 Blank, Snap-In Nyl 1.125 Mtg Hole 2 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1500 − 1 1 Page 27 ST-142 601-F 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 8 9 24 27 28 20 21 19 22 23 26 25 26 . Hardware is common and not available unless listed.
OM-1500 − 1 1 Page 28 Quantity Description Part No. Item No. Model 12 16 Figure 8-3. Boom Assembly (Figure 8-1 Item 13) 1 000 527 Plug, 0.875 Inch 1 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1500 − 1 1 Page 29 See T able 8-1 For Drive Roll & Wire Guide Kits . Hardware is common and not available unless listed. 802 977-B 1 32 33 34 36 35 30 28 29 31 37 27 40 39 38 6 5 3 2 4 7 9 8 11 10 24 25 20 12 15 18 16 22 14 17 19 21 23 22 14 13 26 Figure 8-4.
OM-1500 − 1 1 Page 30 Description Part No. Item No. Quantity Dia. Mkgs. Figure 8-4. Drive Assembly , Wire (Figure 8-1 Item 27) 1 010 668 Screw , Cap Stl Sch .250-20 X 1.500 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-1500 − 1 1 Page 31 ST-146 339-B 1 2 3 4 5 6 7* 9 10 11 12 13 14 2 3 8 *Includes Item 8 . Hardware is common and not available unless listed. Figure 8-5. Support, Hub & Reel Description Part No. Item No. Quantity Figure 8-5. Support, Hub & Reel (Figure 8-1 Item 10) 1 142 399 Support, Reel 1 .
OM-1500 − 1 1 Page 32 T able 8-1. Drive Roll and Wire Guide Kits .023-.025 in. 0.6 mm 151 024 087 130 .030 in. 0.8 mm 151 025 053 695 .035 in. 0.9 mm 151 026 053 700 151 036 072 000 151 052 132 958 .045 in. 1.1/1.2 mm 151 027 053 697 151 037 053 701 151 053 132 957 151 070 083 489 .
OM-1500 − 1 1 Page 33 Notes.
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Warranty Questions? Call 1-800-4-A-MILLER for your local Miller distributor. miller_warr 2006 − 01 Y our distributor also gives you ... Service Y ou always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours.
PRINTED IN USA © 2006 Miller Electric Mfg. Co. 2006 − 01 Miller Elect ric Mfg. Co. An Illinois T ool W orks Compa ny 1635 West S pencer S treet Applet on, WI 5 4914 US A International He adquarters.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Miller Electric and SS-74D16 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Miller Electric and SS-74D16 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Miller Electric and SS-74D16 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Miller Electric and SS-74D16 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Miller Electric and SS-74D16, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Miller Electric and SS-74D16.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Miller Electric and SS-74D16. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Miller Electric and SS-74D16 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
