Manuale d’uso / di manutenzione del prodotto 60-80kW del fabbricante APC
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APC Silcon 60-80kW 400V UPS Installation Guide Copyright 2000 APC Denmark ApS This manual is subject to change without notice and does not represent a commitment on the part of the vendor.
2 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Thank You! Thank you for chosing the APC Silcon Series UPS. Please read this Installation Guide thoroughly prior to installing the system. It provides important information on safe and efficient installation.
990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 3 Contents 1.0 Introduction 5 1.1 Tools and Equipment 5 2.0 Unpacking 6 3.0 Installation 8 3.1 Requirements on Site 8 3.1.1 Cabinet Dimensions H*xWxD - 1400xWx800 [mm]. Width as in below table: 8 3.
4 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 6.4.1 Relay Board/Relay Functions 60 6.5 Weight Equalizer 62 6.6 Remote Display 64 6.6.1 Extension of Remote Display Communication Distance 64 6.6.2 Remote Display Installation 66 6.6.3 Remote Display Use 67 6.
Introduction 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 5 1.0 Introduction Power regulation varies from country to country, and information given in this installation guide can therefore only be of a general nature. Electricians should therefore always refer to national and local electrical codes prior to installing the UPS system.
6 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Unpacking 2.0 Unpacking 1. To unpack UPS unit, remove top and bottom screws from side plates of packaging and lift up side plates 2. Verify compliance between type label on reverse side of front door and system ordered.
Unpacking 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 7 Copy of type label PLEASE RECYCLE The shipping materials for the APC Silcon UPS are recyclable.
8 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Installation 3.0 Installation 3.1 Requirements on Site All system parts are accessible from front or top of UPS. Cable entries are accessible from bottom. A 1m free space on all sides should be allowed during installation.
Installation 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 9 3.2 Footprint 3.2.1 800mm Cabinet for 60-80kW UPS Rear Front Com. cable entry Power cable entry.
10 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.0 External Connection 4.1 Connecting the UPS CAUTION! This UPS unit is an EN 50091-2 product and may cause radio interference in a domestic environment. Take preventive measures if necessary.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 11 * DIN gL types PVC cables insulated to withstand ambient temperature of max.
12 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.2 System Integration Interface System Integration Interface (SII) is the control link between UPS and system main switches as shown in above diagram. The purpose of the SII is to ensure correct operation of switches without losing system output power.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 13 4.2.1 Connections Blue Brown.
14 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection Terminal Blocks: X003/X004 (Anxiliary Contacts) When switching Q001, Q002, Q010, Battery Breaker 1 or Battery Breaker 2 from “ON or 1” to “OFF or 0”, the anxiliary contact has to be open BEFORE the corresponding main contacts are opened.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 15 The built-in parallel board connects two or more UPS systems in parallel, either to obtain increased system reliability or to obtain higher output power. The parallel board also ensures correct load-sharing between paralled systems.
16 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection External Control Cables External multicore cable is equipped with 15-pin SUB-D plug at either end. Connect pin 1 to pin 1, and pin 2 to pin 2 etc. up to pin 15 - with the exception of pin 8, which is not to be connected.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 17 4.4 Communication Interface Board The 3-port ComInterface is used to establish an interaction between UPS and e.g. a computer system. Main purpose: To ensure a controlled computer shut-down in case of a mains supply failure.
18 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.5 Connecting of APC Silcon Tripel Chassis The enclosed Triple Chassis must be connected to the serial port on the Communication Interface Board, and to the 24V supply (cables included).
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 19 4.6 APC Silcon Triple Chassis The APC Silcon Triple Chassis (AP9604S) is an American Power Conversion (APC) external management peripheral that allows you to use monitoring and control management peripherals with your APC Silcon series UPS.
20 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.6.2.3LEDs The APC Silcon Triple Chassis status LED provides important information concerning operation of the chassis. Refer to the table below for a description of the conditions indicated by the LED.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 21 4.6.3.1Order of Management Peripheral Cards Because UPS signals are passed between management peripherals, you must install management peripheral cards in the correct order for them to work together properly.
22 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection To add card slots, you can daisy-chain the APC Silcon Triple Chassis with the standard Triple Chassis (AP9604) management peripheral, installing the APC Silcon Triple Chassis closer to the UPS.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 23 4.6.5 Troubleshooting The following table shows the solution to common problems with the operation of the Triple Chassis 4.
24 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4) Pack the APC Silcon Triple Chassis carefully in its original packaging, if possible. Do not use polystyrene beads for packing. Damage sustained in transit is not covered under the warranty.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 25 UPS Shut Down RS-232 Input or Advanced Mode RS-232 Data RX In Line Fail RS-232 Output or Advanced Mode RS-232 Data TX Out.
26 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.6.6.2Power, Physical, and Environmental Specifications. Item Specification Power Turn on voltage: > 22 VDC Turn off voltage: < 16 VDC Current draw (normal operation): 90 mADC Current draw (voltage < 16 VDC ): < 1 mADC Physical Size (H xW x D): 1.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 27 4.7 APC Silcon Battery Cabinets Installation and use of this product must comply with all national, federal, state, municipal or local codes.
28 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.7.1 APC Silcon Battery Cabinets Installation and use of this product must comply with all national, federal, state, municipal or local codes.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 29 4.7.1.1Installation of Batteries See Installation Guide for Battery Cabinet for: • Preparing Batteries and UPS • Dimensions and Weight • Connecting Batteries WARNING! The entire system contains HAZARDOUS AC/DC VOLTAGES from several power sources.
30 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.8 Battery Breaker Box/Fuse-box Battery Breaker Box/Fuse-box provides overcurrent and short-circuit protection for UPS installations with external batteries. CAUTION! Batteries connected to a UPS out of service for a period exceeding 8 days may be damaged.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 31 4.8.1 Battery Breaker Box UPS Ampere Rating [A] Connection Cable [mm2] Max.
32 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.8.2 Battery Breaker Box Connection Diagram X009 LED signal from UPS “OK to operate corresponding MCCB” X010 MCCB po.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 33 4.8.3 Fuse-box UPS Ampere Rating [A] Connection Cable [mm 2 ] Max. short-circuit current [kA] Dimensions HxWxD [mm] Weigh.
34 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 External Connection 4.8.4 Fuse-box Connection Diagram X009 LED signal from UPS “ OK to operate corresponding fuse.
External Connection 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 35 4.8.5 UPS with External Battery in Battery Breaker Box/Fuse-box Configuration.
36 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Programming Parameters 5.0 Programming Parameters Below table shows operating parameters programmable from keyboard.
Programming Parameters 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 37 5.1.1 Programming Keys NOTICE! Display accuracy is + 1%, + digit. Scrolls up through list Scrolls down through list St.
38 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Programming Parameters 5.1.2 Programming Example - Switch to Bypass Operation Return to normal operation Follow same procedure to program other parameters. 5.2 System Configuration System configuration parameters are vital for correct system operation and are password- protected.
Programming Parameters 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 39 System Configuration Parameters (password protected) * Bold text refers to factory standard setting **Advanced Battery.
40 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Programming Parameters 5.2.1 Programming Example - Change Charge Voltage to 446 NOTICE! Change charge voltages, battery warning limit, shut down voltage and high battery temperature limit by entering the actual value.
Programming Parameters 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 41 5.2.2 Programming Example - Change to Output Isolation Transformer available NOTICE! Change parameters by pressing the key once or several times.
42 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Programming Parameters 5.3 Programming Parameters for Advanced Parallel Operation To use the advanced parallel functions, the following parameters must be programmed: 1. “Station number” 2.
Programming Parameters 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 43 5.3.2 Programming example Example with four systems in parallel with separate batteries. • Programme the station addresses 1-4: 1 for UPS 1, 2 for UPS 2, 3 for UPS 3, and 4 for UPS 4.
44 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.0 Options/Accessories Please contact your local APC representative for information on options/accessories available in your region. See “How to Contact APC” in this guide.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 45 *** If no external System Output fuses are available or if it has a higher value than indicated above, System Output and UPS Output cables should be dimensioned as System Input and UPS Input cables.
46 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.1.1 Wiring up UPS with SBP in TN-C-S Network 6.1.2 Wiring up UPS with SBP in TN-S Network.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 47 6.1.3 Operating The External Service Bypass Switch Action 1. Press on the keyboard 2. Press or on the keyboard until 3. Press on the keyboard 4. Press on the keyboard 5. Check lamp indication on the Ser vice Bypass P anel 6.
48 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.1.3.1Switching from External Bypass to Normal UPS Operation Action 1. T ur n the input switch (Q002) to position ” 0 “ 2. Open the UPS front door and press the green "ON ” k ey 3.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 49 6.2 Service Bypass Panel for Parallel Redundant Operation Service Bypass Panel (SBP) Mains Supply System Output Control c.
50 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.2.1 Two Parallel Systems with Service Bypass Panel.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 51 6.2.2 Parallel/Redundant Operation with Service Bypass Panel and External Battery via MCCB.
52 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.2.3 Operating External Service Bypass Switch for Parallel Systems 6.2.3.1Bypassing Parallel UPS Systems CAUTION! Batteries connected to a UPS out of service for a period exceeding 8 days may be damaged.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 53 Step 1-4 can be carried out with any of the parallel systems, ho we ver this will s witch all systems into bypass operation. 1. Press on the keyboard 2. Press or on the keyboard until 3.
54 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.2.3.2 Switching Parallel System from External Bypass into Normal UPS Operation H002a.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 55 Action 1. Check that output s witch (Q004) is in position “ 0 ” 2. Check that all output s witches (Q002) are in position “ 0 ” 3. T ur n input switches (Q001) to position “ 1 ” 4.
56 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.2.4 Isolating One UPS for Service/Maintenance In a redundant system, one UPS may be isolated for service/maintenance without affecting other UPSs. 1. Check that remaining UPS(s) is capable of carrying the load in the event that one UPS is isolated 2.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 57 6.2.5 Switching Back to Normal Parallel/Redundant Operation 1. Turn input switch (Q001) and output switch (Q002) to position “ 1 ” 2.
58 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.3 Intersystem Synchronization Unit Intersystem Synchronization Unit System (ISU System) The ISU system consists of inter-connected ISUs. One ISU system may consist of up to 5 ISUs, regardles of ISU configuration.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 59 6.4 Relay Board Relays All relays are “fail safe”: In alarm modes, relay coil will be de-energized. Maximum load: 8.0A – 250VAC Minimum load: 0.05A – 6VAC 1 2 3 0.3A – 60VDC 0.
60 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.4.1 Relay Board/Relay Functions NOTICE! If alarm mode “ Communication to controller lost ” is active, ALL relays will indicate failure.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 61 ## Delay programmable in configuration stack: “ Common fault delay ” . Settings 0,10,20,30 seconds. See section 5.2 in this guide for System configuration NOTICE! Alarm Trigging Events 1-2- 3-9-10-11-13 activates the corresponding alarm relay after the delay.
62 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.5 Weight Equalizer Footprint - 600mm and 8 30 30 30 30 75 277.5 755 277.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 63 Footprint - 1000mm Cabinet 465 - 1000 mm cabinet 395 - 1000 mm cabinet 30 30 950 - 1000 mm cabinet 30 75 75 R6 277.
64 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.6 Remote Display With the remote display unit data may be displayed at distances of up to 25 m from UPS.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 65 6.6.1.1Connections Without Converter Connect a 25-pin female Sub-D and a 9-pin male Sub-D connector with a 3-wire shielded cable, as shown in the table below. Connect shield at one end only.
66 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.6.2 Remote Display Installation 6.6.2.1Connecting RS232C and Mains Adapter 6.6.2.2Remote Display Power Supply The remote display is supplied by normal AC power with no battery back-up.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 67 6.6.3 Remote Display Use The remote display is an inactive unit unable to influence the operation of the UPS: Some of the alarms visible on the internal display are also available on the remote display (See the Alarm section in the APC Silcon User Guide).
68 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.7 Isolation Transformer UPS Height [mm] Width [mm] Depth [mm] Weight [kg] 60-80kW 1400 600 800 625 NOTICE! APC isolation transformers are available in various configuration.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 69 6.7.1 Connecting Isolation Transformer *DIN gL types PVC cables insulated to withstand a maximum ambient temperature of 3.
70 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories NOTICE! If an MCCB is used in stead of external input fuses, the MCCB load capacity must be 8xIn (nominal current) for mininimum 10 ms. NOTICE! Check correct phase rotation of mains input voltage! Maximum input/output cables: 120 mm 2 .
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 71 6.7.2 Wiring up UPS with External Yyn0 Isolation Transformer at Output WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
72 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.7.3 Wiring up UPS with External Yyn0 Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load. Load will loose galvanic isolation if isolation transformer is bypassed.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 73 6.7.4 Wiring up UPS with External Optional Dzn0 Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load. Load will loose galvanic isolation if isolation transformer is bypassed.
74 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Options/Accessories 6.7.5 Wiring up UPS with External Optional Dzn0 Isolation Transformer at Output WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
Options/Accessories 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 75 6.7.6 Wiring up UPS with External Optional Dyn11 Isolation Transformer at Input WARNING! Isolation transformer provides galvanic isolation between mains supply and load.
76 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 System Specifications 7.0 System Specifications 7.1 Technical Data 7.2 Dimensions / Weight Voltage 3x380/400/415V Input Voltage tolerance Normal operation Bypass operation +15% +10% (standard) +4, 6, 8% (programmable) Frequency 50Hz/60Hz +6 standard +0.
Warranty 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 77 8.0 Warranty 8.1 APC Silcon Series Limited Factory Warranty APC warrants that the unit, when properly installed and commissioned by .
78 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 Appendix 9.0 Appendix 9.1 Table 1. Installation Planning Data Main Input Breaker Field Wiring* Battery Bank** UPS Module Service Bypass Panel.
Appendix 990-4051 Installation Guide APC Silcon 60-80kW 400V UPS 79 Notes: 1. Nominal input current based on rated load. 2. Maximum input current based on rated load + full battery recharge. Full battery recharge assumed to increase input current with 10%.
80 Installation Guide APC Silcon 60-80kW 400V UPS 990-4051 How to Contact APC 10.0 How to Contact APC APC Corporate 132 Fairgrounds Road West Kingston, RI 02892 USA Telephone: 401 789-5735 Fax: 401 78.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il APC 60-80kW è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del APC 60-80kW - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso APC 60-80kW imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul APC 60-80kW ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il APC 60-80kW, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del APC 60-80kW.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il APC 60-80kW. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo APC 60-80kW insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
