Manuale d’uso / di manutenzione del prodotto DP-3035 del fabbricante Hobart Welding Products
Vai alla pagina of 28
OM-230 261A 2006 − 10 Processes Description MIG (GMA W) W elding Wire Feeder Spool Gun Spool Gun DP 30 35 File: Wire Feeder.
Hobart W elders manufactures a full line of welders and welding related equipment. For information on other quality Hobart products, contact your local Hobart distributor to receive the latest full line catalog or individual specification sheets. T o locate your nearest distributor or service agency call 1-877-Hobart1 or visit our website at www .
T ABLE OF CONTENTS SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Symbol Usage 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
.
OM-230 261 Page 1 SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING som _3/05 Y W arning: Protect yourself and others from injury — read and follow these precautions. 1-1. Symbol Usage Means W arning! W atch Out! There are possible hazards with this procedure! The possible hazards are shown in the adjoining symbols.
OM-230 261 Page 2 Arc rays from the w elding process produce intense visible and invisible (ultraviolet and infrared) rays that can burn eyes and skin.
OM-230 261 Page 3 1-3. Additional Symbols For Installation, Operation, And Maintenance FIRE OR EXPLOSION hazard. D Do not install or place unit on, over , or near combustible surfaces. D Do not install unit near flammables. D Do not overload building wiring − be sure power supply system is properly sized, rated, and protected to handle this unit.
OM-230 261 Page 4 1-5. Principal Safety Standards Safety i n W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, from Global Engineering Documents (phone: 1-877-413-5184, website: www .
OM-230 26 1 Page 5 SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE A V ANT UTILISA TION som _3/05 Y A vertissement : se protéger et protéger les autres contre le risque de blessure — lire et respecter ces consignes.
OM-230 261 Page 6 Le rayonnement de l’arc du procédé de soudage génère des rayons visibles et invisibles intenses (ultraviolets et infrarouges) susceptibles de provo- quer des brûlures dans les yeux et sur la peau. Des étincelles sont projetées pendant le soudage.
OM-230 26 1 Page 7 2-3 . Dange rs suppléme ntaire s en r e lation avec l’installa tion, le f onctionne ment et l a maintena nce Risque D’INCENDIE OU D’EXPLO- SION. D Ne pas placer l’appareil sur , au-dessus ou à proximité de surfaces inflammables.
OM-230 261 Page 8 2-5. Princi pales no rmes de sécurit é Safety in W elding, Cutting, and Allied Processes, ANSI Standard Z49.1, de Global Engineering Documents (téléphone : 1-877-413-5184, site In- ternet : www .
OM-230 261 Page 9 SECTION 3 − INST ALLA TION 3-1. Specifications Wire Diameter Range Approximate Wire Feed Range Cooling Method Maximum Spool Size W eld Circuit Rating Overall Dimensions W eight .030 Thru .035 in (0.8 Thru 0.9 mm) Aluminum Wire Or Flux Cored Wire .
OM-230 261 Page 10 3-3. Connecting Spool Gun T o Handler 210 804 695-A 1 Drive Assembly 2 Spool Gun 3 Gun Securing Thumbscrew 4 Gun End Loosen thumbscrew . Insert end through opening until it bottoms against drive assembly . Tighten thumbscrew . Spool gun must be inserted completely to prevent leakage of shielding gas.
OM-230 261 Page 1 1 3-4. Installing Wire Spool And Threading W elding Wire 804 697-A T ools Needed: 1 Thumb Screw 2 Spool Cover Remove thumb screw and spool cover . 3 Hub T ension Nut 4 Wire Spool Install spool so wire feeds from top. Turn hub tension nut just so a slight drag is felt on the wire spool.
OM-230 261 Page 12 SECTION 4 − OPERA TION 4-1. Controls sb5.1* 6/92 − S-0621-C / Ref. 804 695-A / 804 696-A . Spool Gun/MIG Gun switch on Handler 210 must be in Spool Gun position for spool gun to operate. 1 Shielding Gas Cylinder For shielding gas connections, see welding power source Owner ’ s Manual.
OM-230 261 Page 13 SECTION 5 − MAINTENANCE & TROUBLESHOOTING 5-1. Routine Maintenance Y Disconnect power before maintaining. . Maintain more often during severe conditions.
OM-230 261 Page 14 5-2. Changing Drive Rolls 804 698-A T ools Needed: Y T urn Off power at welding power source first. 1 Drive Roll Cover Remove cover . Changing Push Roll: T o remove push roll: 2 Push Roll Screw 3 W asher 4 Push Roll Remove screw and washer , and lift out drive roll.
OM-230 261 Page 15 5-3. Changing Liner Ref. 804 687-A T ools Needed: Y T urn Off power at welding power source first. 1 Nozzle 2 Contact Tip 3 Liner Remove and replace liner . Reinstall parts as shown. 1 2 3 5-4. T roubleshooting T rouble Remedy Gun tube assembly loose.
OM-230 261 Page 16 5-5. GMA W (MIG) Aluminum W elding Hints Here are several hints to help you be more successful with your new aluminum feed system. MIG welding aluminum requires different techniques than MIG welding mild steel. A. Before Y ou Start Welding S Material thickness that can be welded with MIG process or aluminum are 14 ga.
OM-230 261 Page 17 S Maintain a 3/4 in. (19 mm) tip-to-work distance, and have the contact tip recessed approximately 1/8 in. inside the nozzle if possible. See Figure 5-2. Gas Nozzle Contact Tube Recessed 1/8 in . (3.2 mm) Inside The Nozzle Contact Tip T o W ork Distance 3/4 in.
OM-230 261 Page 18 SECTION 6 − ELECTRICAL DIAGRAMS Figure 6-1. Circuit Diagram 186 451.
OM-230 261 Page 19 Notes.
OM-230 261 Page 20 SECTION 7 − P ARTS LIST . Hardware is common and not available unless listed. 804 699-A 3 2 30 26 29 31 27 15 28 25 24 23 18 17 16 13 11 10 4 9 8 7 6 5 4 2 1 42 39 40 41 38 37 34 35 33 32 19 22 21 20 12 14 36 43 44 45 Figure 7-1.
OM-230 261 Page 21 Quantity Description Part No. Dia. Mkgs. Item No. Figure 7-1. Complete Assembly 1 PB1 186 416 TRIGGER SWITCH 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 226 855 PLASTIC HANDLE 1 .
Notes.
Warranty Questions? Call 1-800-332-3281 7 AM − 6 PM EST hobart_warr 2006 − 01 Service Y o u always get the fast, reliable response you need. Most replacement parts can be in your hands in 24 hours. Support Need fast answers to the tough welding questions? Contact your distributor or call 1-800-332-3281.
PRINTED IN USA © 2006 Hobart Welding Products. 2006 − 01 Hoba rt W elding Pr oducts An Illinois T oo l W orks Co mpany 600 W est Main Street Tr oy, OH 45373 USA For Technical Assi stance: Call1-800.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Hobart Welding Products DP-3035 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Hobart Welding Products DP-3035 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Hobart Welding Products DP-3035 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Hobart Welding Products DP-3035 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Hobart Welding Products DP-3035, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Hobart Welding Products DP-3035.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Hobart Welding Products DP-3035. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Hobart Welding Products DP-3035 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
