Manuale d’uso / di manutenzione del prodotto 600 del fabbricante Henny Penny
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OPERA T OR’S MANUAL Henny Penny CF A Pressure Fryer Electric Model 500 Gas Model 600.
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Model 500/600 This manual should be retained in a convenient location for future reference. A wiring diagram for this appliance is located on the rear shroud cover of the control panel. Post in a prominent location, instructions to be followed if user smells gas.
Model 500/600.
Model 500/600 T ABLE OF CONTENTS Section Page Section 1. INTRODUCTION ........................................................................................... 1 -1 1 - 1 Introduction .................................................................
Model 500/600 T ABLE OF CONTENTS Section Page Section 4. PREVENTIVE MAINTENANCE 4 - 1 Preventive Maintenance Schedule .......................................................... 4 -1 4 - 2 Cleaning the Deadweight V alve ................................
Model 500/600 The Henny Penny pressure fryer uses a combination of pressure, heat, and time to produce a quality product. The advantage of this type fryer is the pressure allows the product to be cooked with less heat and less time than the conventional open-type fryers.
Model 500/600 As in any unit of food service equipment, the Henny Penny pressure fryer does require care and maintenance. Requirements for the maintenance and cleaning are contained in this manual and must become a regular part of the operation of the unit at all times.
Model 500/600 This section provides the installation instructions for the Henny Penny pressure fryer . Installation of this unit should be performed only by a qualified service technician. Do not puncture the fryer with any objects such as drillsor screws as electrical shock or com- ponent damage could result.
Model 500/600 7. Close the front door . T ake car e when moving the fryer to pr event personal injury . The fryer weighs appr oxi mately 300 lb (136 kg).
Model 500/600 14 . Prepare deadweight valve assembly for operation. A metal shipping support is installed inside the dead- weight valve assembly and must be removed prior to installation and startup, or unit will NOT build pressure. 15 . Unscrew the deadweight cap.
Model 500/600 2-3. SELECTING THE FR YER LOCA TION (Continued) 2-4. LEVELING THE FR YER 2-5. VENTILA TION OF FR YER T o pr event severe burns fr om splashing hot shortening, position and install fryer to prevent tipping or movement. Restraining ties may be used for stabilization.
Model 500/600 2-4. VENTILA TION 0F FR YER (Continued) 303 2- 5.
Model 500/600 The gas fryer is factory available for either natural or propane gas. Check the data plate behind the front door of the fryer to determine the proper gas supply requirements. Do not attempt to use any gas other than that specified on the data plate.
Model 500/600 Provisions should be made for moving the fryer for cleaning and servicing. This may be accomplished by: 1 . Installing a manual gas shut off valve and disconnect union, or 2 . Installing a heavy duty design A.G .A. certified connector which complies with the Standard for Connectors for Moveable Gas Appliances, ANSI Z21.
Model 500/600 2-8 303.
Model 500/600 The gas pressure regulator on the automatic gas valve is factory set as follows: Natural: 3.5 inches water column Propane: 10.0 inches water column The gas pressure regulator has been set by Henny Penny and is not to be adjusted by the user .
Model 500/600 Lighting Pr ocedur e - Solid S tate Ignition 1. The gas valve knob has a dual function. a. Complete control of gas to the pilot and main burner . b. When in the pilot position, it is the reset mechanism for the automatic pilot. 2. Partially press and turn the gas valve knob to the OFF position.
Model 500/600 The gas regulator is preset at the factory at 3.5 inch water column (0.87 kPa) for natural gas (10.0 inch (2.49 kPa) for propane). If adjustment is necessary , contact your local independent Henny Penny distributor . The gas fryer requires 120 single phase, 60 Hertz, 10 or 5 amp, 2 wire + ground service.
Model 500/600 The electric fryer requires 208 or 240 volt, three phase, 50/60 Hertz service. The power cord may be already attached to the fryer or provided at installation. Check the data plate behind the front door to determine the correct power supply .
Model 500/600 This reservoir holds the peanut oil, and is designed to hold 12 lb (5.4 kg) of product, with a “cold zone” for collection of crumbs Provides the pressure seal for the frypot chamber .
Model 500/600 DO NOT PULL THIS RING . SEVERE BURNS FROM THE STEAM WILL RESUL T . (SEE FIGURE 3-1) Indicates the pressure inside the frypot; Figure 3-1 An electromechanical device that allows pressure .
Model 500/600 A control that senses the temperature of the shortening; if the temperature of the shortening exceeds the safe operating limit, this control opens and shuts off the heat to the frypot; w.
Model 500/600 3-2. OPERA TING CONTROLS Figure 3-2 shows the location of following computer controls. Figure Item Description Function No. No. 3 - 3 1 Lights when the control calls for heat and the pea.
Model 500/600 Control Decal Figure 3-3 1 3 2 1 3 4 5 6 7 8 3-2. OPERA TING CONTROLS (Continued) 3 - 3 10 Menu Card Shows name of food product selected; the menu card strip is located behind the decal .
Model 500/600 3-3. CLOCK SET Upon initial start-up or PC board replacement, if “CLOCK SET” automatically appears in the display , skip steps 1, 2 and 3. 1. Press and hold for 5 seconds until “LEVEL 2” shows in display . 2. Release , then press twice.
Model 500/600 14. Press . Display shows “CS-6” then “CLOCK MODE” along with “1.AM/PM” . 15. “1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour time. Press to change. 16. Press . Display shows “CS-7” then “DA YLIGHT SA VINGS ADJ” along with “2.
Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS Diagnostic Mode T o view summaries of the fryer and Operator performance, press then . Press to view the following functions: D1 - Adjust produ.
Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS (Continued) Manual Mode This allows the Operator to quickly program a time and temperature for nonstandard products that are not on the menu card. This is to be a temporary setting and disables most of the advanced features of the controls.
Model 500/600 3-4. DIAGNOSTIC MODE AND SPECIAL FUNCTIONS (Continued) Information Mode This mode gathers and stores historic information on the fryer and Operator performance. Press and at the same time and “*INFO MODE*” shows on display . Press or to access the steps and press to view the statistics within each step.
Model 500/600 3-5. W ARNINGS AND ERROR MESSAGES The controls monitor procedure problems and system failures with warn- ings and error codes. The display shows the warning or error code, and an alarm sounds. Pressing cancels most warnings and pressing any control button stops most Error Code alarms.
Model 500/600 3-5. W ARNINGS AND ERROR MESSAGES (Continued) ERROR CODES DISPLA Y CAUSE CORRECTION “E-5” Controls sensing 405°F Have heat components and temperature probe “FR YER TOO or above ch.
Model 500/600 3-5. W ARNINGS AND ERROR MESSAGES (Continued) ERROR CODES DISPLA Y CAUSE CORRECTION “ E-41” Memory scrambled; an individual T urn the COOK/PUMP switch OFF and back “SYSTEM product .
Model 500/600 Electric Model 500 Hot shortening must always be at the upper level indicator line (Figur e 3-4). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer . When using solid shortening, it is r ecommended to melt the shortening on an outside heating sour ce befor e placing it in the frypots.
Model 500/600 Gas Model 600 Hot shortening must always be at the level indicator line (Figur e 3-5). Failur e to follow these instructions could r esult in a fir e and/or damage to the fryer . When using solid shortening, it is r ecommended to melt the shortening on an outside heating sour ce befor e placing it in the frypots.
Model 500/600 The following procedures should be followed on the initial start-up of the fryer , and each time the fryer is brought back into operation from a cold or shut down condition. These are basic, general instructions. 1. Check to see that the COOK/PUMP switch is turned OFF .
Model 500/600 10. Once out of the Melt Cycle, flashes until 5° before setpoint temperature ( plus any offset temperature). Then lights and the selected product shows on the display . The heat cycles on and off about 4 degrees before the setpoint temperature to help prevent overshooting the setpoint temperature (proportional control).
Model 500/600 LID MUST BE LA TCHED PROPERL Y OR PRESSUR- IZED SHOR TENING AND STEAM MA Y ESCAPE FR YPOT . SEVERE BURNS WILL RESUL T . 15. Press the desired Product button to start a Cook Cycle. The display counts down the cooking time. T o check the peanut oil temperature press .
Model 500/600 19 . Unlatch and raise the lid quickly to allow most of the condensation on the lid to drain through the drain channel and not into the peanut oil.
Model 500/600 At the end of the preset number of Cook Cycles (5 for electric; 4 for gas), an alarm sounds and “FIL TER LOCKOUT” then “YOU *MUST* FIL TER NOW” shows in the display . No Cook Cycles can be started until the peanut oil is filtered (The controls show how many cycles until next filtering, ex: “5X” in display .
Model 500/600 4. As the peanut oil drains from the frypot, use fryer brushes (Henny Penny part no. 12105-includes both brushes) to clean the frypot and heating elements (if electric unit). Use L-shaped brush to clean crumbs from the elements and from sides and bottom of frypot as peanut oil drains.
Model 500/600 7 . Turn the right filter valve handle counterclockwise to open the filter valve (handle pointed horizontally). T urn COOK/PUMP switch to PUMP and pump all peanut oil out of the filter drain pan and back into frypot, holding the lid closed for the first surge of peanut oil.
Model 500/600 The filter pump motor is equipped with a manual reset button in case the motor overheats. This reset button is located in the rear of the motor . The filter motor is located on the rear of the fryer . W ait about 5 minutes to allow motor to cool before attempting to press the reset button.
Model 500/600 3-12. CHANGING THE FIL TER ENVELOPE (Continued) 5. W ipe the peanut oil and crumbs from the drain pan. Clean the drain pan with soap and water . Completely rinse with hot water . 6. Unscrew the suction standpipe from the screen assembly .
Model 500/600 After the initial installation of the fryer , as well as before every change of peanut oil, the frypot should be thoroughly cleaned as follows: 1. Turn the COOK/PUMP switch to OFF . Moving either the frypot, or filter pan, while containing hot shortening is not recommended.
Model 500/600 Do not use a water jet (pr essur e sprayer) to clean the unit, or component damage could r esult. 5. T urn the COOK/PUMP switch to COOK. Press then . “CLEAN-OUT ?” then “1=YES 3=NO” shows in display . Press to start Clean-Out Mode.
Model 500/600 3-13. CLEANING THE FR YPOT (Continued) Do not use the cleaning solution on the lid or the lid hinge. These parts ar e aluminum and will corr ode if the PHT cleaner comes in contact with them.
Model 500/600 1 3. Replace the clean filter assembly in the drain pan and install under fryer . 1 4. Refill the fryer with fresh peanut oil. After completing a Clean-Out Mode, the controls assume fresh peanut oil is now in the frypot and adjust the temperature accordingly .
Model 500/600 4-1. PREVENTIVE MAINTENANCE SCHEDULE As in all food service equipment, the Henny Penny pressure fryer does require care and proper maintenance.
Model 500/600 At the end of each day , the deadweight valve assembly must be cleaned as follows: DO NOT A TTEMPT TO REMOVE DEADWEIGHT CAP WHILE FR YER IS OPERA TING . SEVERE BURNS OR OTHER INJURIES WILL RESUL T . 1. Turn the COOK/PUMP switch to OFF. Be sure all pressure has been released and open the lid.
Model 500/600 The safety relief valve should be cleaned once a year . Figure 3-13. DO NOT A TTEMPT TO REMOVE SAFETY V AL VE WHILE FR YER IS OPERA TING , OR SEVERE BURNS OR OTHER INJURIES WILL RESUL T . DO NOT DISASSEMBLE OR MODIFY THIS SAFETY RELIEF V AL VE.
Model 500/600 4-4. REVERSING LID GASKET 4-5. CHECKING TEMPERA TURE PROBE CALIBRA TION Reversing the lid gasket every 90 days, helps to prevent early failure of lid gasket and the loss of pressure during a Cook Cycle. 1. Open lid to the upright position.
Model 500/600 4-6. LIMIT STOP ADJUSTMENT T o extend the life of the lid gasket and help prevent steam leakage, check the limit stop adjustment quarterly , following the steps belo w: 1. Close and latch lid, and turn spindle counterclockwise until it stops.
Model 500/600 T o extend the life of lid components, lubricate the ball seat and spindle, following the steps below , every 90 days.. 1. Close and latch the lid, and turn the spindle counterclockwise until it stops. 2. Press down on the front of the cross bar , pull out the release pin, lift the latch, and raise the cross bar .
Model 500/600 T o extend the life of the temperature probe, high limit, and elements, every 90 days check the tightness of the element spreader bar screws, following the steps below: Drain shortening and allow fryer to cool before proceed- ing with the following steps.
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Model 500/600 This section provides troubleshooting information in the form of an easy to read table. If a problem occurs during the first operation of a new fryer , recheck the Installation and Operation Sections of this manual. T o isolate a malfunction, proceed as follows: 1.
Model 500/600 Problem Cause Correction COOKING SECTION Product Color Not Correct: A. T oo Dark (some batches) • T emperature programmed too hot • See Diagnostic Mode D 10 ; if temperature settings.
Model 500/600 Problem Cause Correction COOKING SECTION (Continued) C. T oo Light (all batches) • T emperature probe out of • See Diagnostic Mode D 1 calibration to adjust color of product • Chec.
Model 500/600 Problem Cause Correction COOKING SECTION (Continued) D. T oo Light (some batches) • Cook Cycle aborted before alarm • See Diagnostic Mode D 7 (Continued) and “DONE” flashes to se.
Model 500/600 Problem Cause Correction COOKING SECTION (Continued) Product not done • Cook Cycle aborted before alarm, • See Diagnostic Mode D 7 and “DONE” flashes to see how many times the Co.
Model 500/600 Problem Cause Correction POWER SECTION W ith COOK/PUMP Switch • Open circuit • Check to see if fryer is plugged in COOK position, fryer is in completely without power • Check wall .
Model 500/600 Problem Cause Correction PRESSURE SECTION (Continued) Pressure does not • Not enough product in fryer • Place proper quantity of build o r product not fresh fresh product within fryp.
Model 500/600 Problem Cause Correction FIL TER SYSTEM SECTION (Continued) Motor hums but • Clogged lines or pump • Have pump and lines removed will not pump and cleaned • Have pump seal, rotor a.
Model 500/600 Problem Cause Correction HEA TING OF PEANUT OIL SECTION (Continued) Peanut oil heating slowly • Low or improper amps • See Infomation Mode 16 for present amperage; or see Information.
Model 500/600 The Chick-fil-A fryer controllers provide diagnostic functions that let an Operator review operating and performance data for the fryer . The information provided by Diagnostic Mode can be used to monitor procedural errors, such as, not waiting for the READY light before starting a Cook Cycle, canceling cycles early , etc.
Model 500/600 D 1: Color Adjustment This step lets the user make slight adjustments to the product color . The first step of this item asks “IS PRODUCT COLOR OK?” If product color is okay and no change is desired press or to move on to the next item, or press to exit Diagnostic Mode.
Model 500/600 D 2: Oil W ear Report This section displays information about the age of the present batch of peanut oil. The first step shows how many days of use this oil has: “D2: THIS OIL IS “ “D2: 4 DA YS OLD “ The controller only counts days in which the fryer is in use.
Model 500/600 5-3. DIAGNOSTIC MODE DET AILS (Continued) D 3: Line V oltage Performance Report This section displays information about how good the line voltage supply has been for the present day and for the present batch of oil. The controller continually monitors the line voltage supplied to the fryer (when the fryer is on).
Model 500/600 “D3: ARE OTHER” “D3: FR YERS” “D3: HA VING THIS” “D3: PROBLEM” “D3: TODA Y?” Press or . If is pressed (other fryers are having this problem): “D3: F ACILITY” “D.
Model 500/600 If one or more low voltage warnings have been detected before today , the following sequence is displayed: “D3: BEFORE T ODA Y” “D3: 27 LOW VOL T” “D3: W ARNINGS” “D3: ON T.
Model 500/600 If the fryer has witnessed two or more low voltage warnings today , the following report is displayed: “D4: CAN’T TEST” “D4: HEA T CAP ACITY” “D4: DUE TO” “D4: VOL T AGE.
Model 500/600 Otherwise, the heating coils are presumed to be good and the following messages appear: “D4: HEA TER COILS “ “D4: APPEAR OK “ (Press ) “D4: CHECK “ “D4: CONT ACT ORS, “ “D4: CONNECTIONS, “ “D4: AND WIRING “ D 5: Cook Times (Slow Cooks) Report This section summarizes the slow cooking status for each product.
Model 500/600 Otherwise, if one or more cook products have generated a slow cook warning more than 5% of the time, but four or more low voltage or slow heat-up warnings (any combination) have been gen.
Model 500/600 “D5: POSSIBLE” “D5: OVERSIZED” “D5: OR FROZEN” “D5: BA TCH OF” “D5: “NUG-STRP” “ ( Product Name ) “D5: DETECTED” “D5: 3 TIMES” “D5: TODA Y” (Press ) .
Model 500/600 5-3. DIAGNOSTIC MODE DET AILS (Continued) The number of “WAS NOT READY” warnings for this batch of peanut oil is also reported. Note that this value does not yet include the not ready warnings generated today .
Model 500/600 The number of Stopped T oo Soon cycles for this batch of peanut oil is reported next. Note that this value does not yet include the Cook Cycles from today .
Model 500/600 5-3. DIAGNOSTIC MODE DET AILS (Continued) The number of Beeped Done T oo Long Cycles for this batch of peanut oil is reported next. Note that this value does not yet include the Cook Cycles from today .
Model 500/600 5-3. DIAGNOSTIC MODE DET AILS (Continued) Loading Report for T oday If no products have a failed to detect rate of more than 5%, the controller shows: “D9: LOADING” “D9: LOOKS OK.
Model 500/600 Loading Report for Previous Batch of Peanut oil If no products have a failed to detect rate of more than 5%, the controller shows: “D9: LOADING” “D9: LOOKED OK” “D9: PREVIOUS O.
Model 500/600 If any of the product settings do not match original values, the following message is displayed (with one or more of the product numbers blinking): “10: PROD’S 123456” “10: DO NOT MA TCH” “10: ORIG . V ALUES” In this case, the blinking numbers indicate which products do not match original settings.
Model 500/600 The final item in D 10 identifies if any changes have been made to the heat control settings. These settings af fect the fryer ’ s heating algorithms, and include the PC factors, rate-of-rise compensations, and heat pulse cycle time, etc.
Model 500/600 Press and the next latest power-up date is shown. Up to 10 power-ups (2B to 2K) can be stored in the P-LOG section. Press to continue onto the heat-up log. 3. HEA T -UP’S Press and “3A. (date & time) *NOW* shows in display . This is the present date and time.
Model 500/600 5-4. INFORMA TION MODE DET AILS 5. TODA Y’S DA T A (automatically resets each day) Press to step through the following data: FUNCTION DISPLA Y EX: T oday’ s Date 5A. DA TE APR-12 T ime of day last heat-up was completed 5B. LAST HEA T 9:45A Peak heat-up rate (°F/Sec) for last heat-up 5C.
Model 500/600 5-4. INFORMA TION MODE DET AILS 6. PREV DA Y - SUN Press to step through the following data. During each step, press to choose the day of the week, of the past 7 days. FUNCTION DISPLA Y EX: Day this data was recorded for 6A. DA TE APR-8 T ime of day last heat-up was completed 6B.
Model 500/600 5-4. INFORMA TION MODE DET AILS 7. 7-DA Y TOT ALS Press to step through the following data: FUNCTION DISPLA Y EX: Oldest day in the previous days history 7A. SINCE APR-5 Number of days with data included in totals 7B. DA YS CNT 6 Number of monitored heat-ups 7C.
Model 500/600 5-4. INFORMA TION MODE DET AILS 8. OIL DA T A (current batch; resets by Clean-Out Mode) Press to step through the following data: FUNCTION DISPLA Y EX: The day current batch of oil was started 8A. SINCE APR-1 Number of days with data included in totals 8B.
Model 500/600 5-4. INFORMA TION MODE DET AILS 9. PREV OIL DA T A (moved here from Oil Data log; assumes new peanut oil) Press to step through the following data: FUNCTION DISPLA Y EX: The day previous batch of oil was started 9A. BEGAN MAR-9 Number of days with data included in totals 9B.
Model 500/600 5-4. INFORMA TION MODE DET AILS 10. INP A_VHDSF_M This mode displays the status of components and inputs. If the input signal is detected, an identifying letter is displayed (see below). If the signal is not detected, “_” is displayed.
Model 500/600 5-4. INFORMA TION MODE DET AILS 1 1. OUTP H* P_ This mode displays the status of components and outputs. If the output signal is detected, an identifying letter is displayed (see below), followed by an “*” . If the output is off, “_” is displayed.
Model 500/600 5-4. INFORMA TION MODE DET AILS 14. ANALOG <1> 2344 This step displays the present status of any channel of the controller ’ s a to d converter . This feature may be useful to a technician troubleshooting a problem with the fryer or controller .
Model 500/600.
Model 500/600 G L O S S A R Y HENNY PENNY PRESSURE FRYERS air valve a valve that allows air into the filter lines when the pump is on in the mixing mode on eight head fryers airflow switch a switch th.
Model 500/600 cracklings the crumbs of breading that come off the product during a Cook Cycle crumb catcher the part of the filter assembly on four head fryers that filters crumbs out of the shortenin.
Model 500/600 filter screen assembly an assembly that filters the shortening as it is pumped from the frypot; the assembly is made up of two filter screens, a filter envelope, and two filter clips (No.
Model 500/600 lid handle a handle that is attached to the lid and is used to lower the lid into contact with the frypot; the handle is then pulled forward and pushed down to lock the lid in place (see.
Model 500/600 solenoid valve a valve used to generate or release pressure for the Cook Cycle spark igniters the igniters that create a spark to ignite the pilot lights on eight head gas fryers (gas fr.
Model 500/600 HENNY PENNY 4 HEAD PRESSURE FR YER SPECIFICA TIONS Height 64" (162.6 cm) - with lid open W idth 18" (45.7 cm) Depth 40.5” (102.9 cm) - Gas 37” (94.0 cm) - Electric Pot Capacity 4 Head of chicken - 12 lb (5.4 kg) 43 lb peanut oil (19.
Model 500/600 LIMITED W ARRANTY FOR HENNY PENNY EQUIPMENT Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the original purchaser only for Henny P.
FM05-004-F Henny Penny Corp., Eaton, Ohio 45320, Revised 07-28-10 Henny Penny Corporation P .O.Box 60 Eaton,OH 45320 1-937-456-8400 1-937-456-8402 Fax T oll free in USA 1-800-417-8417 1-800-417-8434 Fax w w w .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Henny Penny 600 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Henny Penny 600 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Henny Penny 600 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Henny Penny 600 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Henny Penny 600, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Henny Penny 600.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Henny Penny 600. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Henny Penny 600 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
