Manuale d’uso / di manutenzione del prodotto TS2 del fabbricante Harrington Hoists
Vai alla pagina of 64
ELEC TRIC CHAIN HOIST NER 2 / M R2 / TS2 FOOD GRADE MODEL 1/4 Ton t hro ugh 2 Ton C apaciti e s Code, Lot and S eri.
2 IMPORT ANT INFOR MA TION ON HOW T O USE THIS MANUAL This OW NER’S MANUAL S UPPLEMENT f or Food Gr ade Hoists is intende d for use in combination with : “Own er’s Manual f or Electric C hain Ho.
3 I Conf or ma nce Clar ifica ti on Sta tem ent 1.1 Food Grade Options Harrington ER 2 F ood G rade ho ists are des igned for applic ations which r equir e food gra de hois ts. All p roducts s hould be tested for suitabi lity on a partic ular ap pl icat ion pri or to ac tual u se.
4 II NER2 E lectr ic Chai n Hoist Section P age Number 1.0 Imp ortan t Informa tion and Warnings … ………… …… ……… …………… ……… …………….
5 Section P age Number 6.0 M aintenance & Handlin g ……… …………… ……… ……… ... …………… …………… ……… ……… ER2OM 6.1 Count/Hour Meter 6.2 Lubrication – Load Chain, Hooks and Suspen sion ……………………… .
6 2.1 Specifications 2.1.1 Product Code 2.1.2 Oper ating Cond itions and Environm ent Tem perature range : - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s Noise Level: 85 dB or less (A.
7 2.2 Dimensions Table 2 - 2 Hoist Dim ensions Figure 2 -1 Single Speed Hois t Dim ens ions Figure 2 -2 Dual Spe ed Ho ist Dim ensions Capacity (Tons) Product C ode Headroom C (in) Headroom w/Stainl ess Hook C ( in) a (in) b (in) d (in) e (in) g (in) g w/Stainl ess Hook (in) h (in) i (in) Single Speed 1/4 NER20 03L - FG 14.
8 6.2 Lubri cation – Load Chain, Hook s, and Suspension 6.2.1 Load C hain • For longer l ife, the load c hain should be l ubricated. • The load chai n lubric ation should be accom plished af ter cleanin g the loa d chain with an ac id free c leaning solution.
9 6.3.5 REPL A CING OIL – Chang e gear oil at l east o nce eve ry 5 years. The o il shou ld be changed m ore f requentl y dependi ng on th e hoist' s usa ge and o peratin g env ironment.
10 6.5 Load Chain 6.5.2 Afte r chaining a unit , be sure t o clean a ny exp osed port ions of bottom yok e bolts that have be en treated with thr ead loc k ing com pound. Conduc t a thorou gh ins pection of thes e bolts after torquing t o ensure ther e is no exces s thread loc king com pound on the ex posed p ortions.
11 III MR2 M otori zed T r olley Section Page Number 1.0 Important I nformation and W ar nings ……………… ... ………………………… ……… …… .. ...…. MR2 O M 1.1 Terms and Summary 1.2 W arning Tag and Labels 2.0 Technica l Information… ………… ……………… … ………… ……… ….
12 Section Page Numbe r 6.0 Maintenance & Handlin g………… ……………… …………………… ………… …………… …….. MR 2O M 6.1 Count/Hour Meter (Dual Speed Only) 6.2 Lubrication ………………………… ……………… ………….
13 2.0 Specifications 2.1.1 Product Code for MR2 T rolley Alone: 2.1.2 Oper ating C onditions and Environm ent Tem perature R ang e: - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s (no.
14 2.2 Dimensions Table 2 - 2 T rolley Dim ension s For NER200 3 L- FG to NER2020 L- FG Product Code b b' d e e' i j k m n r t Single Speed MR2010L/S - FG 12.4 15.6 8.7 20. 3 7.1 3.74 0.9 5.1 8. 1 4.3 2.0 1. 22 MR2020L/S - FG 12.8 16.4 8. 9 20.
15 IV TS2 Manual T rol ley Section Pa ge Number 1.0 I mporta n t In for ma t ion and W ar nings……… …… ……. ……………… ………………… … ……. T S 2OM 1.1 Terms and Summary 1.2 Warning Tags and Labels 2. 0 Technical Information …………………… …………………… ….
16 Section Page Number 5.4 Periodic Inspection 5.5 Occasionally Used Trolleys 5.6 Inspection Records 5.7 I nspection Methods and Criteria 6.0 Maintenance & Handling……………………… ……… ………………… ………………… …….
17 2.1 Specifications Product C ode f or T S2 Trolle y Alone : Operating C ondit ions a nd Enviro n m ent Tem perature Rang e: - 4° to +104°F ( - 20° t o +40 °C) Hum idit y: 85% or les s Table 2 - 1 PTS2 T rolley S pecificat ions Cap. (Tons) Produc t Code Min.
18 2.2 Dimensions Table 2 - 3 PTS2 T rol l ey Di mension s PTS2005 t o PTS20 20 Cap. (Tons) Produc t Code a max (in) a' (in) b (in) e (ft) h (in) i (in) j (in) k (in) m (in) n (in) r (in) s (in) t (in) v (in) 1/2 PTS2005 - FG 6.8 8.0 7. 2 1.8 3.2 2.
19 6.1 Lubrication 6.1.1 Lubricat e the f ollowing tr olley com ponents with onl y Nevastane H T/AW 2 W hite Drum food grade lubricating greas e. 6.1.2 Track W heel Gear – Clean and r e - grease the Track W heel gears and Hand W heel output pinion ever y three m onths (m ore frequently for he avier us e).
20 This Page Intentiona lly Left Bla nk.
21 V P ar ts List 1.0 NER 2 Pa rts L ist W hen ordering parts , pl ease pr ovide th e h oist co de nu m ber, lot num ber and ser ial num ber loc ated on the h o ist nameplate ( see f ig.
22 1.1 Hous ing an d Moto r Part s Figure 1 - 1 Housing and Mot or Parts.
23 1.1 Hous ing an d Moto r Part s Fig ure No. Part Nam e Parts P er Hoist 003L/L D 005L /LD 010L /LD 1 Fan Cove r 1 2AFG0 05L 9107 2AFG0 10L 9107 2 Fan 1 ER2CL 9108 ER2CS 910 8 3 Snap Ring 1 904711 3.
24 1.1 Hous ing an d Moto r Part s Figure 1 - 2 Housing and Mot or Parts.
25 1.1 Hous ing an d Moto r Part s Figure No. Part Name Parts Per Hoist 020L/LD 1 Fan Co ver 1 2AFG020L9107 2 Fan 1 ER2DS9108 3 Snap R ing 1 9047116 4 Brake Cover 1 ER2DS9115 5 Packi ng B 1 ER2DS9119 .
26 1.2 Gear ing P arts Figure 2 - 1 Gearing Parts.
27 1.2 Gear ing P arts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD 010L/LD 1 Load S heav e A ssembly 1 ER2CS6241 ER2DS 6241 2 Load S heav e 1 ER 2DS9241 ER2DS 9241 3 Oil Seal 1 ES221010S ES22.
28 1.2 Gear ing P arts Figure 2 - 2 Gearing Parts.
29 1.2 Gear ing P arts Figure No. Part Name Parts Per Hoist 020L/ LD 1 Load S heav e Assembly 1 ER2ES6241 2 Load S heav e 1 ER2ES9241 3 Oil Seal 1 ER2ES9221 4 Ball Be ar ing 1 9000609 5 Ball Be ar ing.
30 1.3 Hook and C hain P arts Figu re 3 - 1 Hook and Chain Part s *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
31 1.3 Hook and C hain P arts Figure No. Part Name Parts Per Hoist 003L/LD 005L/LD 1 Top Hook Assem b ly 1 2ASF005S5 101 2 Hook Latch 1 2ASF005S1 103 3 Suspend er E (For P u sh Trolley) – White Epox.
32 1.3 Hook and C hain P arts Figure 3 - 2 Hoo k and Chai n P arts *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
33 1.3 Hook and C hain P arts Figure No. Part Name Parts Per Hoist 010L 1 Top Hook Assembly 1 2A SF010S5 101 2 Hook Latch 1 2ASF010S1 103 3 Suspender E (For Manua l Troll ey) – White Epoxy Paint 1 3.
34 1.3 Hook and C hain P arts Figure 3 - 3 Hook and Chain Parts *Optional st ai nless steel chain container assem bl y not shown. See Figure No. 45 on part number chart for ordering informatio n.
35 1.3 Hook and Chain Par ts Figure No. Part Name Parts Per Hoist 020L 1 Top Hook Assem b ly 1 2ASF020S5 101 2 Hook Latch 1 2ASF020S1 103 3 Suspender E (For Manua l Troll ey) – White Epoxy paint 1 3.
36 1.4 Elec tric Par ts ( Sing le Spee d) Figure 4 - 1 Electric Parts (Singl e Speed).
37 1.4 Elec tric Par ts ( Sing le Spee d) Figure No. Part Name Parts Per Hoist 003L 005L 010L 020L 1 Limit Switc h Complet e Assembly 1 ER2CI1060 2 So cke t Bol t 3 9091247 3 Spring Lock Washe r 3 901.
38 1.5 Elec tric Par ts ( Dual Spe ed) Figure 5 - 1 Electric Parts (Dual S peed).
39 1.5 Elec tric Par ts ( Dual Spe ed) Figure No. Part Name Parts Per Hoist 005LD 010LD 020LD 1 Limit Sw itch Complet e Assembly 1 ER2CI1060 2 Socket Bolt 3 9091247 3 Spring Lock Washe r 3 9012709 4 L.
40 1.6 Pow er Sup ply and Pendan t Par ts Figure 6 - 1 Power Supply and Pendant Parts (Plug Connection ).
41 1.6 Pow er Sup ply and Pendan t Par ts Figure No. Part Name Parts Per Hoist 005L/ LD 010L/LD 020L/LD 1 Cord Suppor t (Wire Stop ) 1 ER1BS9534 2 Mach.
42 This Page Intentiona lly Left Blank.
43 2.0 MR 2 Parts Li st W hen ordering parts , pl ease pr ovide th e tro lley co de num ber , lot num ber and s erial n umber located on the h oist name p late ( see f ig.
44 2 .1 Electric Parts – 1/4 to 2 Ton ( Sin gle S peed ) Figure 1 - 1 Electric Parts (Singl e Speed).
45 2 .1 Electric Parts – 1/4 to 2 T on (Sing le Spe ed) F igure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 1 Conn e c tion B ox Assembl y 1 7038101 7038102 2 Holder A 1 ECP5924AA 3 Holder B 2 ECP5.
46 2 .1 Electric Parts – 1/4 to 2 Ton ( Dua l Spe ed) Figure 1 - 2 Elect ric P art s (Dua l Speed ).
47 2 .1 Electric Parts – 1/4 to 2 T on (Dual Speed) Figure No. Part Na me Parts Per Trolle y 1 Ton 2 Ton 1 Conn ecti on Box Ass embly 2V 1 7038201 7038202 4V 7038203 7038204 2 Holder A 1 ECP5924AA 3.
48 2 .2 Pendan t Parts – 1/ 4 to 2 Ton Figure 2 - 1 Pendant Parts.
49 2 .2 Pen dant Part s – 1/ 4 to 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 1 Push Bu tto n Cor d 6C/7 C/8C Complet e Assembl y W 1 ZB1102AI1000 X ZB1202AI1000 Y ZB2102AI1000 Z Z B22.
50 2 .3 Pow er Supply Part s – 1/4 t o 2 Ton Figure 3 - 1 Pow er Supp ly P art s.
51 2 .3 Pow er Supply Part s – 1/4 t o 2 Ton Figure No. Part Na me Parts Per Trolle y 1 Ton 2 Ton 1 Powe r Supply Cable 4C Asse mbly 1 ZBZC12AH1100 ZBZC12BH 1100 2 Cable Pac king 1 ECP6914AA ECP6916.
52 2 .4 Side Plates and S uspensi on P arts – 1/4 to 2 Ton Figure 4 - 1 Side Plates a nd Suspension Pa rts.
53 2 .4 Si de P late s and Su spen sio n Par ts – 1/4 to 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 2 Side Pla te G As sembly – St a ndar d Whe e ls 1 3AFG010S5201 3AFG020S5201 Side.
54 Extended Susp ensi on Shaf t Assem blies Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 16 Exte nded S uspens io n Sh aft Assembly – Sta nd ar d Sh af t 1 37FG010S1121 37F G020S1121 Exte nde.
55 This Page Intentiona lly Left Blank.
56 2 .5 Mot or Parts – 1/4 t o 2 Ton Figure 5 - 1 Motor Parts.
57 2 .5 Mot or Parts – 1/4 t o 2 Ton Figure No. Part Name Parts Per Trolle y 1 Ton 2 Ton 2 Gear Box Pack ing 1 MR1DS9248 3 Set Pin 2 MR1DS9249 4 Bo lt 4 J1BAE0802525 5 Spring Lock Washer 4 J1W S0742.
58 This Page Intentiona lly Left Blank.
59 3.0 TS2 Par t s Li st W hen ordering parts, pl ease provide the hois t code num ber , lot num ber and seria l num ber locat ed on the h ois t nameplate ( see fig.
60 3 .1 TS2 Push Tr olley Parts – 1/ 4 to 2 Ton TS2 Push Troll ey 1/4 to 2 Ton.
61 3 .1 TS2 Push Tr olley Parts – 1/ 4 to 2 Ton Figur e No. P art Name Parts Per Tr olle y 1/2 Ton 1 T on 2 T on 1 Side Plate S Ass embl y – Standard W heels 2 37FG00551 12 37F G01051 12 37F G0205.
62 3 .2 TS2 G eare d Trol l ey Par ts – 1/4 t o 2 Ton TS2 Geared Trolle y 1/4 t o 2 T on.
63 3. 2 TS2 Geared Troll ey Parts – 1/4 t o 2 Ton Figur e No. Part Nam e Parts Per Trolle y 1 Ton 2 Ton 1 Side Plat e S As sembl y – Standar d W heel s 1 37FG01051 12 37F G02051 12 Side Plat e S A.
64 www .harri ngtonhois ts.c om Harri ngton Hoi sts, Inc . Harr ing ton H oists – W estern Division 401 West End Avenue 234 1 Pomona R d. No. 103 Manhei m, P A 17 545 - 1 703 C orona, CA 928 80 - 69.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Harrington Hoists TS2 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Harrington Hoists TS2 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Harrington Hoists TS2 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Harrington Hoists TS2 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Harrington Hoists TS2, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Harrington Hoists TS2.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Harrington Hoists TS2. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Harrington Hoists TS2 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.