Manuale d’uso / di manutenzione del prodotto PNEG-1521 del fabbricante GSI Outdoors
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Commer Commer Commer Commer Commer cial cial cial cial cial Dir Dir Dir Dir Dir ect Gear Dri ect Gear Dri ect Gear Dri ect Gear Dri ect Gear Dri v v v v v e e e e e Bin Sw Bin Sw Bin Sw Bin Sw Bin Sw .
2 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 36' CPS10360 42' CPS10420 48' CPS10480 54' CPS10540 60' CPS10600 72' CPS10720 75' CPS10750 78' CPS10780 Bin Dia. 10" Commercial DGD Sw eep This manual is valid for the sweep catalog numbers in the table below .
3 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger TABLE OF CONTENTS Introduction ................................................................................................................... ....... 4 Safety Guidelines ...................
4 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger READ THIS MANUAL carefully to learn how to properly use and install equipment. Failure to do so could result in personal injury or equipment damage. INSPECT the shipment immediately upon arrival.
SAFETY 5 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger This manual contains information that is important for you, the owner/operator , to know and understand. This information relates to protecting personal safety and preventing equipment problems .
SAFETY 6 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger GSI’s principle concern is your safety and the safety of others associated with grain handling equipment.
SAFETY 7 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger FOLLOW SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your machine safety signs. Keep signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs.
SAFETY 8 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger PREP ARE FOR EMERGENCIES Be prepared if fire starts. Keep a first aid kit and fire extinguisher handy . Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
SAFETY 9 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger D at e E mp l o yees S i g nat u r e 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 E mp l o yees N ame ( p r i nt ed ) A . The User/Operator must be competent and experienced to operate auger equipment.
DECALS 10 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Check the components shown below to insure that the safety decals are in place and in good condition. If a decal cannot be easily read for any reason or has been painted over , replace it immediately .
DECALS 11 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger DANGER Decal No. DC-1395 was supplied with your Bin Unloading equipment. This safety sign should be applied to the side of the bin near the bin opening, so it will be viewed by people entering into the bin storage building.
INST ALLA TION 12 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger FIG . 1- A FLOOR VIEW The company does not recommend setting the Direct Gear Drive Bin Sweep unit in concrete. If inst alling a unit flush with a concrete floor , we recommend the unit be installed in a preformed trench.
INST ALLA TION 13 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger For bins with raised metal floors, it is necessary to cut openings in the floor for the Centerwell and Intermediate Wells. A . Make sure the metal floor is high enough above the concrete base so there is space for the wells.
INST ALLA TION 14 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Cut openings in the bin floor for the Intermediate wells. (See figure below .) The number of wells depends on bin size. The distance between Intermediate wells and the Centerwell should be equal.
INST ALLA TION 15 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Cut an opening in the bin wall for the unloading tube to pass through. The hole should be approximately 13 ½” in diameter , 6” below the level of the floor and inline with the Centerwell tube.
INST ALLA TION 16 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 4. UNLOAD TUBE ASSEMBL Y INST ALLA TION (Cont.) 5/16” Serrated Flange Nuts Connecting Band 5/16” x 1 -1/2” Hex Bolts E. Position the Unload T ube flush against the Centerwell tube.
INST ALLA TION 17 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 5. OUTER UNLOAD TUBE ASSEMBL Y INST ALLA TION A . On bins > 60’ in diameter , loosen or unbolt the 30” Connecting Band from the outer Unload T ube Assembly .
INST ALLA TION 18 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. Thread the 1” External Control Pipe Coupler onto the Intermediate Control Rod. Also thread the ½” Internal Control Pipe Coupler onto the Centerwell Control Rod. 5. OUTER UNLOAD TUBE ASSEMBL Y INST ALLA TION (Cont.
INST ALLA TION 19 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 6. CENTERWELL CONTROL GA TE ASSEMBL Y Centerwell Control Gate Centerwell Control Rod Flat Washers 5/16” Serrated Flange Nuts 1/2” Control Rod Clamp 5/16” x 3/4” Carriage Bolts A .
INST ALLA TION 20 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Attach the upper and lower Bin Flanges to the Unload T ube Assembly using two (2) 5/16" x 1-½” Hex bolts, and Serrated Flange nuts.
INST ALLA TION 21 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Make sure that all gates are fully closed. B. Pin the Inside Intermediate Control Rod to the Centerwell Control Rod, by using a 5/16" x 1-¾” Hex bolt and Hex nut through the aligned hole.
INST ALLA TION 22 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. With the Rack & Pinion fully extended towards the bin wall, attach the Half Band with six (6) 5/16" x 1-½” Hex bolts, flat washers, and Serrated Flange nuts.
INST ALLA TION 23 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Install the longest section of the ½” Clutch Control Rod to the Clutch Control Arm on the Centerwell. Make sure that it is contained in the square Clutch Control Pipe Guides on the Intermediate Wells.
INST ALLA TION 24 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 9. CLUTCH CONTROL INST ALLA TION (Cont.) C . Attach the ½” Control Rod Clamp to the Control Rod by inserting the 5/16" x 1-¾” long roll pin through the Clamp and Control Rod.
INST ALLA TION 25 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Begin by removing the Unload T ube Assembly End Cap if you have not done so already . 10. ASSEMBLING AND INST ALLING THE UNLOAD FLIGHT D . Attach the Discharge Unload Flight to the Connecting Shaft using two (2) ½” x 3-½” Grade 8 bolts and S tover nuts.
INST ALLA TION 26 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 10. ASSEMBLING AND INST ALLING THE UNLOAD FLIGHT (Cont.) E. Insert the Unload Flight into the Unload T ube with the Square bushing end facing the Centerwell, and the Round bushing end facing the Discharge End of the T ube.
INS T A L L A T ION 27 PNE G152 1 Commercia l Dire ct Gea r D ri ve Bin Swe ep Aug er A . Att ach the UJoint to th e Centerwell Ge arbox Shaf t using a ¼” x1¼” Squa re Key , and a 3 /8"x 3" Hex bolt an d Sto ve r nut.
INST ALLA TION 28 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger E. Place the Bearing S tand Assembly onto the Connecting Shaft. 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) C. Fasten the first section of Sweep Flight to the U-Joint Flight Shaft with two (2) 5/8" x 4" Grade 8 bolts and S tover nuts.
INST ALLA TION 29 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger F . Align the next section of Sweep Flight making sure that the Dura-Edge on both Flights are as continuous as possible, the angle between both faces being greater than 90°, and less than 180°, and without overlapping.
INST ALLA TION 30 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 1 1. INST ALLING THE SWEEP FLIGHTING (Cont.) K. Bolt the first section of Back Shield to the Shield Pivot Bracket with two (2) 3/8" x 1- ½” Grade 8 bolts, four (4) flat washers, and two (2) Nylock nuts.
INST ALLA TION 31 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger N . Attach the second and third sections of Back Shield to the Bearing S t and Assembly together with the Carrier Wheel Assembly . Use two (2) 3/8" x 3-½” Hex bolts, four (4) flat washers, and two (2) Nylock nuts.
INST ALLA TION 32 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . Join the Sweep Wheel Housing Bracket and the Mounting Bracket with Anchor Loop together with two (2) 3/8" x 1-½” Grade 8 bolts, four (4) flat washers, and two (2) Nylock nuts.
INS T A L L A T ION 33 PNE G152 1 Commercia l Dire ct Gea r D ri ve Bin Swe ep Aug er 12. SWEEP WHEEL INST ALLA TION (Con t.
INST ALLA TION 34 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger D . Bolt the Segmented Rubber Wheel to the Enclosed Chain Drive Assembly Wheel Shaft Weldment with four (4) ½” Nylock nuts. E. Make final adjustments to the Back Shields and mounting brackets, and tighten all hardware.
OPERA TION 35 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 13. MOTOR SELECTION A . The following horsepower recommendations are for conveyance of reasonably dry grain. Grain with moisture content above 15% will require a greater horsepower to obtain the designed capacity .
OPERA TION 36 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 14. BEFORE FILLING THE BIN A . Read the Instructional Decal located on the Upper Bin Flange to learn how to control the Direct Gear Drive Power Sweep Well Gates. B. Push the Centerwell and the Intermediate Well Control Rods towards the Bin to close Well Gates.
OPERA TION 37 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 15. PRE-ST ART CHECKS A . Make sure that ALL belt(s) are tensioned properly . B. Make sure that ALL shield(s) are in place, and that the belt(s) and pulley(s) are able to move freely .
OPERA TION 38 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 16. NORMAL OPERA TION DO NOT start or stop the auger while it is under load, this may cause the auger to “jam”. Failures may occur in the auger is run full before it has been polished by the grain, during the break-in period.
OPERA TION 39 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger C . Use the ¾” Wrench on the Rack and Pinion and open the Centerwell Control Gate until the desired flow has been established. It should not be necessary to open the Gate more than 3" to 6".
OPERA TION 40 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 17. ENGAGING THE CLUTCH FOR THE BIN SWEEP Clutch Control Pipe Position Lock Bolt T o Engage Clutch Handle A . All power should be disconnected and locked out before starting. B. Loosen the Clutch Control Pipe Position Lock Bolt.
OPERA TION 41 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger C. Check the Sweep Carrier Wheel Assembly . If necessary , adjust the height so that the Sweep Arm Assembly is close to the floor , but will not contact the floor , Intermediate W ell T op Flanges, or the floor screws.
OPERA TION 42 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger removed by the Bin Sweep. F . Disconnect and lockout all power to the Unload Auger . G . Repeat S tep B, moving the grain into a smaller circular pile, as shown in Figure 18-B. H . Repeat S tep C.
OPERA TION 43 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 19. SHUTDOWN A . Normal Shutdown 1. Before shutting down the unit, be sure the hoppers and augers are empty . 2. Disconnect and lockout the power source before leaving the work area.
MAINTENANCE 44 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger A . The U-Joint must be lubricated with SAE Multipurpose Grease every 10 operational hours, or after each use. B. The Upper and Lower Gearboxes in the Centerwell should be half-full with oil.
TROUBLESHOOTING 45 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Problem Possible Cause Solution 1. The auger is vibrating. A . The drive belt may be too tight, binding the head stub and flight. Damage can occur to the auger flighting, causing noise.
TROUBLESHOOTING 46 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger 4. The sweep flight and shield are no longer moving. A. T oo much drag. A1. Check the clearance between the shield and the bin floor . Make sure there is room for the auger to move.
PARTS LIST 47 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger P ARTS SECTION.
PARTS LIST 48 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL P ARTS.
PARTS LIST 49 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL P ARTS Re f # P a r t # De s cr i p ti o n 1 GK7 55 2 C e nter we ll W e ldme n t 2 GK 7646 Centerwe l l A c c es s Door.
PARTS LIST 50 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger CENTERWELL SHAFT ASSEMBL Y P ARTS R e f # Pa rt # D e s cri p ti on 1 GK 7582 Cent er wel l S q uare S haft 2 GK 7581 Cent er wel l.
PARTS LIST 51 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger UNLOAD TUBE CONNECTION P ARTS R e f # Pa rt # D e s cri pti on 1 GK7635 C ent erw el l A s s embl y 2 GK 1796 10" x 12" x.
PARTS LIST 52 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger INTERMEDIA TE INSIDE WELL P ARTS.
PARTS LIST 53 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger INTERMEDIA TE OUTSIDE WELL P ARTS Re f # P a r t # De s c ri p ti on GC115 54 In s i de I nt ermediat e W ell GC115 57 Out s ide In.
PARTS LIST 54 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger DOUBLE TUBE AND FLIGHT P ARTS Ref # Part # Description 1 GK1883 10" x 30" X 12 G auge Connecting Band 2 GK1339 Connecting Shaf t 1 1/2" O.
PARTS LIST 55 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Re f # P a rt # De s c ri p ti o n GK 7568 42-78' B i n Rac k & P i nion Housi ng A s s em bly GK 6966 36' Bi n Rac k.
PARTS LIST 56 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger BIN FLANGE P ARTS AND CONTROL PIPES.
PARTS LIST 57 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger P art # Lengt h P art # Lengt h P art # Lengt h Part # Lengt h P art # Lengt h P art # Lengt h P art # Lengt h 36' GC11621 1 91. 75' ' GC116 24 212. 25' ' GC11681 248.
PARTS LIST 58 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS.
PARTS LIST 59 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS.
PARTS LIST 60 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger ASSEMBLED SWEEP ARM P ARTS R e f # P a rt # D e s cription B undl e # Pa rt # De s cr i ption 1 GK 7630 Shi el d P i v ot B rac k e.
PARTS LIST 61 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger R e f # P a r t # De s c ri p ti o n 1 G K 5163 S weep Car rier B ody 2 G K 5164 S weep Car ri er Leg A s s em bl y 3 G K 2085 S we.
PARTS LIST 62 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger Ref # Part # Descriptio n 1 GK4243 Enclosed Drive Sweep W heel Hous ing 2 GK2359 1 1/4" 3-Hole F langette, Cutbac k 51/64".
W ARRANTY 63 PNEG-1521 Commercial Direct Gear Drive Bin Sweep Auger THE GSI GROUP , INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUF ACTURES T O BE FREE OF DEFECTS IN MA TERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RET AIL SALE TO THE ORIGINAL END USER.
This Equipment shall be installed in accordance with the cur rent installation codes and applica ble regulations which should be carefully followed in all cases. Authorities having jurisdiction should be consulted before installation occurs. Copyright © 2007 by the GSI Group Printed in the USA The GSI Group, Inc.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il GSI Outdoors PNEG-1521 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del GSI Outdoors PNEG-1521 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso GSI Outdoors PNEG-1521 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul GSI Outdoors PNEG-1521 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il GSI Outdoors PNEG-1521, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del GSI Outdoors PNEG-1521.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il GSI Outdoors PNEG-1521. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo GSI Outdoors PNEG-1521 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
