Manuale d’uso / di manutenzione del prodotto G0554Z del fabbricante Grizzly
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MO DE L G0 554 Z 1 4 " X 4 0 " G E A R- H EAD F L OO R L A TH E O WNER'S M ANU AL .
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
T able of Con ten ts SECTION 6: MAINTENANCE ......................... 50 .
IN TRODUCT ION .
Id entificat ion Figure 1. A.
The information contained herein is deemed accurate as of 1/3/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
The information contained herein is deemed accurate as of 1/3/2011 and represents our most recent product specifications. Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Saf et y I nst ru ctio ns fo r Mac hi ner y F or Y ou r Ow n Saf et y , Rea d In str uct io n Man ual Bef ore Op era ti ng thi s Mac h ine The purpose of safet y symbols is t o attract y our attention t o possible ha zardous conditions.
DISCONNECTING POWER SUPPLY. Always disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.
A dd iti on al S a fety f or M etal Lathes 1. CLEARING CHIPS.
220 V S in gle - Ph ase Op er ation Full Load Amperage Draw .
Wear safety glas ses dur- ing t he entire setup pro - cess ! Th is ma chin e pr e se nts se ri ous inj ur y ha z ar ds to untrained use rs.
In ven t or y .
The unpainted sur faces of your m achine are coated with a heavy- duty rust pre ventativ e that pre vents c orrosion during shipment and stora ge. This rust prev entativ e has been your machine's close ally and guardian since it lef t the factor y .
Site Conside rations Figure 6 . 92" 38" 74" Side Door Elect.
P la ci n g & A ssemb li n g Lathe The Mod el G0554Z is a heavy machine. S erious personal in jur y may occur if safe moving methods are not used . T o b e safe, get assistance and use power equipment ra ted for at least 35 00 lbs.
Figure 11. 6.
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To test run the machine: 1. .
9. .
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No li st of safet y gu id elines can be complete. E ver y shop environment is diffe rent. Alway s consider s afety first , as it ap plies to your individual wor king conditions.
Headstock Controls A. Feed Rate & Thread Charts: .
Gearbox Controls F. Feed Lock Knob: G.
U. Apron. V.
Foot Brake .
3. .
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Figure 30. 3.
Always u se a low sp ind le sp e ed whe n machining non - conc entric workpi eces or for of f- center turning to av oid eje cting the workp iec e from th e m ounting d evice at a high rate of spe ed.
F ace plate .
Figure 36. .
T o mount a workpiec e onto the spindle dead center: 1. 2.
Of fsettin g T ai ls t ock .
T ai l st oc k A l ig nmen t .
Dr il l i ng wi th Ta i l s t o c k T o inst al l an MT# 3 d rilli ng to ol i nto t he tailstock : 1.
3. .
Stea dy Rest .
Fol low Res t Figure 48 .
F ou r- W a y T ool P ost .
2. .
P o w er F eed .
TPI in 1234567 8 40 40 127 120 A B A A B C D C D C D E F E F 4 4 1 ⁄ 2 5 6 7 5 1 ⁄ 2 5 3 ⁄ 4 6 1 ⁄ 2 8 9 10 11 1 1 1 ⁄ 2 1 2 1 3 1 4 16 18 20 22 23 24 26 28 32 36 40 44 46 48 52 56 64 72 80 88 92 96 1 04 1 12 .
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NO T ICE AL W A YS make sure the spindle is turned OFF and is at a c ompl ete stop befo re changing any g ear configuration to prev ent damage t o the lath e gearing and v oiding the warranty .
S eri ou s pe r son al inju r y ca n res ult if you m ake co nta ct w it h the g e ars , pull eys, a nd b el t insi de the lef t door of the lat he when the machine is run - ning or star ts unexpec t- edly .
NO T ICE Carriage fe ed rate is de pende nt upon th e sp in dl e sp e e d — hig he r sp in dl e s pe e d.
NO T ICE DO NOT engag e t he half- nut when the spindle speed is ov er 325 RPM. O ther wise, damage to t he half- nut, lead screw , or car- riage components may occur .
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SE CTION 5 : A C CE SS ORIE S T1 0 09 6 — T aper Attachme nt for Mo.
Figure 70. G 9 610 — T e st I ndicator " .
SE CTION 6 : MA INTE NA NCE Alwa ys disconnect power to t he mac hin e b efo re per forming maintenance. Failure to do this may result in serious p erson- a l i n j u r y.
Lubrication .
Hea dsto ck, Gear box, & Apr on Oil Reservoirs Figures 77 .
T ens ioning / Repl ac in g V - Bel ts NO T ICE After the first 16 hours of u se, the V-belts will str etch and seat into t he pul ley groov es.
Replacing V-Belts 1. 2. Steps 2–3 3.
The coolant ta nk on this lathe is designed to store only coolant.
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Cr oss Sli de Ba ckl as h A d ju stmen t .
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Shear P i n Repl acemen t .
Brake Pads .
4. .
6. 7.
Gap Remo v al .
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! .
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Ov er v ie w A B C E G D H J I F Halogen Lamp .
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Cabi ne t Ident if ica tio n Figure 100.
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Cabi ne t Wi r i ng Diag ram A1 A2 A2 1L1 3L2 5L.
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Figure 103.
REA D EL EC T RI C AL SAFE TY ON P A GE 65 ! Electr i cal Comp onen ts ( B ) .
Electr i cal Comp onen ts (C ) Figure 107.
1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 3.
Heads t ock Shi f ti ng Pa r ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 1 P0554Z0001 OIL FIL.
Heads t ock G ear i ng Brea k do w n Left Side Profile 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 7.
Heads t ock G ear i ng P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 61 PSB11M CAP SCREW M8-1.
Heads t ock Spi nd le Brea k do w n 74 82 89 90 95 96 103 110 111 112 113 114 115 116 117 118 120 121 1.
Heads t ock Spi nd le P arts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 61 PSB11M CAP SCREW M8-1.
Gearb o x Shi f ti ng Break do wn 201 202 203 204 205 206 207 208 209 210 211 212 213 215 216 217 218.
Gearb o x Shi f ti ng Pa r ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 201 P0554Z0201 CASTING.
Gearb o x G ear i ng Brea k do w n 250 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278.
Gearb o x G ear i ng P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 250 PSB01M CAP SCREW M6-1.
Apron Controls 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 .
Apron G earin g 436 437 438 439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 45.
Sadd le & Cro ss S li de Brea k do w n 501 502 503 505 506 507 508 509 510 511 512 513 514 515 516 .
Sadd le & Cro ss S li de P arts L is t REF PART # DESCRIPTION REF PART # DESCRIPTION 501 P0554Z0501 CROSS SLIDE GIB 533 PS09M PHLP HD SCR M5-.8 X 10 502 P0554Z0502 GIB ADJUSTMENT SCREW 534 P0554Z0534 GRADUATED DIAL 503 PS09M PHLP HD SCR M5-.
Com pou nd Sl ide & T oo l P os t REF PART # DESCRIPTION REF PART # DESCRIPTION 601 P0554Z0601 TOOL PO.
Ta i l s t o c k REF PART # DESCRIPTION REF PART # DESCRIPTION 651 P0554Z0651 GRADUATED DIAL 671 P0554Z0671 HANDLE 652 PSB02M CAP SCREW M6-1 X 20 672 PSB128M CAP SCREW M8-1.
Fol low Res t Th read Dial REF PART # DESCRIPTION 701 P0554Z0701 ADJUSTMENT KNOB 702 PSS02M SET SCREW M6-1.
Stea dy Rest REF PART # DESCRIPTION REF PART # DESCRIPTION 801 P0554Z0701 ADJUSTMENT KNOB 811 P0554Z0811 LOWER STEADY REST CASTING 802 PSS02M SET SCREW M6-1 X 6 812 P0554Z0812 LOCK PIN 803 P0554Z0803 BUSHING 813 PN09M HEX NUT M12-1.
Ch ange & En d Gears REF PART # DESCRIPTION REF PART # DESCRIPTION 851 P0554Z0851 GEAR 30T 868 PK19M KEY 5 X 5 X 14 852 P0554Z0852 GEAR 40T 869 P0554Z0869 GEAR 50T 853 PSB24M CAP SCREW M5-.
Bed & Shaft Brea k do w n 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922.
Bed & Shaft P ar ts Li st REF PART # DESCRIPTION REF PART # DESCRIPTION 904 P0554Z0904 THREADED STUD.
Stan d & B ra ke Brea k do wn 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 10.
Stan d & B ra ke P ar ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 510 PSB02M CAP SCREW M6-1 X 20 1033 P0554Z1033 ADJUSTMENT BRACKET 562 P0554Z0562 STRAIN RELIEF 1034 PS88M PHLP HD SCR M8-1.
Electr i cal Brea k do wn KA1 32A 32A 328 329 331 332 1053 1054 1057 1057-1 1057-2 1057-3 1057-4 1057-5 105.
Electr i cal P ar ts L i st REF PART # DESCRIPTION REF PART # DESCRIPTION 328 P0554Z0328 STOP BUTTON AS.
A ccesso ries 1201 1202 1203 1204 1205 1206 1207 1208 1209 1210 1215 1217 1224 1225 1226 1227 1228 1229 1.
1251 1252 1253 1254 1255 1256 1257 1258 1259 Label P l acemen t Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine.
CUT ALONG DOTTED LINE Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _____.
T APE ALONG EDGES- -PLE ASE DO NOT ST APLE FOLD ALONG DOTTED LINE FOLD ALONG DOTTED LINE GRI ZZ L Y IND USTRI AL , I NC. P .O. BO X 20 69 BEL LINGHAM, W A 98227 -2069 Pla ce Stamp Here N a m e _______.
W AR RANT Y A ND R ETU RNS Grizzly Industrial, I nc. wa rrants e very product it sells for a period of 1 y ear to the original purc haser from the dat e of purchase. This warranty does not apply t o defects d ue direct ly or indirectly to misuse, abuse, negligence, accidents, repairs or alte rations or lack of maint enance.
B uy D ir ect and S ave with G r izzl y ® – Tr usted, Pr oven and a Gr eat V alue ! ~Since 1983~ ORDER 24 HOURS A DA Y! 1-800-523-4777 Visit Our Website Today For Current Specials!.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Grizzly G0554Z è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Grizzly G0554Z - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Grizzly G0554Z imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Grizzly G0554Z ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Grizzly G0554Z, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Grizzly G0554Z.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Grizzly G0554Z. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Grizzly G0554Z insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.