Manuale d’uso / di manutenzione del prodotto 333282B del fabbricante Graco
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Instructions/Parts Color Change an d R emote Mix Manifold Kits 333282B EN To add optional color change function and at-the-gun mixing of two compone nt materials when used with a ProMix™ PD2K Proportioner for Automatic Spray Applications. For pr ofessional use only.
Contents Re la te d Man ual s ................................................ 3 Mo del s ............................................................... 4 No n-I ntr in s ic al ly S afe M odu le s ...................... 4 Wa rni ng s ................
Related M anuals Related Manuals Current manua l s are available at www.graco. com. Manual No. Description 332458 PD2K Proportion er, Installati on Manual, Systems for Automati c Spray Applications 33.
Models Models Non-Intrinsically Safe Modules These kits ar e instal led in the n on-hazardous location, near the pumps. See the Kit l abe l for the product part numbe r. See the module i dentificat ion label fo r maximum air workin g pressure, appr oval inf ormation and certifica tion.
Models Kit No. Series Kit Descriptio n Maximum Air Wor king Pressure (Control Modul e) Maximum Flui d W orking Pressure (Valv es) High Pressure Non-Circulating Color Chang e Kits 24R959 A 2 color or 2 cat alyst 100 psi (0.7 MPa, 7 .0 bar) 1500 psi (10.
Models Intrinsicall y Safe Modules These kits utilize intrinsica lly safe control modules that are in stalled in the hazardous area, near t he dispense valve. See the kit identifica tion labe l for the produ ct part numb er. See the module i dentification l abel for maximum air wo rking pressur e, approval in formatio n and certifica tion.
Models Table 2 . Low Pressure, Circulating Remo te Mix Manifold Ki ts Maximum Fluid Working Pressure: 300 psi (2.07 MPa, 20.7 bar) Number of Catalyst + Solvent Valves Number of Color + Solvent Valves .
Models Table 4 . High-Pressure, Circulat ing Remote Mix Manifold K its Maximum Fluid Wor king Pressure: 1500 psi (10.34 MPa, 103.4 bar) Number of Catalyst + Solvent Valves Number of Color + Sol vent V.
Warnings Warnings The following warnings are for the setup , use, grounding, main tenance and re pair of this e quipment. The exclamation p oint symbol alert s you to a general warni ng and the hazard symbol refers t o p rocedure- specific risks.
Warnings WARNING INTRINSIC SAFETY Intrinsical ly safe equipment that is instal led improperly or conn ected to non-int rin sica lly safe equipment wi ll create a hazardous condit ion and can ca use fire, explosion, o r electric s hock. Follow loc al regulatio ns and the f ollowin g safety re quirement s.
Warnings WARNING PERSONAL PROTECTIVE EQU IPMENT Wear appropriat e protective equipment when in the work a rea to help pre ven t serious injury, including eye in jury, hearin g loss, inha lation of toxic fume s, and b urns. This protective equipment in cludes but is not limited t o: •P r o t e c t i v e e yewear, and heari ng protecti on.
Important Isocy anate (ISO) Informati on Important Iso cyanate (ISO) Information Isocyanates (ISO) are catal ysts used in two component materi als. Isocyanate Conditions Spraying or dispen sing materi als containi ng isocyanates cr eates potent ially harmfu l mists, vapors, and atom ized particu lates.
Setup the Module s Setup the Modu les Setup Non-IS C ontrol Modules NOTE: The PD2K System can use up to four pumps and six col or change module s in the non- hazardous area.
Setup the Module s Configure eac h module acc ording to its design ated number, as follows: NOTICE To avoid damaging the ci rcuit board s, wear Part No. 112190 grounding stra p on your wrist and ground appropri ately. To avoid elec trical component damage, remove all system power before plugging any connect ors.
Setup the Module s Non-IS Control Module 1 Inlet Manifol d Outlet Manif o ld Solenoid Valve Solenoid Valve 1 Solvent 1D u m p 2 Color 1 2 Color 1 3 Color 2 3 Color 2 4 Color 3 4 Color 3 5 Color 4 5 Co.
Setup the Module s Setup IS Contr ol Modules NOTE: Two IS color change contro l modules may be install ed in the hazardou s area. The module for colors 1–12 i s labeled board 7. The module for colors 13–30 is labeled b oard 8. An alternate label for Module 8 (Colors 1 3–30) is provided wit h the module kit.
Setup the Module s IS Control Module 7 Solenoid Valve Solenoid Valve 1 Color Solvent 1 Catalys t Solvent 2 Color 1 2 Catalyst 1 3 Color 2 3 Catalyst 2 4 Color 3 4 Catalyst 3 5 Color 4 5 Catalyst 4 6 C.
Installation Installation • To avoid electri c shock, turn off power at the main circuit b reaker before ope ning the enclosure. • All ele ctrical wi ring must be done by a qualified electri cian and compl y with al l local codes and regulati ons.
Installation Non-Hazardous Location Connect the Color Change C ontrol Modules NOTE: Non-IS color cha nge control modul es provide control for the pump’s i nlet and outlet co lor/catalyst change valves. Depending on the number of va lves in the system, as many as six control modules may be install ed in the non- hazardous l ocation.
Installation Install the Valve M anifolds NOTE: Always label t he color connectio ns to prevent cross-connec tions. L abel the in let manifold , out let manifold, and each color v alve with its assigned col or. The solvent and dump valve s should be furthest f rom the manifold st ack primary inlet or outlet.
Installation Install the Back Pressure Regula tor (High Pressure Systems Only) NOTE: The back p ressure regulat or is required on high pressure systems to prevent t he system’s feed pumps from overdri ving the dosing pumps duri ng color change pump flush and color fill operati ons.
Installation Hazardous Location Connect Remot e C olor Change Control Module NOTE: IS color change control modules provide control for remo te color/catalyst change valves locate d in the hazardous locat ion for use with auto matic spra y systems. A maximum of two IS control modules may be install ed in the hazardous l ocation.
Installation Figure 10 Detail of Iso lation Board Cab le Connections 5. If your system includes a second remot e color control modul e mount it as described in Mounting the Control Modules, page 1 8 . Connect the supplied hazar dous location cable ( C2) from J 1 1o nt h e first color control modu le to J7 on the second module.
Installation Install the Remote Mix Manifold 1. Using the equi pment as a template , mark the mounting h oles on the wall or robot a rm, near the automatic dispensing device. 2. Instal l the remote mix manif old. See Dimensions, page 71 . Use two bolt s to attach the equipment securely.
Installation Notes 333282B 25.
Installation Connect the Fl uid Lines Connect Non-Circu lating Fluid Lin es NOTE: There can be only o ne solvent valve (S) a nd one dump valve (D) per pump. NOTE: On high pressure systems, see Install the Back Pr essure Regulator (High Pressure Systems Onl y), page 2 1 .
Installation 6. Connect a dedicat ed supply line f or each color to the correspon ding color valve fit ting (C1, C2, etc.) on the outlet color valve stack. Conn ect the other end of each line to the co rresponding co lor v a l v efi t t i n go nt h er e m o t ec o l o rs t a c k .
Installation Connect Circula ting Fluid Lines Circulation valves enabl e constant circulatio n of a color when that co lor is not being s prayed: •W h e n a c o l o r v a lve is closed , the system .
Installation Fluid Flow Schematic Diagram in Cir culating Mode (Pump Not S hown for Clari ty) KEY A Color suppl y BI n l e t c o l o rs t a c k C Outlet color sta ck DR e m o t e c o lor stack E Remot.
Installation Install an Expansion Kit Expansion Kit s are availa ble to add valve s or manifolds to your system. For each additional color/catal yst desired, order a Non-IS Expansion Kit and a correspondin g IS Expansion Kit. See Expansion Kit s, page 69 for available kits.
Installation Figure 13 Install an Expansion Kit (Low Pressur e Valve Manifold Sh own) 333282B 31.
Troubleshootin g Troubleshooting NOTE: Check all possib le remedies before disassembl ing the system. Color Change Solenoid Valves NOTE: Refer to Electrical Sch ematics, page 36 . If the color change va lves are not turn ing on or off cor rectly, i t could be caused by one of the followi ng.
Troubleshootin g Cause Solution 4. Cont rol boa rd or cable failure. I ft h e r ei sn ov oltage across the pins on the boa rd or it is less than 9 Vdc, check LEDs D8, D9, an d D10. If they are lit and f unctioning pro perly, or othe r solenoids in the module a re working pr operly, repla ce the color chan ge board.
Troubleshootin g Color Change B oard NOTICE To avoid damaging the ci rcuit board s, wear Part No. 112190 grounding stra p on your wrist and ground appropri ately. To avoid electri cal component damage, r emove all system power before p lugging any connect ors.
Troubleshootin g Color Change Board Diagnosti cs ID Component or In dicator Function D8 LED (green) Blinks (heart beat) during nor mal operation. D9 LED (green) Tur ns on when power is supplied to the board. D10 LED (yellow) Turns on when boar d is communi cating wit h electronic cont rol.
Electrical Sche matics Electrical Sc hematics NOTE: The electrical s chematic illu strates all pos sible wiring expansi ons in a ProMix PD2K syst em. Some components shown are not i ncluded with a ll systems. NOTE: See Optio nal Cables and Mo dules, page 42 , for a list of ca ble option s.
Electrical Sche matics +24VDC COM +24VDC COM PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN MANIFOLD GROUND BAR INLET TRANSDUCER PUMP 1 (16P289 OR 16P290) OUTLET TRANSDUCER PUMP 1 (16P289 OR 16P290) MAC.
Electrical Sche matics GUN TRIGGER INPUTS GFB PRESSURE SWITCH (121323) SOL VENT FLOW SWITCH 1 (120278) 1 2 3 4 5 1 2 3 4 5 LIGHT TOWER (15X472) ADV ANCED DISPLA Y MODULE (24E451) 25 24 23 22 21 20 19 .
Electrical Sche matics COLOR CHANGE MODULE 1 (COLORS 1 THRU 8) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MODULE 2 (COLORS 9 THRU 16) J8 J15 J14 J9 J10 J16 1 2 34 5 1 2 34 5 COLOR CHANGE MOD.
Electrical Sche matics C ATA LY ST CHANGE MODULE 5 (CA TAL YST 1 THRU 2) J8 J15 J14 J9 J10 J16 1 2 3 4 5 1 2 34 5 CA TAL YST CHANGE MODULE 6 (CA TAL YST 3 THRU 4) J8 J15 J14 J9 J10 J16 CABLE (15V206) .
Electrical Sche matics NON-HAZARDOUS LOCA TION HAZARDOUS LOCA TION FROM CAN IS BOARD (24M485) ON P AGE 2 BOOTH CONTROL (24M731) COLOR CHANGE MODULE 7 (COLORS 33 THRU 40) J8 J15 J14 J9 J10 J16 1 2 34 5.
Electrical Sche matics Optional Cabl es and Modules NOTE: T h et o t a ll e n g t ho fa l lc a b l eu s e di nt h es y s t e mm u s tn o te x c e e d1 5 0f t( 4 5m ) . See the Electrical Sche matics, page 36 . M12 CAN Cables, for Hazardous Locations NOTE: The total length of cable used i n the hazardous location m ust not exceed 120 ft (36 m).
Repair Repair • To avoid electric shock, turn off power at the main circuit breaker before opening the control module. • All electri cal wirin g must be done by a qualified electr ician and compl y with al l local codes an d regulati ons. • Do not substi tute or modi fy system componen ts as this may impair intr insic safety.
Repair Replace a Sole noid 1. Remove electri cal power from the system. 2. Remove ai r supply pressur e from the syst em. 3. Remove the colo r change module cover (304). 4. Disconnect t he two solenoid wires fro m the color chan ge board (302) . See the color change board wir ing diagrams in the Electrical Schematics, page 36 .
Repair Replace the Co lor Change Board NOTICE To avoid damag ing the circuit boards, wea r Part No. 112190 groundi ng strap on your wrist an d ground appropr iately. To avoid ele ctrical component damage, remove all system power before pl ugging any conn ectors.
Parts Parts Non-IS Color Change Kits Detail of Back Pressure Regulat or (High Pressure Outl et Stack only) 46 333282B.
Parts Ref. No. Part No. Description Qty 101 24U237 BRACKET, mounting 1 102 ◆ KIT, manifold, valve 2 103 100157 SCREW, cap, h ex head; 1/4–20 x 0.37 5i n . ( 1 0m m ) 4 104 103195 SCREW, cap, hex head; 1/4–20 x 4.0 in. (101 mm) 4 105 100016 WASHER, lock; 1/4 4 106 100015 NUT, hex; 1/ 4–20 4 107 24N346 HOSE, fluid; 1/4 npsm (fbe); 2.
Parts High Pressure Non-IS Kits Kit No. Kit Description Standard Valve Manifold Ki ts (102) [see High Pressure Valve Manifold Kits, page 58 for all availabl e kits] Control Modul e Kit (108) [see Non-.
Parts Notes 333282B 49.
Parts IS Color Chang eK i t s Ref. No. Part No. Description Qty 101 ◆ KIT, manifold, valve ; . See Valve Manifold Kits, page 53 for available kits. 2 103 24V351 MANIFO LD, mix, remote 1 104 24N346 HOSE, coupled, 2.
Parts Low Pressure IS Kits Kit No. Kit Description Standard Valve Man- ifold Kits ( 101) [see Low Press ure Valve Manifold Kits, page 53 for all availab le kits] Control Module Kit (106) [see IS Color.
Parts High Pressure IS Kits Kit No. Kit Description Standard Valve Man- ifold Kits (101) [ see Low Pressure Valve Manifold Kit s, page 53 for all available ki ts] Control Module Kit (106) [see IS Colo.
Parts Valve Manifol dK i t s The low pressure and hi gh pressure valve mani fold kits liste d in this sectio n are used in both the Non-IS and IS color valve sta cks.
Parts Valve Manifold Kit Par ts 54 333282B.
Parts Ref. No. Part No. D escription Qty 1 16P259 MANIFOLD 2 111450 O-RING; chemically resistant 24T441 VALVE, fo r non-circulating kits; includes item 2 3 24T442 VALVE, for circulating kits; includes.
Parts Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 7 1 81 9 24T476 11 22 21 1 22 12 1 1 3 22 22 21 15 3 1 23 2 24T477 11 22 22 0 22 12 1 1 3 23 23 22 15 3 1 22 0 24T478 12 24 23 1 24 13.
Parts Low Pressure Circulating Val ve Manifold Kit Part Quantiti es Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 3 1 41 51 61 71 81 9 24T487 1 22022113 55 203100 24T488 2 43143113 77 330122 2 4 T 4.
Parts High Pressure Valve Manifold Kits Non-Circulati ng Valve Manifold Kits Kit No. Series Kit Description 24T647 A 2 valves 24T648 A 3 valves 24T649 A 4 valves 24T650 A 5 valves 24T651 A 6 valves 24.
Parts Valve Manifold Kit Pa rts 333282B 59.
Parts Ref. No. Part No. Description Qty 1 16N271 MANIFO LD, for circulating kits 2 111450 O-RING; chemically resistant 24T581 VA LVE, for no n-circulating kits; includ es item 2 24T582 VALVE, for circ.
Parts Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 81 9 24T663 9 18 18 0 18 10 1 1 3 19 19 18 4 1 0 0 24T664 10 20 19 1 20 11 1 1 3 20 20 19 5 012 24T665 10 20 20 0 20 11 1 1 3 21 21 20.
Parts High Pressure Circulat ing Valve Manifold Ki t Part Quantities Reference Numbers Kit No. 123 4 5 6 7 8 1 01 21 31 41 51 61 81 9 24T677 1 22022113 55 20100 24T678 2 43143113 77 31022 2 4 T 6 7 9 .
Parts Notes 333282B 63.
Parts Color Change C ontrol Module Kits Non-IS Color Chang e Control Module s 64 333282B.
Parts Ref. No. Part No. Description Qty 301 ——— PANEL 1 302 24T566 BOARD, circuit 1 302a 1236 90 FUSE; 125 mA 1 303 112324 SCREW, mach ine, pan head; 4–40 x 0.25 in. (6 mm) 6 304 24T562 COVER 1 305 119162 CONNECTOR, 6–position ★ 307 116343 SCREW, ground; M5 x 0.
Parts IS Color Change C ontrol Modules 66 333282B.
Parts Ref. No. Part No. Description Qty 301 ——— PANEL 1 302 24T566 BOARD, circuit 1 302a 1236 90 FUSE; 125 mA 1 303 112324 SCREW, mach ine, pan head; 4–40 x 0.25 in. (6 mm) 6 304 24U567 COVER 1 305 119162 CONNECTOR, 6–position 6 307 116343 SCREW, ground; M5 x 0.
Parts Kit No. Kit Description Solenoid (310) Plug (313) Tube (320) Ferrul e (322) Connecto r Fitting (324) 24T776 6 c olor and 4 catalyst 12 12 60 ft (18. 3 m) 24 12 24T777 8 c olor and 4 catalyst 14 8 70 ft (21.3 m) 28 14 24T778 12 color and 4 catalyst; 13–30 color 18 0 90 ft (27.
Parts Expansion Kits To add colors/ catalysts, ord er the correct Non- IS Expansion Kit. Also order the corresp o nding IS Expansio n Kit. See IS Exp ansion Kits, page 70 . Non-IS Expans ion Kits The followin g kits are availa ble to add co lor valves i n a non-IS ar ea.
Parts IS Expansion Kits The following ki ts are avai lable to add color valves in an IS ar ea. Order a kit wit hout a manifold if you have r o o mf o rav a l v eo na ne x i s t i n gm a n i f o l d . O r d e rak i tw i t ham a n i f o l di fa l lp o rts on your existing manifolds have valves alread y.
Dimensions Dimensions Figure 24 Non-IS Cont rol Module AB C DE F 11.30 in. (1478 mm) 7.67 in. (195 mm) 9.8 in. (2 49 mm) 5. 70 in. (145 mm) 0.31 in . (8 mm) 5.80 in. (147 mm) Figure 25 IS Control Module AB C DE F 16.57 in. (421 mm) 8.22 in. (209 mm) 15.
Dimen sions Figure 26 Manifold Mounting Br acket, Non-IS TUV 3.84 in. (98 mm) 11.44 in. (291 mm) 0.312 in. (8 mm) diameter 7 2 333282B.
Dimensions Figure 2 7 IS Valve Mani fold Bracket AB C DE F 5.63 in (168 mm) 1.92 in (49 mm) 3.35 in (85 mm) 1.80 in (46 mm) 1.32 in (34 mm) 0.65 in. (17 mm) G HJ K L M 0.24 in (6 mm) 1. 00 in (25 mm) 0.88 in (22 mm) 0.40 in (10 mm) 0.40 in (10 mm) 0.11 in (3 mm) NP 4 x 0.
Dimen sions Figure 28 Remot e Mix Manifold Bra cket AB C DE F 3.00 in ( 76 mm) 1.45 in ( 37 mm) 2.00 i n (51 mm) 1.05 in ( 27 mm) 2.50 i n (64 mm) 0.50 in (13 mm) G HJ K 1 .
Technical Data Technical Data Color Change Kits U.S. Metric Maximum fluid worki ng pressure: Low pressur e kits 300 psi 2.1 MPa, 21 bar High pressu re kits 1500 psi 10.5 MPa, 10 5b a r Maximum working a ir pressure: 100 psi 0.7 MPa, 7.0 bar Air supply: 85–100 psi 0.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufac tured by Graco and bearing i ts name to be free from defects in material and workmanship on the date of sale t o the original purchaser for use.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Graco 333282B è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Graco 333282B - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Graco 333282B imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Graco 333282B ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Graco 333282B, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Graco 333282B.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Graco 333282B. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Graco 333282B insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
