Manuale d’uso / di manutenzione del prodotto QC2-40 del fabbricante Alto-Shaam
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PROCESSING FREEZER / CHILLER / REFRIGERATION SYSTEM PHONE: 262.
Delivery .................................................................... 1 Unpacking ................................................................ 1 Safety Procedures and Precautions .......................... 2 Installation Site Installation .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 1. deLiVery This Alto-Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided. Upon receipt, check for any possible shipping damage and report it at once to the delivering carrier.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 2. note For equipment delivered for use in any location regulated by the following directive: DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 3. CLEARANCE REQUIREMENTS 18" (457 mm ) m i n i m u m clearance from h e a t producing e q u i p m e n t .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 4. INSTALLATION REQUIREMENTS The model QC2-3 is a counter mounted unit and must use legs that allow for a 4" (102mm) clearance between the cabinet and the counter. For all other models, install the appliance on a smooth and level floor surface.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 5. SITE INSTALLATION INSTALLATION Trolley Guide Installation 1. Align each guide rail with the holes located under the cabinet. 2. Fasten each guide rail with washer, lock washer and bolt. 3. Push the roll-in cart (trolley) into the Quickchiller and close the door.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 6. SUB TITLE TITLE 5" (127mm) Electrical Connection Cord Length: 9 ' (2743mm) 55-3/4" (1416mm) 27" (686mm) ALTO SHAAM 30&.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 7. SUB TITLE TITLE QC2-20 57” (1448mm) 36” (914mm) Cord Length 9’ (2743mm) 36” (914mm) 42” (1067mm) 60” (1524mm) 36” (914mm) PRODUCTPAN CAPACITY MaxiMuM ChilliNg CapaCity : Approximately 60 lb (27 kg) voluMe MaxiMuM : 37.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 8. SUB TITLE TITLE QC2-40 ALTO SHAAM 36" (914mm) 7" (178mm) Electrical Connection Cord Length 9 ft (2743mm) 44" (1118mm) 75&qu.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 9. SUB TITLE TITLE QC2-100 INSTALLATIO N SITE INSTALLATION 40-7/8" (1036mm) 14" (355mm) Electrical Connection Condensate Drain 51&q.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 10. SUB TITLE TITLE MODEL > QC2-3 QC2-20 QC2-40 QC2-100 QC2-100 remote Casters, 3" (76mm) [ s e t o f 4] 5014890 — — — — Cast.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 11. SUB TITLE TITLE ELECTRICAL INSTALLATION This appliance must be branch circuit protected with proper ampacities, in accordance with the wiring diagram. The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 12. TITLE OPERATION OPERATING INTRODUCTION The Alto-Shaam ® Quickchiller ™ is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 13. TITLE OPERATION CHILL PROCESSING CYCLES The Alto-Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 14. TITLE OPERATION ADDITIONAL INFORMATION ➤ Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 15. TITLE OPERATION … To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 24°F to 36°F (-4°C to 2°C).
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 16. SUB TITLE TITLE BASIC OPERATION OPERATION Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 17. SUB TITLE TITLE caution ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 18. SUB TITLE TITLE MANUAL OPERATION Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors .
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 19. ADVANCED OPERATION — PRESET PROGRAMMING OPERATION PRESET PROGRAM OPERATION 1. Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 20. SUB TITLE TITLE chanGinG user settinGs Starting from the off position, press the power key o n . The Alto-Shaam name will illuminate and the SELECTION SCREEN will appear on the display. The compressor will become energized and will begin to operate if required by the sensors.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 21. 8. HACCP DOWNLOAD This is displayed only when the control is connected to a USB DataLogger. [Optional feature] With the HACCP Download selected, press the Start key and insert USB data stick.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 22. ADVANCED OPERATION – USER SETTINGS OPERATION 13. DRIP TIME (MINUTES) This is the amount of time the drain heater will run after a hot-gas defrost function before automatically switching back to the chilling mode.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 23. TITLE OPERATION FOOD PROBE USE Unpacking Food Probes 1. Cut and remove the plastic ties keeping the probe cables coiled during shipment. When removing the ties, exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 24. SUB TITLE TITLE OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller, foods should be above 140°F (60°C) and should be tightly covered.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 25. TITLE OPERATION PRODUCT CAPACITY PER PAN: Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2-inches (51mm).
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 26. TITLE OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GENERAL REFERENCE ONLY.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 27. TITLE CARE AND CLEANING protecting StainLeSS SteeL SurfaceS It is important to guard against corrosion in the care of stainless steel surfaces. Harsh, corrosive, or inappropriate chemicals can completely destroy the protective surface layer of stainless steel.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 28. TITLE INTERIOR CLEANING Remove the optional roll-in cart (trolley) from cart equipped models. Open the Quickchiller door to warm the interior of the cabinet. 1. Remove any loose food debris with a cleaning cloth or small hand broom.
QUICKCHILLER • INSTALLATION/OPERATION/SERVICE MANUAL • 29. TITLE TROUBLESHOOTING CONTROL ERROR DISPLAYS control display action required Real Time Clock Bad E-60: REAL TIME CLOCK DEFAULTS LOADED, VERIFY CORRECT TIME, POWER CYCLE UNIT TO CLEAR THIS MESSAGE.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 30 QC2-3 BOTTOM 1 2 3 4 5 5 6 7 8 9 10 11 12 13 14 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 31 1 3 2 4 7 5 6 8 9 10 11 12 13 14 21 20 16 17 18 15 19 4 QC2-3 BOX VIEW Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 32 QC2-3 COIL VIEW 1 2 3 4 5 6 7 8 9 10 11 12 14 15 13 16 Upon installation of drip pan, silicone pan perimeter to interior liner bottom Add plastic edge guard to drip pan 6 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 33 QC2-3 COMPRESSOR VIEW 1 3 2 4 7 4 5 6 Item Part Description Qty. 1 RE-29861 Condensing Assembly, 1/2 MED R404A 120V 1 2 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 34 QC2-3 CONTROL BOX 2 1 3 4 5 6 7 8 9 11 12 14 15 16 17 10 18 13 1 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 35 QC-20 BOTTOM 2 3 4 5 6 6 7 8 1 Item Part Description Qty. 1 PN-29968 Compressor Louver 1 2 FI-29954 Filter Dryer 1 3 VA-.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 36 QC-20 BOX VIEW 12 9 12 11 9 10 7 8 4 3 5 1 2 6 14 15 16 17 17 18 13 19 20 19 Item Part Description Qty. 1 CU-29964 Capacitor, 14MFD, 440VAC 1 2 BT-29918 Din Rail 1 3 FU-29926 Fuse.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 37 QC-20 COIL VIEW 3 10 1 2 17 6 7 8 9 4 5 11 12 13 14 16 15 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 38 1 2 3 4 4 5 6 7 8 QC-20 COMPRESSOR VIEW Item Part Description Qty. 1 FI-29954 Filter Dryer 1 2 VA-29900 Solenoid Valve, .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 39 QC-20 CONTROL PANEL 3 2 Apply Weather Stripping to Front T op Edge of Panel 4 1 5 5 6 9 7 8 Item Part Description Qty. 1 SC-29933 Bolt, M5 12 2 CC-34682 QuickChiller Control Board 11 3 PI-26098 Pipe, .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 40 QC2-40 COMPRESSOR 5 6 2 1 3 4 2 Item Part Description Qty. 1 VA-29898 Valve, Liquid Line Solenoid 2 2 SE-29897 Solenoid .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 41 QC2-40 COMPRESSOR HOUSING 2 3 4 5 6 1 Item Part Description Qty. 1 FU-29901 Breaker, 2 Pole 20 AMP 1 2 PE-29902 Compressor Louver 1 3 LG-29904 6" Leg, Standard 4 SC-29824 Leg Bolt, 1/4-20 x 3.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 42 QC2-40 COIL 2 2 1 Suction Line 1 3 Hot Gas Defrost Line Discharge Line Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 43 QC2-40 DOOR 1 6 7 4 5 4 3 2 Item Part Description Qty. 1 HG-29913 Upper Hinge, Bracket, Left-Hand 1 2 HD-26967 Handle, D.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 44 QC2-40 INTERIOR 5 4 1 2 3 4 Item Part Description Qty. 1 PR-34299 Probe, Receptacle 3 2 PR-34298 Probe, Quick Connect 3 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 45 QC2-40 CONTROL PANEL 12 13 1 2 3 4 5 6 7 8 9 10 16 15 14 11 17 19 18 19 20 Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 46 QC2-40 FAN 1 2 3 Item Part Description Qty. 1 FA-29853 Motor, Fan Evaporator, QC2-40 2 2 FT-29908 Plastic Collar, 14-1/2.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 47 QC2-100 COMPRESSOR 1 2 2 3 4 5 6 7 8 Item Part Description Qty. 1 TE-29986 Tee, Copper, 3/8 x 3/8 x 3/8" ID 4 2 RE-.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 48 QC2-100 COIL 1 2 3 4 5 Item Part Description Qty. 1 RE-29905 Coil Assembly, 19x20 QuickChiller 1 2 VA-29906 Valve, Expan.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 49 QC2-100 DOOR 1 2 3 4 5 6 Item Part Description Qty. 1 HD-26967 Handle, Door 1 2 GS-29994 Gasket, Compression, QC2-100 1 .
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 50 QC2-100 INTERIOR 1 2 6 5 8 7 3 4 9 10 11 12 13 14 * not shown Item Part Description Qty.
PARTS INFORMATION Q uickchiller P arts • Q uickchiller O wners M anual • 51 QC2-100 CONTROL PANEL 1 2 3 4 5 6 6 7 8 9 10 11 12 13 14 15 16 17 Item Part Description Qty.
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TRANSPORTATION DAMAGE and CLAIMS All Alto-Shaam equipment is sold F.O.B. shipping point, and when accepted by the carrier, such shipments become the property of the consignee. Should damage occur in shipment, it is a matter between the carrier and the consignee.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Alto-Shaam QC2-40 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Alto-Shaam QC2-40 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Alto-Shaam QC2-40 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Alto-Shaam QC2-40 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Alto-Shaam QC2-40, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Alto-Shaam QC2-40.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Alto-Shaam QC2-40. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Alto-Shaam QC2-40 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
