Manuale d’uso / di manutenzione del prodotto Ultimate Electric Series del fabbricante Frymaster
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Frymaste r/Dean, a member of the Commercial Food Equipment Servi ce Association, reco mme nd s usi ng CFE S A Ce rt ified T ec hnici a ns. Price: $2 8.
Please read all sect ions of t his manual an d retain for f uture ref erence. NOTICE This appliance is intended for pro fessional use only and is to be operated by qualified personnel only. A Frymaster/Dean Factory Authorized Service Center (FA SC) or other qualified professional should perform installation, maintenance, and repairs.
DA NGER Th e front ledg e of the fry er is n ot a step. D o n ot st and o n th e fry er. Se rious inju ry can result from s lips or c on tact with th e hot oil. DA NGER Do not store or use ga soline or other flammable v apors and liquids in the vicinity of this or any other appliance.
Ultimate E lectric Series F r y ers Service & Parts Manual TABLE OF CONTENTS Page # 1. SERVICE PROCEDURES 1-1 1.1 General 1-1 1.2 Replace Computer/Controller 1-1 1.3 Replace Interface Boar d 1-2 1.4 Replace Transformer 1-3 1.5 Replace Temperature Probe 1-3 1.
Ultimate E lectric Series F r y ers Service & Parts Manual TABLE OF CONTENTS (CONT.) Page # 2. PARTS LIST 2-1 2.1 Accessories 2-1 2.2 Basket Lift Assembly (Modular) and Related Components 2-2 2.3 Cabinetry and Related Components 2-5 2.3.1 EH1721 & 18UE Electric 2-5 2.
ULTIM A TE ELECTRIC SERIES FRYERS CHAPTER 1: S ERVICE PROCEDURES 1-1 1.1 General Before per forming any maintenance on your Fry master/Dean Ultimate Electric fry er, you must disconnect the electrical power suppl y. When electri cal wires are disconnected, it is recommended that the y be marked i n such a wa y as to facilitate reassembly.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-2 1.3 Replace Interface Board 1. Unplug all power cords. P erform Procedure 1.2, St eps 1-4, Replace Computer/Controller.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-3 1.4 Replace Transforme r 1. Unplug all power cords. P erform Procedure 1.2, St eps 1-4, Replace Computer/Controller. 2. Remove all wiring from the terminals of the transformer to b e replaced (arro ws).
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-4 1.5 Replace Temp erature Probe (con t.) 6. Disconnect the wire harness containing the probe wiring (arrows). It may be necessary to remove the wire ties. 7. Use a pin-pusher (P/N 806-4855 or P/N 807- 0928—see Section 1.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-5 1.5 Replace Temp erature Probe (con t.) 10. Thread the new probe wi re through the hole in tilt plate. Place the new temperature probe assembly onto the el ement and secur e with the bracket and screws r emoved earlier.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-6 1.6 Replace Heat ing Element 1. Perform Procedure 1.5, Replace Temperature Pro be, Steps 1-7. 2. Unplug the element connectors for th e element being removed (right element- 6-pin harness connector; left element- 9-pin harn ess connector).
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-7 1.6 Replace Heat ing Element (cont.) 5. Remove the element clam ps and hardware before removing mounting-screws and nuts on the defecti ve element. Remove all wi re- ties securing element wiri ng, and then remove element from fr ypot.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-8 1.6 Replace Heat ing Element (cont.) 10. When replacing the left e lement (as viewed from the rear of the fr yer), use the 9-pin connector, inser ting the leads fr om the replacement el ement.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-9 1.7 Replace High- Limit 1. Perform Procedure 1.5, Replace Temperature Probe, Steps 1-4.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-10 1.8 Replace Fry pot 1. Perform Procedure 1.5, Replace Temperature Pro be, Steps 1-7. 2. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3. 3. Perform Procedure 1.7, Replace Hi gh-Limit, Steps 1-4.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-11 1.9 Replace Contactor (Lat ching or Heating) 1. Perform Procedure 1.2, Replace Computer/Controller, Steps 1-3. 2. Identify faulty contactor. Remove all wiring connected to the contacto r terminals (cir cles) inside the component box.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-12 1.10 Built-in Filte r S ystem Serv ice P rocedures (cont.) If the pump motor ove rheats, a circuit br eaker will trip and the motor will not sta rt until the brea ker is reset.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-13 1.10 Built-in Filte r S ystem Serv ice P rocedures (cont.) 3. If the front cover is not accessible, the pump must be removed from the pump motor (remove input/output plumbing from the pump prior to removing pump).
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-14 1.11 Basket Lif t Service Procedures (cont.) Simplified Schemat ic M H N Normally Clos ed Lower-lim it Mic ro s wit ch 6 To c om p.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-15 1.11 Basket Lif t Service Procedures (cont.) BINDING /JAMMING PR OBLEMS Noisy, jerky or erratic m ovement of the lifts is usually due to lack of lubrication of the rods and the ir bushings.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-16 1.11 Basket Lif t Service Procedures (cont.) Ultimate Electric Series fr yers, used to cook large amounts of bone-in chicken in a single drop, are equipped with bell-cran k style basket l ifts .
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-17 1.12 Electric Interface Board Diagnostic Chart The following diagram and charts provide ten quick system chec ks that can be pe rformed using only a multimeter.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-18 1.13 Probe Res istance Chart Use the chart below whe n testing temperature probes and probe circuits for proper operation.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-19 1.15 W iring Diagrams, Main 1.15.1 Wiring Diagram, Main- 480V : 18UE and EH1721 RED 39C* RED 38C* BRN 40C BLK 5 H BLK 3 H BLK 1H B.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-20 1.15.2 Wiring Diagram, Main- 208V- 1 8UE and EH 1721 BRN 40C BLK 5H BLK 3H BLK 1H BLU 2H BLU 6H BLU 6H 21 43 6 5 BLK 5C WHT 4C WHT.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-21 1.15.3 Wiring Diagram, Main- KSCFH218 E TO T2. 76C 8051429B 6C 4C T1 T2 12C 3C 5C 13C 14C 1C WHT 2C BLK FILTER BOARD INTERFACE 110.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-22 1.15.4 Wiring Diagram, Main- BIH1721 20A 20A FUSE 1C WHT FUSE YEL 40C BRN 41C BRN 105C BLK 104C WHT N 3,6 6 3 3 WIRE, 3 PHASE L3 B.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-23 1.16 W iring Diagrams, Basket Lifts 1.16.1 Modular Bas ket Lifts RIGH T SIDE 1 432 65 M M 2 3 1 4 5 2 3 1 4 5 **120V UNIT S: TWO 13 OHM **208-22 0V UNITS: FOUR 50 OH M RESISTORS** LEFT SIDE 12.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-24 1.16.2 B ell-Crank Sty le Basket Lifts LINE L O AD LINE COM B.L. LH GRD B.L . C OM B.L . R H 6 5 4 5A M P FUSE 3 2 1 RH S IDE COM RED BLU 5 NC N.O. N.C. 1 4 NO 5 NC NO 4 3 2 1 COM 3 2 WH T LH SI DE M WH T M PUR ORG N.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-25 1.17 Wiring Diagrams: Built -i n Filtration 1.17.1 Wiring Diagram, 480V Sy stems With Built-in Filtration GRN JUCTION B OX COVER P.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-26 1.17.2 Wiring Diagram, 208V Sy stems With Built-in Filtration P2 T5 T4 T2 WHT 22C WH T 45C (TRIPLE) (DOUBLE) BLK 23C BLK 26C BLK 1.
ULTIMATE ELECTRIC SERIES FRYERS CHA PTER 1: SERVI CE PROCED URES 1-27 1.17.3 Wiring Diagram, 115/230V K FC Sy stems With Built -in Filt ration 8051366B 24V O UT TO RH FR YER CIRCUI T BLK 115V 230V BLU.
ULTIM A TE ELECTRIC SERIES FRYERS CHAPTER 2: P ARTS LIST 2-1 2.1 A ccessories 3 4 5 6 1 2 7 Item Part Number Description 1 810-2092 Bas ket Hanger * 106-1968 Cover, V at- All Ult im ate Elec trics 2 8.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Basket Lif t A s sembly (Modular) and Related Component s 1 2 3 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 4 208-230V Ba s ket Lifts.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Basket Lif t A s sembly (Modular) and Related Component s (cont.) Item Part Nu mber Description 4 807-0159 Connector , 12-Pin 5 807-2133 C.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-4 2.2 Basket Lif t A s sembly (Modular) and Related Component s (cont.) 1 2 3 4 5 6 8 9 7 Item Part Number Description 1 106-1594 SP Roller Asse.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Cabinetr y and Related Component s 2.3.1 EH1 721 & 1 8UE 15 4 3 2 1 5 6 8 9 10 11 14 17 16 19 20 18 21 22 24 23 25 26 27 29 28 32 33 3.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-6 2.3.1 EH1 721 & 18U E (cont.) Item Part Number Description 1 106-1724 SP Cover Assem bly, Dum p Station Fr ont 2 200-1254 G uard, Rear W i.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-7 2.3.1 EH1 721 & 18U E (cont.) Item Part Number Description 28 823-3468 Channel, Leg Suppor t 29 823-3559 Sl ide, Fi lter Pan Su ppor t 30 .
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-8 2.3.2 KFC 18E El ectric 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-9 2.3.2 KFC 18E Elect ric (cont .) Item Part # Description 1 201-1 299 Side Panel, Pa int ed, LH 2 202-1 299 Side Panel, Pa int ed, RH 3 810-037.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-10 2.3.2 KFC 18E Elect ric (cont .) Item Part # Description 31 200-1 283 Cover , Back Vent * 809-0360 Screw, Hex Slotte d Head – W ith W asher.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-11 2.3.4 Top Cap and Ti lt Housing Components 1 2 3 7 6 8 10 5 4 9 Item Part Number Description 1 106-1722 SP Tilt Housi ng (W ith Nutsert) , 2-.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-12 2.4 Computers, Controllers and Related Component s 1 2 CM4-S 12 34 5 678 9 1 0 4 3 5 6 7 8.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-13 2.4 Computers, Controllers and Related Component s (cont.) Item Part Number Description All Computers/Controllers Come With Bez els Except It.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-14 2.5 Cont actor/Wireway Box and Related Component s 8 15 1 3 13 6 5 4 9 11 12 PUMP OFF 14 7 10 2.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-15 2.5 Cont actor/Wireway Box and Related Components (cont.) Item Part Number Description 1 806-6336 Interfac e Board- ( All Ex cept El ectronic.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-16 2.6 Filter Pan and Rela ted Component s- Built-i n Filtration 2.6.1 Under Fry er Filt er (UFF) – UFF 80 (100 Lb Capac ity) 1 2 3 4 5 6 7 8 .
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-17 2.6.2 Under Fry er Filter (UFF) – KFC18E O nly 2 3 4 5 6 7 9 11 13 1 8 10 12 14 15 16 17 18 19 20 18 21 22 23 19 24.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-18 2.6.2 Under Fry er Filter (UFF) – KFC18E O nly (cont.) Item Part Number Description 1 823-3240 Pan, Filter- KF C18E 2 810-2119 Gr id, Filte.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-19 2.6.3 Under Fry er Filt er (UFF) – Filter-Leaf /Suction Tube A ssembl y 1 6 7 8 9 13 10 11 12 2 5 3 4 Item Part Number Description 1 823-41.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-20 2.6.4 Single U nder Fry er Filter (SUFF) – BIH1721 and 1 8UE 1 5 8 7 6 10 9 2 3 4 Item Part Number Description 1 106-2225 SP Filter Pan, SU.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-21 2.7 Frypot and Drain Valve Components Included w ith Drain Valve Included w ith Drain Valve 2 3 4 5 6 7 8 1 High-Limit Location Item Part Num.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-22 2.8 Oil Drain Flush Components 1 2 3 4 5 6 7 8 9 10 11 Item Part Number Description 1 813-0686 Bell Reduc er, 1-½ x ½" 2 813-0 165 Elbow, Stree t- ½ x ½" 90° 3 810-1668 Adapter, Male- 5/ 8 O.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-23 2.9 Oil Drain Manifold Components 1 2 3 4 5 6 7 8 9 10 11 To Drain Valve To Drain Valve To Dump Station Item Part Number Description 1 823-32.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-24 2.10 Oil Return Manifold, Motor and Pump Components PUMP MOTOR PUMP MOTOR (REF) SEE DET AIL A SEE DET AIL B SEE DET AIL C PUMP 40 41 42 43 44.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-25 2.10 Oil Return Manifold, Motor and Pump Components (cont.) Item Part Number Description NOTE: Oil Return Components Wi ll Vary From System T.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-26 2.10 Oil Return Manifold, Motor and Pump Components (cont.) Item Part Number Description 23 823-4 220 Hand le, Drain F lush Val ve * 816-0549.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-27 2.11 Oil Return Line A ssemblies 1 2 3 4 5 6 14 15 16 7 8 9 10 6 11 12 13 17 Item Part Number Description Oil Return Line Ass emblies Will Va.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-28 2.11 Oil Return Line A ssemblies (cont.) Item Part Number Description 10 813-0 281 Nipp le- ½ N PT x 5" NPT BM 11 813-0 091 Nipp le- ½.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-29 2.12 Probes, High-Li mit s, Elements and Related Component s 19 1 2 3 4 5 6 7 12 13 14 15 16 17 18 9 10 8 11 4.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-30 2.12 Probes, High-Li mit s, Element s and Related Component s (cont. ) Item Part Number Description 1 807-3652 Elem ent- 208V 8.5 kW 807-3675 Element- 480V 10. 25 kW 807-3655 Element- 240V 8.5 kW 807-3657 Element- 208V 9.
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-31 2.12 Probes, High-Li mit s, Element s and Related Component s (cont. ) Item Part Number Description 8 201-1573 Brack et, Elem ent Support- Left Si de 9 202-1573 Brack et, Elem ent Support- Right S ide 10 816-0214 Nylon Bar , Tilt Plate Spr ing Brack et (Us e .
ULTIMATE ELECTRIC SERIES FRYERS CHAPTER 2: PARTS LIST 2-32 2.13 T i lt Safety S witch Components 1 2 3 Item Part Number Description 1 806-6849 SP Switch, Tilt Safety * 809-0874 T y W rap, Pl astic- 4&.
Frymaster L.L.C ./Dean, 8700 Lin e Avenue, PO Box 51000, Shrev eport, Louisiana 7 1135-1000 Shipping Address: 8700 Line A v enue, Shreveport, Louisiana 71106 TEL 1- 318-865-171 1 FAX (Part s) 1-318-2 19-71 40 FAX (Tech Support) 1-318 -219-7135 Price: $28.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Frymaster Ultimate Electric Series è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Frymaster Ultimate Electric Series - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Frymaster Ultimate Electric Series imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Frymaster Ultimate Electric Series ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Frymaster Ultimate Electric Series, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Frymaster Ultimate Electric Series.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Frymaster Ultimate Electric Series. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Frymaster Ultimate Electric Series insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
