Manuale d’uso / di manutenzione del prodotto E4 del fabbricante Frymaster
Vai alla pagina of 86
Frymaster, a member of the Co mmercial Food Equipm ent Service Ass ociation, recomm ends usi ng CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 MAY 2009 www.
i NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED D IRECTLY FROM FRYMASTER DEAN , OR ANY OF ITS AUTHORIZED S ERVICE CENTERS, A ND/OR THE PART BEING USE D IS MODIFIED FROM IT S ORIGINAL CON FIGURATIO N, THIS WARRA NTY WIL L BE VOID.
ii DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical conduit. A restraint kit is provided with the fryer. If the restraint kit is missing contact your local Frymaster Factory Authorized Service Center (FASC) for part number 826-0900.
iii RE SERIES E 4 ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ........................................................................................................ i ELECTRICAL POWER SP ECIFICATIONS .....................................
iv RE SERIES E 4 ELECTRIC FRYERS TABLE OF CONTENTS cont. 2.4.3 Drain Valves and Associated Parts (Units without Built-In Filtration) ........... 2-15 2.5 Electronics and Elect rical Components ..........................................................
1-1 RE SERIES E 4 ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frym aster fryer, disconnect the fr yer from the electrical power supply. When electrical wires are disconnected, it is recommende d that they be marked in such a way as to facilitate re-assem bly.
1-2 3. Remove the two screws from the upper corners of the contr ol panel and allow the control panel to swing down. 4. Unplug the wiring harness from the 15-pin connector on th e interface board and disconnect the grounding wire from terminal adjacent to the 15- pin connector on th e back of the controller.
1-3 1.4 Replacing a High-Limit Thermostat 1. Remove the filter pan a nd lid from the unit. Drain th e frypots into a Shorten ing Disposal Unit (SDU) or other appropri ate metal co ntainer. DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time.
1-4 2. Disconnect the fryer from the electrical power s upply and reposition it to gain access to the rear of the fryer. 3. Remove the four screws from both sides of the lower back panel. Then remove the two screws on both the left and right sides of the back of the tilt housing.
1-5 10. Secure any loose wires with wire ties making sure tha t the lead wires will not interfere with th e movement of the springs. Rotate the elements up and down making sure that m ovement is not restricted and that the wires are not pinched.
1-6 from the lift springs. Also ensure that the wi re sleeving extends into the tube assembly to prevent the edge of the tube assembly from chafi ng the wires. Press the pins into the connector in accordance with the diagram on the following pa ge, and then close the connecto r to lock the leads in place.
1-7 2. Disconnect the fryer from th e electrical power supply. 3. Remove the two screws securing the cover of th e contactor box. The contactor boxes above the filter pan are accessed by sliding under the fryer. They are located to the left and right above the guide rails (see photo below).
1-8 3. Slide the metal bezel up to relea se the bottom ta bs, then slide the b eze l down to disengage the upper tabs. 4. Remove the two screws from the upper corners of the control panels a nd allow them to swing down (see illustration and photo on page 1-1).
1-9 22. Position the elem ent tube assembly in the f ry pot and reinstall the m achine screws and nuts removed in step 14. 23. Reconnect the oil return flexlines to the frypot , and rep lace aluminum tape, if necessary, to secure heater strips to the flexlines.
1-10 If the pump starts af ter resetting the therm al overloa d switch, then som ething is causing the motor to overheat. A major cause of overheating is when se veral frypots are filtered sequentially, overheating the pump and motor. Allow the pump m otor to cool at least 30 minutes before resuming operation.
1-11 DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power s upply and reposition it to gain access to both the front and rear.
1-12 10. Reconnect the unit to the electrical power suppl y, and verify that the pump is functioning correctly (i.e., when a filter handle is placed in the ON position, the motor should start and there should be strong suction at the intake f itting and outflow at the rear flush port.
1-13 100-120V C onfi gurati on 208-250V C onfi gurati o n Timing circuitry in the controll er initiates and stops basket lift operation depending upon the variables programmed by the opera tor. W hen the product button is pressed, the timing circuitry activates a coil in the basket lif t relay to supply power to the lo wer m icroswitch.
1-14 MOTOR AND GEAR PROBLEMS With the modular basket lift, the most likely problem to be encounter ed in this category is erratic motion of the lift due to a worn drive gear. Fa ilure to ke ep the lift rod and bushings properly lubricated will cause unnecessary w ear of the gear.
1-15 1.11 Interface Boar d Diagnostic Chart The following diagram and charts provide ten quick system checks that can be perform ed using only a multim eter.
1-16 1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F OHMS C F OHMS C F OHMS C 60 1059 16 130 1204 54 200 1350.
1-17 1.13 Wiring Diagrams 1.13.1.1 Modular Basket Lift Wiring Diagram 208-250V.
1-18 1.13.1.2 Modular Basket Lift Wiring Diagram 100-120V.
1-19 1.13.2 Component Wiring 1.13.2.1 Standard Fryers.
1-20 1.13.2.2 Component Wiring- Fryer and Half.
1-21 1.13.3 Tilt Switch Wiring Standard Fryer and half.
1-22 1.13.4 Component Wiring - Fast Ready.
1-23 1.13.5 Fast Ready Computer Wiring.
1-24 1.13.6 Computer Harness - Fast Ready.
1-25 1.13.7 Control Wiring - Fast Ready.
1-26 1.13.8 Contactor – DELTA Configuration MERCURY CONTROLS CIRCUIT 14kW / 17kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING 22kW EPRI/TRIAC SSR ELEMENT / CONTR OL WIRING HIGH VOLTAGE TO COMPONENT BOX M.
1-27 1.13.9 Contactor Box - WYE Configuration Export.
1-28 1.13.10 Terminal Block Wiring.
1-29 1.13.11 Oil Disposal Wiring.
1-30 1.13.12 Simplified RE14/17/22 Series – Full Vat Wiring ELECTRIC RE14/17/22 SERIES - FULL-VAT L3 24V HIGH LIMIT DRAIN SAFETY SWITCH 3 PHASE POWER TERMINALS GND 12 J2 11 10 2 1 6 9 J2-8 J2-7 J3 J.
1-31 1.13.13 Simplified RE14/17/22 Series – Dual Vat Wiring.
1-32 1.13.14 Simplified RE14/17/22 Series – Full Vat Wiring (EXPORT) WYE ELECTRIC RE14/17/22 SERIES - FULL-VAT EXPORT 24V HIGH LIMIT DRAIN SAFETY SWITCH 12 J2 11 10 2 1 6 9 J2-8 J2-7 J3 J3 2 2 13 13.
1-33 1.13.15 Simplified RE14/17/22 Series – Du al Vat Wiring (EXPORT) WYE.
1-34 1.13.16 Simplified RE14/17/22 Series – Full Vat Wiring EPRI.
1-35 1.13.17 Simplified RE14/17/22 Series – Fu ll Vat Wiring EPRI (EXPORT) WYE.
2-1 RE SERIES E 4 ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 3 4 5 6 7 8 9 10 11 1 2 ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1 ⅜ -inch 2 810-2793 Hanger, Wireform Basket (us.
2-2 2.2 Basket Lift Assembly and Associated Parts 28 26 25 1 27 22 21 10 2 16 11 17 5 4 17 17 24 3 20 3 14 18 12 9 8 17 15 29 30 33 34 35 32 31.
2-3 2.2 Basket Lift Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-1805SP Basket Lift Asse mbly, 200-220VAC w/Relay (Items 1-23) 1 810-1012 Rod, Basket Lift 2 813-0035 Bushing, Bronze 3 807-2513 Capacitor, 12.
2-4 2.3 Cabinetry 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps 1 2 3 4 5 20 21 18 19 17 16 15 14 13 6L 12 11 8 10 9 6R 7.
2-5 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 1 Back Panel, U pper (Panel f or five stat ion fryer sho wn) 220-0421 Single Station.
2-6 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 16 106-4067 Pin Assembly, Door * 810-0275 Spring, Door Pin * 809-09 70 Retaining Rin.
2-7 2.3.2 Cabinets, Bases, Braces, and Associated Parts The 5-Station cabinet illu stra ted is typical of most RE Series Elec tric cabinets. All components used in RE Series cabinets ar e identified, but not all components are used in every configuration.
2-8 2.3.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # COMPONENT 1 106-3828 Upright Assembly, Left 2 106-3829 Upright Assembly, Right 3 200-1651 Support, Cross Cabinet (use 220-1742.
2-9 2.4 Drain System Components 2.4.1 Drain Tube Sections and Associated Parts See next section for Drain Valves.
2-10 2.4.1 Euro-Look Drain Tube Secti ons and Associated Parts cont. ITEM PART# COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat 823-4624 Dual-Vat 823-5943 Fryer ½, RH ½ Fryer 823-6003.
2-11 2.4.2 Drain Valves and Associated Pa rts (Units with Bu ilt-In Filtration) 1 2 3 4 5 6 7 8 9 10 11 12 Single Footprint Full-Vat Drain Valve Assembly 106-6300 2.
2-12 2.4.2 Drain V a l v e s and As so c i a t e d Part s (U ni t s w ith Built-In F i lt r at ion ) cont 1 2 3 6 5 7 9 8 10 11 13 12 Compression Washers Full-Vat Drain Valve Assembly 106-3760 / Fryer ½ 106-7004 4 2.4.2 Drain V a l v e s and As so c i a t e d Part s (U ni t s w ith Built-In F i lt r at ion ) cont.
2-13 2.4.2 Drain V a l v e s and As so c i a t e d Part s (U ni t s w ith Built-In F i lt r a ti o n ) cont..
2-14 2.4.2 Drain V a l v e s and As so c . Parts (U ni t s with Built-In F i l tr ati on) cont. ITEM P A R T # COMPONENT 1 816-0639 Cap, Drain Handle 2 809-0539 Nut, ⅜ -16 2-Way Hex Lock 3 900-2934 .
2-15 2.4.3 Drain Valves and Associated Part s (Units without Bu ilt-In Filtration) 1 2 3 4 5 ITEM PART # COMPONENT 1 810-1569 Valve, 1.25-inch Non-Filter Full-Vat Drain 2 806-7915SP Valve, 1-inch Non-Filter Dual-Vat Left Drain 3 806-7916SP Valve, 1-inch Non-Filter Dual-Vat Right Drain 4 812-1226 Drain Extension, 1.
2-16 2.5 Electronics and Wiring Components 2.5.1 Component Boxes.
2-17 2.5.1 Component Boxes cont. ITEM PART # COMPONENT 1 106-5592 Box Asse mbly, Component Standard 106-6747 Box Asse mbly, Component Fryer ½ 2 200-3300 Bracket, Component Box Strain Relief 3 806-949.
2-18 2.5.2 Contactor Boxes 2.5.2.1 Left and Right Over the Filter Pa n Contactor Box Configurations.
2-19 2.5.2.1 Left and Right Over the Filter Pan Contactor Box Configurations cont. NOTES: Left and right contactor box assemblies are mirror images of one another. With the exception of the box itself, most components of a left-hand assem bly are the same as those in the corresponding right-hand assembly and vice versa.
2-20 2.5.2.2 Large Center Contactor Box Configurati ons (Non-Filter, Not over the Filter and Single Units).
2-21 2.5.2.2 Large Center Cont actor Box Configurations (Non- Filter, Not Over the Filter and Single Units) cont. I T E M PART # COMPONENT 1 106-6081 Box Assembly, Contactor (Non-Filter or Not Over th.
2-22 2.5.3 Fuse Boxes 3 1 2 4 5 7 6 8 10 9 11 12 Left 22kW and Single Phase Fuse Box Assembly 106-5505/106-6678 Right 22kW and Single Phase Fuse Box Assembly 106-5506/106-6679 ITEM PART # COMPONENT 1 .
2-23 2.5.4 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 823-5797 Box, Single Station Fryer Only (see previous page for cover 222-.
2-24 2.5.5 Heating Element Assemblies and Associated Parts 2.5.5.1 Element Assemblies and Hardware NOTE: These elements apply onl y to the RE series fryers.
2-25 2.5.5.1 Heating Element Assemb lies and Associated Parts cont. ITEM PART # COMPONENT 1 Element Kits – includes gaskets, gro mmets, t ie wraps, screws and nuts. 826-2198 200V 1 7.0 kW (also used for 220V 8.5 kW) 826-2201 200V 1 8.5 kW 826-2208 200V 11.
2-26 2.5.5.2 Element Tube Assemblies.
2-27 2.5.5.2 Element Tube Assemblies cont. ITEM PART # COMPONENT 1 106-7653SP Tube Assem bly RE Element, Full-Va t 106-6736 Tube Assembly RE Elem ent Fryer ½ LH Half Fryer (use 106-6061 RH Half Fryer.
2-28 2.5.6 Controllers cont. ITEM PART # COMPONENT 3 Basket Lift Timer 826-2330 Full-Vat (CE) 106-4366 Dual-Vat (CE) 826-2401 Full-Vat (Non-CE) 826-2402 Dual-Vat (Non-CE) 4 Solid-State (Analog) Controller 826-2538 Full-Vat 106-4334 Dual-Vat * 802-2021 Graphic Sheet of Symbols 2.
2-29 2.5.7.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 ITEM PART # COMPONENT 106-6031SP Contactor Box Harness Assembly Full Vat 1 Standard (See wiring diagrams on pages 1-19.) EPRI (uses harness above plus wire kits WIR0733 and WIR0736) (See wiring diagrams on pages 1-26 and 1-27.
2-30 2.5.7.3 Contactor Box Wiring Assemblies – 6-Pin (Left Element) 1 2 BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE BLUE BLACK 1 2 3 4 5 6 BLACK BLACK BLUE BLUE ITEM PART # COMPONENT 1 106-6768 14/17 kW Standard Mercury 106-7849 22 kW Triac SSR 2 106-6771 14/17 kW Mechanical Contactor 106-7851 22 kW Mercury and High Amp Mechanical Contactor 2.
2-31 2.5.7.5 Main Wiring Harn esses - Full and Dual Vat USED ONLY ON DUAL VAT HARNESSES J4 C1 C6 C6 C1 J4 J4 C1 C6 FULL VAT HARNESS 807-4194 DUAL VAT HARNESS 807-4195 12-Pin Female Connector 807-0159 .
2-32 2.5.7.5 Main Wiring Harnesses – Fryer and ½ FRYER AND ½ HARNESS 807-4364.
2-33 2.5.7.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses 1 2 4 3 ITEM PART # COMPONENT 1 106-5750 Full Vat Control Harness J4 to J2 (Standard) 106-6639 Full Vat Control Harness J4 to J.
2-34 2.5.7.7 Component Box to Filter Pump Harness 2.5.7.8 Basket Lift Harness 2.5.7.9 Interface Board to C ontroller Wiring Harness – 15-Pin.
2-35 2.6 Filtration System Components.
2-36 2.6 Filtration System Components cont. I T E M PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Service Filter Pan (Item 5 minus Item 2) * 826-1981 Service Filter Pan A s s e m b ly (Serv ice Filter Pan above plus Items 3 and 4) √ * 826-1392 O-Ring (Pkg.
2-37 2.6 Filtration System Components cont. I T E M PART # COMPONENT 14 200-4408 Rail, Left Pan Filter Multi-Vat Fryers 106-5981 Support Assembly, Left Single Station Fryer Only 220-1378 Support, Left.
2-38 2.7 Frypot Assemblies and Associated Parts.
2-39 2.7 Frypot Assemblies a nd Associated Parts cont. I T E M PART # COMPONENT 1 Frypot Assembly (does no t include Item 6) 2 823-5545SP F r ypot, Full-Vat Filter with Insulation (for use on EPRI uni.
2-40 2.8 Oil Return System Components 6 4 5 3 9 8 7 10 1 11 12 18 19 20 21 22 Typical Rear-Flush Oil Return Plumbing Full-vat rear-flush plumbing is shown on the left side of the oil return manifold; dual-vat plumbing is shown on the right side.
2-41 2.8 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5596 Handle Assembly, Fu ll- V at and R ig ht D u al -Va t Re a r F lus h Co m p le t e 106-6410 Handle Assembly, Full-Vat Deep .
2-42 2.9 Oil Disposal Plumbing.
2-43 2.9 Oil Disposal Plumbing cont. ITEM PART # COMPONENT 106-5959 Plumbing, Front Oil Disposal 106-5933 Plumbing, Rear Oil Disposal 1 106-6033 Valve Assembly, Oil Disposal 2 220-0922 Rod, Oil Dispos.
2-44 2.11 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807-0159 12-Pin Female 5 807-0875 15-Pin Female 6 807-1067 2-Pin Male 7 807-0157 6-Pin Male 8 807-0155 9-Pin Male 9 807-0160 12-Pin Male 10 807-0804 15-Pin Male 11 826-1341 Terminal, Female Split Pin (pkg.
2-45 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 809-0448 Clip, Tinnerman * 826-1366 Nut, 4-40 Keps Hex (Pkg. of 25) (809-0237) * 826-1358 Nut, 6-32 Keps Hex (Pkg.
Frymaster, L.L.C., 8700 Line Av enue, Shrev eport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-31 8-219 -7140 (Tech Support) 1-318-2 19-7135 819-6150 PRINTED IN THE UNITED STATES SERVICE HOTLINE .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Frymaster E4 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Frymaster E4 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Frymaster E4 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Frymaster E4 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Frymaster E4, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Frymaster E4.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Frymaster E4. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Frymaster E4 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
