Manuale d’uso / di manutenzione del prodotto IS4500ZC28D61CE del fabbricante Ferris Industries
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23469 Revision 02 Rev. Date: 4/2005 TP 100-7174-02-45-F IS4500Z Series Zero-T urn Riding Mower Ferris Industries 5375 Nor th Main Street Munnsville, NY 13409 800-933-6175 OPERA TOR’S MANUAL Models: .
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1 W ARNING Engine exhaust fr om this product contains chemicals known, in certain quantities, to cause cancer , bir th defects, or other reproductive harm. T able of Contents T roubleshooting, Adjustments & Service .......26 T roub leshooting the Rider .
2 TP 600-7124-03-UV-F OPERA TION 1. Ne ver run an engine in an enclosed area. 2. Mow only in the da ylight or with good ar tificial light, keeping a way from holes and hidden hazards . 3. Be sure all drives are in neutral and parking brak e is engaged bef ore star ting engine.
Safety Rules & Information 23. Use care when approaching blind cor ners , shrubs, trees or other objects that ma y obscure vision. 24. T o reduce fire hazard, keep unit free of gr ass, lea ves & e xcess oil. Do not stop or par k ov er dr y leav es, grass or comb ustible materials.
Safety Rules & Information SER VICE AND MAINTENANCE T o a v oid per sonal injury or pr oper ty dama ge, use e xtreme care in handling gasoline . Gasoline is e xtremel y flammable and the v apor s are e xplosive . Safe Handling of Gasoline 1. Extinguish all cigarettes, cigars , pipes, and other sources of ignition.
5 ENGINE REFERENCE D A T A Unit Model Number PR ODUCT REFERENCE D A T A Unit SERIAL Number Dealer Name Date Purchased Engine Make Engine Model Mower Deck Model Number Mower Deck SERIAL Number Model No.: kW: Engine RPM: LpA: Vibration @ Wheels: Vibration @ Seat: Ferris Industries, Inc.
6 Decal - W arning P art No. 20337 SAFETY DECALS This unit has been designed and manuf actured to pro- vide you with the saf ety and reliability you would e xpect from an industr y leader in outdoor pow er equipment manuf actur ing.
7 Safety Icons / Identification Numbers SAFETY INTERLOCK SYSTEM This unit is equipped with saf ety interlock s witches. These saf ety systems are present f or your saf ety , do not attempt to bypass saf ety switches , and ne ver tamper with saf ety de vices.
Features & Controls Ground Speed Le vers These le vers control the g round speed of the rider . The left le ver controls the left rear driv e wheel and the right controls the right rear dr iv e wheel. Moving a le ver f orward increases the FORW ARD speed of the associated wheel, and pulling back on a le ver increases the REVERSE speed.
9 PT O (P ower T ake Off) Switch The PT O switch engages and disengages the mow er . Pull UP on the s witch to engage the mower , and push DO WN to disengage the mower . Throttle Contr ol Moving the throttle control fully f orward is FULL throttle position.
Operation GENERAL OPERA TING SAFETY Bef ore first time operation: • Be sure to read all inf or mation in the Saf ety and Operation sections bef ore attempting to operate this tractor and mow er . • Become f amiliar with all of the controls and how to stop the unit.
Operation PRIMING THE FUEL SYSTEM Diesel Model Only Priming the fuel system fills the fuel filters and removes any air b ubb les from the fuel system. This must be per- f or med bef ore the first use, after any fuel filter mainte- nance or if the fuel system is run dr y .
ST ARTING THE ENGINE (Diesel Model) 1. While sitting in the operators seat, engage the park- ing brak e and make sure the PT O switch is disen- gaged and the ground speed control le vers are lock ed in the neutral position. 2. Set the throttle to middle position (set throttle to FULL when star ting in cold weather) 3.
13 Figure 3. Hydraulic Release V alve Location A. Hydraulic Release V alve (Right-hand side sho wn) A DRIVING THE TRA CT OR 1. Sit in the seat and adjust the seat so that you can comf or tably reach all of the controls and see the instrument and gauge panels.
14 ZER O TURN DRIVING PRA CTICE The le ver controls of the Zero T ur n rider are responsive , and learning to gain a smooth and efficient control of the rider’ s forward, re verse , and tur ning mov ements will take some practice.
15 AD V ANCED DRIVING Executing an End-Of-Ro w Zero T urn Y our Zero T urn Rider’ s unique ability to tur n in place allows y ou to turn around at the end of a cutting row rather than ha ving to stop and Y -tur n bef ore star ting a new ro w . F or e xample, to e xecute a right end-of-row Zero T ur n: 1.
NO TE: Diesel fuel, if per mitted to stand unused f or e xtend- ed periods (30 days or more), ma y dev elop gummy deposits which can adversely aff ect the fuel pump and injector tubes and cause engine malfunction.
NO TE: Gasoline, if per mitted to stand unused f or extended periods (30 days or more), ma y dev elop gummy deposits which can adversely aff ect the engine carburetor and cause engine malfunction.
18 Regular Maintenance MAINTENANCE SCHEDULE & PR OCEDURES The f ollowing schedule should be f ollowed f or normal care of your rider and mower . Y ou will need to keep a record of your oper ating time. Deter mining operating time is easily accomplished b y obser ving the hour meter .
CHECKING / ADDING FUEL (Diesel) T o ad d fuel: 1. Remov e the fuel cap (A, Figure 11). 2. Fill the tank to the bottom of the fill tube. This will leav e room in the tank for fuel e xpansion. Ref er to your engine man ual for specific fuel recommenda- tions.
Regular Maintenance 20 CHECKING / ADDING FUEL (Gas) T o add fuel: 1. Remov e the fuel cap (see A, Figure 11). 2. Fill the tank to the bottom of the filler neck. This will allow f or fuel expansion. NO TE: Do not ov erfill. Refer to y our engine manual f or specific fuel recommendations.
Regular Maintenance CHECK / ADD ENGINE OIL Ref er to Figure 13 f or dipstick and oil fill locations . Ref er to the engine owners manual f or specific engine oil check and fill procedures . Also refer to the engine owners manual f or specific engine oil and filter change procedures.
22 Regular Maintenance Figure 16. Radiator & Oil Cooler (Diesel model shown) A. Radiator Pressure Cap B. Radiator Screen C . Hydraulic Oil Cooler CHECK ENGINE COOLANT LEVEL The engine coolant le vel and quality should be chec ked bef ore each use, when the engine is cool and off .
Regular Maintenance 23 LUBRICA TION Lubricate the unit at the locations shown in Figure 18 through 23. Grease: Use grease fittings when present. Disassemble par ts to apply grease to moving parts when grease fittings are not installed. Not all greases are compatib le.
24 Regular Maintenance B A TTER Y MAINTENANCE NO TE: This unit is equipped with a maintenance-free BCI58 batter y) Cleaning the Battery and Cables 1. Disconnect the cables from the battery , negative cable first (A, Figure 24). 2. Remov e the batter y retainer strap (C).
25 Regular Maintenance SER VICING THE MO WER BLADES 1. Blades should be shar p and free of nic ks and dents. If not, shar pen b lades as described in following steps. 2. T o remove b lade for sharpening, use a 1” wrench on the flats of the spindle shaft while removing the b lade mounting bolt with a 15/16” wrench (Figure 26).
26 T roubleshooting Adjustments & Service TR OUBLESHOO TING While nor mal care and regular maintenance will e xtend the lif e of your equipment, prolonged or constant use ma y e ventually require that service be performed to allow it to continue oper ating properly .
27 Rider Troubleshooting Continued. PROBLEM CA USE REMED Y Engine runs, b ut rider will 1. Hydraulic dump valv e(s) 1. T ur n dump v alve(s) cloc kwise to close. not drive. in “open” position. T orque to 80-120 in.lbs. (9-13.5 N.m.) 2. Belt is broken.
28 T roubleshooting, Adjustment & Service SEA T ADJUSTMENT See Figure 29. The seat can be adjusted f ore and aft. Mov e the lev er f orward, position the seat as desired, and release the le ver to loc k the seat into position. GR OUND SPEED CONTROL LEVER ADJUSTMENT The control le vers can be adjusted in three w ays.
29 T roubleshooting, Adjustment & Service NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT T o deter mine if it is necessar y to adjust the neutral posi- tion, perf or m the f ollowing steps. 1. Disengage the PT O, engage the parking brak e and turn off the engine.
30 T roubleshooting, Adjustment & Service P ARKING BRAKE ADJUSTMENT 1. Disengage the PT O, stop the engine , block the front wheels, remo ve the ignition k ey , and engage the parking brake . 2. Jac k up the rear of the machine and secure with jackstands .
T roubleshooting, Adjustment & Service DECK LIFT R OD TIMING ADJUSTMENT 1. P ar k machine on a flat, le vel surf ace. Disengage the PT O, stop the engine and engage the parking brak e. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar).
DECK LEVELING ADJUSTMENT NO TE: Bef ore adjusting the deck le vel, the dec k lift rod timing must be chec ked and/or adjusted. 1. P ar k machine on a flat, le vel surf ace. Disengage the PT O, stop the engine and engage the parking brak e. Rear tires must be inflated to 18 psi (1,24 bar); front tires to 25 psi (1,72 bar).
33 T roubleshooting, Adjustment & Service SUSPENSION ADJUSTMENT This unit is equipped with adjustable shoc k assemblies. The shocks can be adjusted to v ar y the amount of pre- load applied to the springs. This allows the operator to customize the ride according to operator’ s weight and/or operating conditions.
T roubleshooting, Adjustment & Service 34 W ARNING T o a void serious injury , perform adjustments only with engine stopped, key removed and tractor on level gr ound.
T roubleshooting, Adjustment & Service BEL T REMO V AL & REPLA CEMENT Pump Drive Belt Remov al 1. P ar k the tractor on a smooth, le vel surf ace such as a concrete floor . Disengage the PTO , engage the parking brake , tur n off the engine, and remo ve the ignition ke y .
T roubleshooting, Adjustment & Service PT O Drive Belt Remov al 1. P ar k the tractor on a smooth, le vel surf ace such as a concrete floor . Disengage the PTO , engage the parking brake , tur n off the engine, and remo ve the ignition ke y . 2. Release the hood cam latches and raise the hood until it locks in place .
37 T roubleshooting, Adjustment & Service PTO Clutch Pulley Flat Stationary Pulley V-Groove Spring- Loaded Pulle y V-Groove Guide Pulley V-Groove Guide Pulley Flat Guide Pulley Flat Guide Pulley Center Spindle Pulley FRONT IMPORT ANT : V-side of belt must contact v-groove pulleys Flat side of belt must contact flat pulleys Figure 49.
38 T roubleshooting, Adjustment & Service B A TTER Y SER VICE Checking Battery V oltage A voltmeter can be used to determine condition of bat- ter y . When engine is off , the voltmeter shows battery voltage , which should be 12 volts. When engine is r un- ning, the voltmeter sho ws voltage of charging circuit which normally is 13 to 14 volts.
39 To Starter Switch Starting V ehicle Battery T o Ground To Starter Switch Dischar ged V ehicle Battery Engine Block THIS HOOK-UP FOR NEGA TIVE GROUND VEHICLES MAKE CERT AIN VEHICLES DO NO T T OUCH J.
40 Specifications ENGINE: 28 HP* Caterpillar Make Caterpillar Model 3011C Horsepower 28 @ 3600 rpm Displacement 69 Cu. in (1131 cc) Electrical System 12 V olt, 40 amp . Alternator , Batter y: 500 CCA Oil Capacity 5.2 US qt. (4.9 L) w/ Filter 35 HP* Briggs Make Briggs & Stratton Model 613177 Horsepower 35 @ 3600 rpm Displacement 61 Cu.
Lawn Care & Mowing Information TYPES OF GRASS, CLIMA TE AND CONDITIONS A variety of grasses are commonly grown in household lawns, but two main groups known as cool-season grasses (varieties of bluegrass, ryegrass, and fescue), and warm-season grasses (typically bermuda, buffalo grass, and zoysia varieties) are the most common.
LC-2 Lawn Care & Mowing Information HO W HIGH T O MO W THE GRASS Often cutting height is a matter of personal prefer- ence. Typically, you should mow the grass when it is is between three and five inches high.
LC-3 Lawn Care & Mowing Information.
LC-4 Lawn Care & Mowing Information MO WING METHODS Proper Br oadcast Mowing Broadcasting, or side-discharging, disperses fine clip- pings evenly over the entire lawn. Many golf courses use this method. Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn.
LC-5 Lawn Care & Mowing Information TIPS On Dealing With Clippings Clippings are beneficial to your lawn. A common mis- conception about clippings is that they automatically lead to thatch—this is untrue.
LC-6 Lawn Care & Mowing Information Stepped Cutting Stepped cutting is sharp ridges or uneven levels left in the lawn surface. Stepped cutting is usually caused by mower deck damage or misadjustment, or damage to mower blades.
LC-7 Lawn Care & Mowing Information Stingers Stingers are sparse patches of uncut grass left behind the mower. Stingers are usually caused by operator error or poor blade maintenance.
LC-8 Common International Symbols T echnical Manuals Additional T echnical Literature A v ailable Operators Manuals Additional copies of this manual are available, (and as part of our product support .
Thank you f or purchasing Ferris commercial mowing equipment. Please take a fe w minutes to read this limited warranty inf or mation. It contains all the information you will need to ha ve your F err is mower repaired in the unlik ely event that a breakdo wn cov ered by this limited w arranty should occur .
Ferris Industries 5375 Nor th Main Street Munnsville, NY 13409 800-933-6175 www .f errisindustr ies.com © Cop yright 2005 Ferris Industries All Rights Reser v ed.
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