Manuale d’uso / di manutenzione del prodotto IM-106-340 del fabbricante Emerson Process Management
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http://www .raihome.com Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Oxygen T ransmitter.
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HIGHLIGHTS OF CHANGES Effective Ma y 31, 2006 Rev. 4. 0 Page Summar y General Reforma tted entire manual from a two column layout. Remove d all references to JIS specifications. Replaced SPS 4000 in formation with SPS 4001B information. Cover Updated photo, r evision number and date.
HIGHLIGHTS OF CHANGES (CONTINUED) Effective Ma y 31, 2006 Rev. 4. 0 (Continu ed) Page Summary 10-5 Removed Ceramic Dif fuser Hub Assy . Changed part numbers 4851B89G0 4 and 4851B90G04 to 10 micr ons. 10-6 Revised T able 10-2. Removed Replacement Pa rts for SPS 4000 table.
Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -1 Oxymitter 4000 T able of Content s Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION i Introduction Preface . . . . . . . . . . . . .
Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -2 Oxymitter 4000 SECTION 4 Configuration of Oxymitter 4000 with LOI Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Mechanical Installation .
Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -3 Oxymitter 4000 SECTION 10 Replacement Parts Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Electronics Replacement Parts . . . . . . . . . . . . . .
Instruction Manual IM-106-340, Rev 4.0 May 2006 TOC -4 Oxymitter 4000.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Oxymitter Oxygen Transmitters READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson Process Management desig ns, manufactures and tests its product s to meet many national and international st andards.
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Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Definitions . . . . . . . . . . .
Oxymitter 4000 iv Instruction Manual IM-106-340, Rev. 4.0 May 2006 PREFACE The purpose of this manual is to pro vide information concerning the components, fu nctions, installation a nd maintenance of the Oxymitter 4000 Oxygen T ransmitter . Some sections may describe equipment not used in your configuration.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 v Oxymitter 4000 WHAT Y OU NEED T O KNOW BEFORE INST AL LING AND WIRING A ROSEMOUNT ANAL YTICAL OXYMITTER 4000 OXYGEN TRANSMITTER 1.
Oxymitter 4000 vi Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2. Installation Options - Oxymitter 4000 with Remote Electronics OXYMITTER 4000 Instr . Air (Ref. Air) Cal. Gas Line V oltage 4-20 mA 37260049 OXYMITTER 4000 REMOTE ELECTRONICS AND IMPS WITH OXYMITTER 4000 REMOTE ELECTRONICS AND SPS 4001B WITH Cal.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 vii Oxymitter 4000 CAN Y OU USE THE QUICK ST ART GUIDE? Use this Quick St art Guide if... 1. Y our system require s an Oxymitte r 4000 with or without th e SPS 4001B OPTION. In stallation options for the Oxymitter 400 0 are shown in Figure 1.
Oxymitter 4000 viii Instruction Manual IM-106-340, Rev. 4.0 May 2006 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quic k St art Guide, please read "WHA T YOU NEED TO KNOW BEFORE INST ALLING AND WIRING A ROSEMOUNT ANAL YTICAL OXYMITTER 4000 OXYGEN TRANSMITTER" on the preceding p age.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 ix Oxymitter 4000 Figure 3. Oxymitter 400 0 without SPS 4001B Wiring Diagram QUICK REFEREN CE GUIDE MANUAL CALIBRATION INSTRUCTIONS Performing a M anual Calibration with a Membrane Keyp ad 1. Place the control loop in manual.
Oxymitter 4000 x Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR FAST KEY SEQUENCES T echnical Support Hotline: For assistance with technical problems, please call the Customer Support Center (CSC) . The CSC is s taf fed 24 hours a day , 7 d ays a week.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 1 Description and S pecifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 1- 1 System Overview . . . .
Oxymitter 4000 1-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1- 1. T ypical System Package 1. Instruction Manual 2. IMPS 4000 Intelligent Multiprobe T est Gas Sequencer (Optional) 3. Oxymitter 4000 with Integral Electronics 4. SPS 4001B Single Probe Autocalibration Sequenc er (Optional) (Shown with reference air option) 5.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-3 Oxymitter 4000 System Description The Oxymitter 4000 is designed to meas ure the net concentration of oxygen in an industrial combustion processes process; i.e., the oxygen remaining afte r all fuels have been oxidized.
Oxymitter 4000 1-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 System Configuration Oxymitter 4000 units are availa ble in se ven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-5 Oxymitter 4000 Figure 1-2. Oxymitter 4000 AutoCalibration System Options 3. Membrane keyp ad, Figure 1-3 , and HART communication are st andard. T o use the HART capability , you must have either: a.
Oxymitter 4000 1-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-3. Membrane Keyp ad 4. An optional Local Op erator Interface, Figure 1-4, allows continuous O 2 display and full in terface capability . Figure 1-4. Local Operator Interface (LOI) 5.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-7 Oxymitter 4000 8. The Oxymitter 4000 me mbrane keypa d is available in five languages: English French German Italian S panish 9. An operator can calibr ate and diagnostically troubleshoot the Oxymitter 4000 in one o f four ways: a.
Oxymitter 4000 1-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-5. Model 751 LC D Display Panel 10. The optional Rosem ount Analytical 751 remote-mou nted LCD display panel sh own in Figure 1-5 is loop-driven by th e 4-20 mA output signal representing the O 2 percent age.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1-9 Oxymitter 4000 Figure 1-7. Oxymitter 4000 HART Commun ications and AMS Application System Considerations Prior to installing your Oxymitter 4000, make sure you have all the component s necessary to make the system installa tion.
Oxymitter 4000 1- 10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 1-8. T ypical System Installation - Oxymitter 4000 with Integral Electro nics Oxymitter 4000 SPS 4001B Reference Air Logic I/O Calibration Gas Adapter Plate S tack Duct Gases Calibration Gas 1 Calibration Gas 2 Inst.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 1 1 Oxymitter 4000 Figure 1-9. T ypical System Installation - Oxymitter 4000 with Remote Electronics 37260006 Duct S tack Gases Calibration Gas Adap.
Oxymitter 4000 1- 12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPS 4000 (OPTIONAL) Information on the IMPS 4000 is available in th e IMPS 4000 Intelligent Multiprobe T est Gas Sequencer Instruction Ma nual.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 13 Oxymitter 4000 MODEL 751 R EMOTE POWERED LOOP LCD DISPLAY The display (Figure 1- 10) provides a simple, economical means to obt ain accurate, reliable, and remote indication of import ant process variables.
Oxymitter 4000 1- 14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Snubber Diffusion Assembly The snubber dif fusion assembly , Figu re 1- 12, is satisfactory for most applications. This element is also ava ilable with a flame arrestor , and with a dust seal for use with an abrasive shield .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 15 Oxymitter 4000 Figure 1- 14. Abrasive Shield Assembly NOTE In highly abrasive applications, rotate the sh ield 90 degrees at normal service intervals to present a new wear surface to the abra sive flow stream.
Oxymitter 4000 1- 16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SPECIFICATIONS Oxymitter Specifications O 2 Range S tandard 0 to 10% O 2 , 0 to 25% O 2 , 0 to 40% O 2 (via HART) Accuracy ±0.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 17 Oxymitter 4000 Signals Analog Output/HART 4-20 mA isolated from power supply , 950 ohms maximum load Logic I/O T wo-terminal logic contact config.
Oxymitter 4000 1- 18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 1- 1. Product Matrix OXT4A Oxymitter 4000 In Situ Oxygen Transmitter Oxygen T ransmitter - Instruction Book Code Sensing Pro be T ype 1 A NSI (N.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 1- 19 Oxymitter 4000 NOTES: (1) Recommended uses: High velocity particulates in flue stream, installa tion withi n 1 1.5 ft (3,5 m) of soot blowers or heavy salt cake buildup. Applications: Pulverized coal, recovery boilers, lime kiln.
Oxymitter 4000 1-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 1-2. Calibration Component s Notes: *Calibration gas bottles cann ot be shipped via airfreight. When the bottl es are used with CALIBRA TION RECOMMENDED features, the bottles should provide 2 to 3 years of calibrations in normal service.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 2 Inst allation Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Electrical Inst allation (with Integral Electronics) .
Oxymitter 4000 2-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 MECHANICAL INST ALLATION Selecting Location 1. The locatio n of the Oxymitter 4000 in the st ack or flue is most import ant for maximum ac curacy in the oxygen analyzing proc ess. The Oxymitte r 4000 must be positioned so the gas it measures is represen tative of the process.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-3 Oxymitter 4000 Figure 2-1. Oxymitter 4000 Probe Inst allation Cover Removal and Access (305) (305) 12 12 Add to Dim “A” for probe with Ceramic Diffuser and Flame Arrestor 5.
Oxymitter 4000 2-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-2. Oxymitter 4000 Remote Electronics Installation 2.21 (56,0) 6.48 (164,6) 8.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-5 Oxymitter 4000 Figure 2-3. Oxymitter 4000 with Abrasive Shield P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H Deflector Assy 9f t 12 ft (31 12) (4026) 139 (3531) 158.
Oxymitter 4000 2-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-4. Oxymitter 4000 Adapter Plate Dimensio ns 22.5 o B C 8 threaded holes equally spaced on D Dia B.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-7 Oxymitter 4000 Figure 2-5. Oxymitter 4000 Adapter Plate Installation 35830005 0.50 13 () 3.75 95 () Minimum Dia hole in wall S tack or duct metal wall Mounting holes shown rotated 45 o Weld or bolt mounting plate to metal wall of stack or duct; Joint must be air tight.
Oxymitter 4000 2-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-6. Oxymitter 4000 Abrasive Shield Bracing Installation 5. In vertical instal lations , ensure the system cable drops vertically fro m the Oxymitter 4000 and the conduit is routed below the level of the electronics housing.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-9 Oxymitter 4000 Figure 2-7. Orienting the Optional V ee Deflector 8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insula tion is replaced afterward (Figure 2-8).
Oxymitter 4000 2-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-8. Inst allation with Drip Loop and Insulation Removal ELECTRICAL INSTALLATION (WITH INTEGRAL ELECTRONICS) For Oxymitter 400 0 with Integral Electronic s All wiring must conform to local and nat ional codes.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-1 1 Oxymitter 4000 NOTE T o maintain proper earth groundin g, ensure a positive connection exists between the sensor housing, the el ectronics housing, and earth. The connecting ground wir e must be 14 A WG minimum.
Oxymitter 4000 2-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-9. Electrical Ins tallation - Oxymitter 4000 with Integral Electronics 37260051 INTEGRAL ELECTRONICS WITHOUT SPS 4001B 4-2.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-13 Oxymitter 4000 ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS) For Oxymitter 4000 with Remote Electronic s All wiring must conform to local and nat ional codes.
Oxymitter 4000 2-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 b. Calibration Handshake/Lo gic I/O. T he output can either be an alarm or provide the handshaking to interface with an IMPS 4000 or SPS 4001B.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-15 Oxymitter 4000 Figure 2-10. Electrical Installation - Oxymitter 4000 with Remote Electronics Oxygen Signal + + - - T erminal Block Ground Lugs 372.
Oxymitter 4000 2-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Inst all Interconnecting Cable NOTE If interconnect cable was not purchased with the Oxymitter 40 00, consult the factory for the proper wire type and gauge . 1. Remove cover ( 27, Figure 9-4) from junction box (5) .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 2-17 Oxymitter 4000 Figure 2-1 1. Air Set, Plant Air Connection Figure 2-12. Oxymitter 4000 Gas Connections Calibration Gas Connections T o Electronics Ref Air Set 263C152G01 1 Flowmeter 0.2-2.0 scfh 771B635H02 2 2" Pressure Gage 0-15 psig 275431-006 3 Combination Filter-Reg.
Oxymitter 4000 2-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPS 4000 CONNECTIONS See the IMPS 4000 Intellig ent Multiprobe Se quencer Instruction Manual for wiring and pneumatic conn ection. SPS 4001B CONNECTIONS See the SPS 4001B Single Probe Autocal ibration Sequencer Instruction Manual for wiring and pneumatic connection.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 3 Configuration of Oxymitter 4000 with Membrane Keyp ad V erify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Logic I/O .
Oxymitter 4000 3-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 3-1. Electronics Housing T erm inals and Membra ne Keypad Oxymitter 4000 Configuration Located on the microprocesso r board, the top board, are two switches that configure output s for the Oxymitter 4000 (Figure 3- 2).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 3-3 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This s witch setting controls the configura- tion of the Oxymitter 4000. The defa ults cannot be changed via HART/AMS unless the switch is in the HART position.
Oxymitter 4000 3-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 3-2. Default s - Oxymitter 4000 with Membrane Ke ypad Read O 2 Concentration Once the cell is up to operating temperature, the O 2 percen tage can be read : 1. Access TP5 and TP6 next to th e membrane keypad .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 3-5 Oxymitter 4000 When a calibration has been initiated, the value at TP5 and TP6 is the % O 2 seen by the cell. Oxygen leve ls, as seen on the multime ter , are: 8.0% O 2 = 8.0 VDC 0.4% O 2 = 0.4 VDC 2.
Oxymitter 4000 3-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Calibration Handshake Sig nal If using an optional IMPS 4000 or SPS 40 01B, the logic I/O must be configured for calibration ha ndshaking. Of the ten modes in T able 3-1, only modes 8 and 9 are configured fo r calibration handshaking.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 4 Configuration of Oxymitter 4000 with LOI V erify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Logic I/O .
Oxymitter 4000 4-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 4-1. Electronics Housing T erminals with LOI Oxymitter 4000 Configuration Located on the micropro cessor board are two switches that co nfigure outputs (Figure 4-2). T o access these switches, the LOI module must be removed.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 4-3 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This s witch setting controls the configura- tion of the Oxymitter 4000. The defa ults cannot be changed via HART/AMS or the LOI unless the switc h is in the HART position.
Oxymitter 4000 4-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 4-2. Default s - Oxymitter 4000 with LOI LOGIC I/O This two-terminal logic cont act can be configured ei ther as a solid-st ate relay-activated alarm or a s a bi-directi onal calibration handshake signal to an IMPS 4000 or SPS 4001B.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 4-5 Oxymitter 4000 Of the ten modes in T able 4-1, mode 1 through mod e 7 are the alarm modes. The factory default is mode 5 for Oxymitte r 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRA T ION RECOMMENDED indication occurs.
Oxymitter 4000 4-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Recommended Configuration Recommended Configurat ion 4-20 mA Signal The 4-20 mA signa l is linear , and can be ranged b y the user for O 2 range from 0-40% O 2 .
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 5 S t artup and Operation of Oxymitter 4000 with Membrane Keyp ad Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oxymitter 4000 5-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Error If there is an error condit ion at startup, one of the diagnostics LEDs will be blinking. Refer to Section 8: T roubleshooting, to determine the cause of the error . Clear the error , cycle power , and the operating display should return.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 5-3 Oxymitter 4000 Figure 5-2. Calibration Keys Keys INC and DEC. The INC and DEC keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6. The calibration and process gases can now be monito red.
Oxymitter 4000 5-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 6 S t artup and Operation of Oxymitter 4000 with LOI Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p age 6-1 St art Up Oxymitter 4000 Calibration .
Oxymitter 4000 6-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 6-1. St artup Display Figure 6-2. O 2 Concentration Display O2: Ø.ØØ% LK warm up 367dgC 37260035 37260036 O2: 2.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-3 Oxymitter 4000 Figure 6-3 . LOI Fe atures ST ART UP OXYMITTER 4000 CALIBRATION Refer to Section 9: Maintenance a nd Se rvice, for calibrati on instructions .
Oxymitter 4000 6-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 In order to unloc k the display , input a "Z " pattern. First, push the top left (gray) arrow , then the top right, followed by the bottom lef t and finally the bottom right.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-5 Oxymitter 4000 Figure 6-4. Menu T ree for Local Operator Interface on the Oxymitter 4000 (Sheet 1 of 2) T emperatures SENSOR DA T A Volt ages O2 Analog % _____% O2 Analog mA ____mA Output V alues O2 2.
Oxymitter 4000 6-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 6-4. Menu T ree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2) OXYMITTER 4000 SETUP AT THE LOI In setting up the Oxym itte r 4000 f rom the LO I, it is best to start at the SYSTEM/Calibration Setup menu, Figure 6-4.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-7 Oxymitter 4000 NOTE Rosemount Analytical recomme nds 0.4% O 2 and 8% O 2 for calibration gases. O2 Reset V alues - Resets factory default va lues. O2 Output T racks - 4 to 20 mA signal can be held at the last value during calibration, or the signal can be lef t to track the cal gases.
Oxymitter 4000 6-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SYSTEM/Parameters O2 Slope - O 2 slope is dat a regarding the strength of the sensing cell output. This information is automatica lly calculated after a calibration, and th e user does not normally input this d ata.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 6-9 Oxymitter 4000 T emperatures O2 T emp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357°F (736°C).
Oxymitter 4000 6-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 OXYMITTER 4000 T EST POINT S Refer to Figure 6-6. System test poin t s are located on the board below the LOI module. T est points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple , the O 2 cell millivolt, and the proc ess O 2 .
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 7 HART/AMS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 HART Communicator Signal Line Con nections .
Oxymitter 4000 7-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR SIGNAL LINE CONNECTIONS The HART Commun icator can connect to the Oxymitter 40 00's analog output signal line at any wiring termination in th e 4-20 mA current loop.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-3 Oxymitter 4000 Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance Figure 7-2. Signal L ine Connecti ons, < 250 Ohms Load Resistan.
Oxymitter 4000 7-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 OFF-LINE AND ON-LINE OPERATIONS The HAR T Communicator can be operated both of f-line and on-line. Off-line oper ations are those in which the communicator is not conne cted to the Oxymitter 4000.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-5 Oxymitter 4000 Figure 7-3. HAR T/AMS Menu T ree (Sheet 1 of 3) O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV is PV O2 value PV % rnge PV AO S.
Oxymitter 4000 7-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 7-3. HAR T/AMS Menu T ree (Sheet 2 of 3) DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHEET 3) Ta g ASSIGN P V&S V S.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-7 Oxymitter 4000 Figure 7-3. HAR T/AMS Menu T ree (Sheet 3 of 3) DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM SHEET 2) Manufacturer Model Dev .
Oxymitter 4000 7-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 HART COMMUNICATOR O 2 CAL METHOD Use the following procedure to perform a calibratio n using the HART Commu- nicator . If necessary , use the menu tr ee in Figure 7-3 (sheet 1 of 3) for reference.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 7-9 Oxymitter 4000 1 1. When the "Loop should be return ed to automatic control" message appears, retu rn the Hazardous Area Oxymitter 4000 to the automatic control loops previo usly removed and press O K.
Oxymitter 4000 7-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 8 T roubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1 General . . . . . . . . . . . .
Oxymitter 4000 8-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 8-1. O 2 Sensor mV Reading vs. % O 2 at 1357°F (736°C) (R eference Air , 20.9% O 2 ) 37260043 100 10 1 0.01 0.1 0 0 50 100 150 200 Concentration O (%) 2 EMF (mV) O Sensor Performance at 1357 2 O F (736 O C) O 2 % 100 20 15 10 9 8 7 6 5 4 EMF (mV) -34 1.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-3 Oxymitter 4000 GENERAL The troubleshooting section describ es ho w to identify and isola te faults that may develop in the Oxymitte r 4000. When troubleshooting, refe rence the following. Grounding It is essential that adequ ate grounding prec autions are taken when inst alling the system.
Oxymitter 4000 8-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 NOTE Make sure that the Control System is configured to interpret these signal levels correctly! Once an alarm condition is indentified , the Oxymitter 4000 electronics of fers a number of diagnostics to interpret the specific a larm.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-5 Oxymitter 4000 A Potter & Brumfield R1 0S-E1Y1-J1.0K 3.2 mA DC or an equal interposin g relay will be mounted where the cont act wires terminate in the control/relay room.
Oxymitter 4000 8-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 8-1. Diagnostic/Unit Alarm Fault Definition s - Membrane Keyp ad Only *Critical alarm conditions will render the O 2 measurement as unusable, and any of these event s will cause the 4-20 mA signal to go to a user-select able limit of 3.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-7 Oxymitter 4000 Figure 8-3. Fault 1, Open Thermocouple Fault 1, Open Thermocouple Figure 8-3 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view).
8-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-4. Fault 2, Shorted Therm ocouple Fault 2, Shorted Thermoco uple Figure 8-4 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-9 Oxymitter 4000 Figure 8-5. Fault 3, Reversed Thermocouple Fault 3, Reversed Thermoc ouple Wiring or Faulty PC Board Figure 8-5 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
8-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-6. Fault 4, A/D Comm Error Fault 4, A/D Comm Error Membrane Keyp ad When Fault 4 is detected, the HEA TER T/C LED flashes four times, pauses for three seconds, and repeat s (Figure 8-6).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-1 1 Oxymitter 4000 Figure 8-7. Fault 5, Open Heater Fault 5, Open Heater Figure 8-7 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view).
8-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-8. Fault 6, High High Heater T emp Fault 6, High High Heater T emp Figure 8-8 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-13 Oxymitter 4000 Figure 8-9. Fault 7, High Case T emp Fault 7, High Case T emp Figure 8-9 sh ows the electronic assembly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
8-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-1 0. Fault 8, Low Heater T e mp Fault 8, Low Heater T emp Figure 8-10 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-15 Oxymitter 4000 Figure 8-1 1. Fault 9, High Heater T emp Fault 9, High Heater T emp Figure 8-1 1 shows the electronic assemb ly for an Oxymitter 4000 with a memb rane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
8-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-1 2. Fault 10, High Cell mV Fault 10, High Cell mV Figure 8-12 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-17 Oxymitter 4000 Figure 8-13. Fault 1 1, Bad Cell Fault 1 1, Bad Cell Figure 8-13 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
8-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-14. Faul t 12, EEprom Corrupt Fault 12, EEprom Corrupt Figure 8-14 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-19 Oxymitter 4000 Figure 8-15. Fault 13, Invalid Slope Fault 13, Invalid Slope Figure 8-15 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
8-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-16. Fault 14, Invalid Constant Fault 14, Invalid Const ant Figure 8-16 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-21 Oxymitter 4000 Figure 8-17. Fa ult 15, Last Calibrat ion Failed Fault 15, Last Calibration Failed Figure 8-17 shows the electronic assembly for an Oxymitter 400 0 with a membrane keyp ad (upper view) and an Oxymitter 4000 with an LOI (lower view).
Oxymitter 4000 8-22 Instruction Manual IM-106-340, Rev. 4.0 May 2006 CALIBRATION PASS ES, BUT STILL READS INCORRECTLY There are a few fault con ditions where no alarm indication is present a nd the pr.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 8-23 Oxymitter 4000 Probe p asses calibratio n, but still appears to read low The dif fusion element at the end of the prob e is a passive filter . It plugs very slowly , since there is no active flow be ing drawn across it.
Oxymitter 4000 9-0 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Calibration Record For Rosemount Analytical In Situ O 2 Probe Probe Serial Number: _____ ________________ ________________ _________.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 9 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 Calibration with Keypad .
Oxymitter 4000 9-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-1. Membrane Keyp ad calibration gas flowmeter to 5 scfh and calibra te the Oxymitter 4000. T o change the dif fusion element, refer to "Ceramic Dif fusion Element Replacement".
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-3 Oxymitter 4000 3. If using an IMPS 4000, enter a time interva l via the IMPS 4000 keypad that will initiate an automatic calibrati on at a scheduled time interval (in hours).
Oxymitter 4000 9-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-2 . Inside R ight Cov er 2. V erify the calibration gas p arameters are corr ect per "Calibration with Keypad". 3. If performing a manual calibra tion with the CALIBRA TION RECOMMENDED LED off an d the CAL LED off, start at step a.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-5 Oxymitter 4000 e. Remove the first calibration gas an d apply the second calibration gas. (Electronics will abor t the calibration if step f is not done within 30 minutes). f. Push the CAL key; the CAL LE D will be on solid.
Oxymitter 4000 9-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 The display count s down the seco nds remaining to flow Gas 1, then the time remaining for sensing the O 2 co ncentration of Gas 1. Done Gas 1 indicates completion. 3. Remove the first calib ration gas and apply the second calibration gas.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-7 Oxymitter 4000 OXYMITTER 4000 REP AIR Each of the following procedures deta ils how to remove and replace a specific component of the Oxymitter 4000. Removal and Replacement of Probe 1. Remove. a. T urn of f power to the system.
Oxymitter 4000 9-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-3. Oxymitter 4000 with Integral Electronics - Exploded View DIAGNOSTIC ALARMS DIAGNOSTIC ALARMS TEST POINTS TEST POINTS HEA.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-9 Oxymitter 4000 Figure 9-4. Oxymitter 4000 with Remote Electron ics - Exploded View 37260034 D IA G N O S T IC A L A R M S T E S T P O IN T S H E A .
Oxymitter 4000 9-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Replace Entire Integral Ele ctronics (with Housing) NOTE Only perform this procedure on unit s with integral electronics. NOTE Recalibration is required whenever electronic cards or sensing cell is replaced.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-1 1 Oxymitter 4000 Figure 9-5. Electronic Assembly Figure 9-6. J8 Co nnector 500 VA R SERIAL NO. TAG NO.
Oxymitter 4000 9-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Electronic Assembly Replaceme nt (Figure 9-5) 1. Remove the right housin g cover uncovering the electronic assembly . 2. Depress and remo ve the J1 (cell and T/C) conn ector from the J1 socket.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-13 Oxymitter 4000 Figure 9-7. Fuse Locatio n 6. T urn the electronic assembly over so that you are looking at the bottom of the power supply printed circuit board. Gently depress the two white posts on e at a time.
Oxymitter 4000 9-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Heater Strut Replacement This p aragraph covers heater strut replacement. Do n ot attempt to replace the heater strut until all ot her possibilities for poor performance have been considered.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-15 Oxymitter 4000 Figure 9-8. Heater S trut Assembly 13. For unit s with remote electronics, inst all the probe head as follows: a. See Figure 9-9. Make sure that the O- ring is in good condition. Seat the O-ring in the mating groove of the pro be.
Oxymitter 4000 9-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-9. Probe to Pr obe Head Assembly - Remote Electronics Only Cell Replacement This parag raph covers o xygen sensing cell replacement. Do not attempt to replace the cell until all othe r possibilities for poor performan ce have been considered.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-17 Oxymitter 4000 Figure 9-10. Cell Replacemen t Kitl 1. Follow the instructions in "Remova l and Replacement of Probe" to remove the Oxymitter 4000 from the stack or duct. NOTE T o determine if the diffuser ne eds to be replaced, refer to "Calibration with Keypad".
Oxymitter 4000 9-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 3. If equipped with the o ptional ceramic diff usion assembly , remove and discard the setscrews and rem ove the vee deflector (Figure 9-1 1). Use spanner wrenches from the probe disassembly kit (T able 10-1 and Figure 10-2), to turn the hub free from the retainer .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 9-19 Oxymitter 4000 Ceramic Diffusion Eleme nt Replacement NOTE This refers to the ceramic dif f usion element only .
Oxymitter 4000 9-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 9-12. Conta ct and Thermocouple Assembly Replacement T ermination Housing Wiring (Remot e Electronics Probe He ad Only) Under normal circumsta nces, the right termination housing cover should not need to be removed.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 10 Replacement Part s Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . page 10-1 Electronics Replacement Part s . . . . .
Oxymitter 4000 10-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 10-1. Replacement Part s for Probe (Contin ued) Figure and Index Number Part Number Description 9-3, 1 thru 6, 8,9,28 thru 3.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 10-3 Oxymitter 4000 Figure 10-1. Cell Replacement Kit T able 10-1. Replacement Part s for Probe (Contin ued) *Includes pad and wire 35830009 Wire and Pad Assembly Anti-Seize Compound 22 Ga.
Oxymitter 4000 10-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 T able 10-1. Replacement Part s for Probe (Contin ued) *Includes pad and wire Figure and Index Number Part Number Description 4849B.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 10-5 Oxymitter 4000 T able 10-1. Replacement Part s for Probe (Contin ued) Figure 10-2. Probe Disassembly Kit Figure and Index Number Part Number Descr.
Oxymitter 4000 10-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 ELECTRONICS REPLACEMENT PART S T able 10-2. Replacement Part s for Electronics T able 10-3. Replacement Part s for Calibration Component s *Calibration gas bottl es cannot be shipped via airfreight.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Section 1 1 Optional Accessories HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . page 1 1- 1 Asset Management Solutions (AMS) . . . . . .
Oxymitter 4000 11 - 2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 ASSET MANAGEMENT SOLUTIONS (AMS) Asset Management Solutions (AMS) sof tware works in conjunction with the HART Commu nication Protocol and offer s the capabili ty to communicate with all HART plan t devices from a single computer termin al.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 11 - 3 Oxymitter 4000 IMPS 4000 INTELLIGENT MULTIPROBE T EST GAS SEQUENCER Figure 1 1-3. IMPS 4000 The IMPS 4000 Intelligent Mu ltiprobe T est Gas Sequ.
Oxymitter 4000 11 - 4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 1 1-4. SPS 4001B Rosemount Analytical specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide th e capability to perf orm automatic or on-demand Oxymitter 4000 calibrations.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 11 - 5 Oxymitter 4000 O 2 CALIBRATION GAS Figure 1 1-5. Calibration Gas Bottles Rosemount Analytical's O 2 Calibration Gas and Service Kit s have been carefully designed to provide a more convenien t and fully portable means of testing, calibrating, and servicing.
Oxymitter 4000 11 - 6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 CAT ALYST REGENERATION Figure 1 1-6. Catalyst Regeneration Measure O 2 in cat alyst regenerators at pressures up to 50 psi. In- situ design resists plugging du e to catalyst fines Class I, Div .
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Appendix A Safety Dat a Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Safety Dat a Sheet for Ceramic Fiber Product s .
Oxymitter 4000 A-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SAFETY INSTRUCTIONS IMPORT ANT SAFETY INSTRUCTIONS FOR THE WIRING AND INST ALLA TION OF THIS APP ARA TUS The following safety instruct ions appl y specifically to all EU member st ates.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-3 Oxymitter 4000 BELANGRIJK V eiligheidsvoorschrif t en voor de aansluiting en inst allatie van dit toestel.
Oxymitter 4000 A-4 Instruction Manual IM-106-340, Rev. 4.0 May 2006 VIG TIG T Sikkerhedsinstruktion for tilslut ning og inst allering af dette udstyr .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-5 Oxymitter 4000 BELANGRIJK V eiligheidsinstructies vo or de bedrading en inst allatie van dit app araat. V oor alle EU lidstaten zijn de volgen de veiligheidsinstructies van toep assing. Om aan de geldende richtlijnen voor laagsp anning te voldoen dient men zich hiera an strikt te houden.
Oxymitter 4000 A-6 Instruction Manual IM-106-340, Rev. 4.0 May 2006 TÄRKEÄÄ T urvallisuusohje, jot a on noudatett ava tämän laitteen asent amisessa ja kaapeloinnissa .
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-7 Oxymitter 4000 IMPORT ANT Consignes de sécurité concernant le raccordement et l' insta llation de cet app areil. Les consignes de sécurité ci-d essous s'adressent p articulièrement à tous les ét at s membres de la communauté européenne.
Oxymitter 4000 A-8 Instruction Manual IM-106-340, Rev. 4.0 May 2006 WICHTIG Sicherheit shinweise für den Anschluß und die Inst allation dieser Geräte. Die folgenden Sicherheit shinweise si nd in allen Mitgliederst aaten der europäischen Gemeinschaf t gültig.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-9 Oxymitter 4000 IMPORT ANTE Norme di sicurezza per il cablaggi o e l'inst allazion e dello strumento.
Oxymitter 4000 A-10 Instruction Manual IM-106-340, Rev. 4.0 May 2006 VIKTIG Sikkerhet sinstruks for tilkobling og inst allasjon av dette ut styret. Følgende sikke rhetsinst ruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avt alen.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-1 1 Oxymitter 4000 IMPORT ANTE Instruções de seguran ça para liga ção e instalaç ão deste ap arelho. As seguintes instruções de segurança aplicam-se especific amente a todos os est ados membros da UE.
Oxymitter 4000 A-12 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IMPORT ANTE Instrucciones de seguridad p ara el montaje y cab leado de este ap arato. Las siguient es instrucciones de s eguridad, son de aplicacion espe cifica a todos los miembros de la UE y se adjun tara n para c umplir la normativa europea de baja ten sion.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-13 Oxymitter 4000 VIKTIG T Säkerhet sföreskrif ter för kablage och insta llation av denna a ppar at. Följande säkerhet sför eskrifter är tillämp liga för samtliga EU-medlemsländer . De skall följas i varje avseende för att överensstämma med Lågs pännings direktivet.
Oxymitter 4000 A-14 Instruction Manual IM-106-340, Rev. 4.0 May 2006.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-15 Oxymitter 4000 SAFETY DAT A SHEET FOR CERAMIC FIBER PRODUCT S JUL Y 1, 1996 SECTION I. IDENTIFICA TION PRODUCT NAME Ceramic Fiber Heaters, Molded In sulation Modules and Ceramic Fiber Radiant Heater Pane ls.
Oxymitter 4000 A-16 Instruction Manual IM-106-340, Rev. 4.0 May 2006 SECTION III. HAZARDOUS INGREDIE NTS MA TER IAL, QUANTITY , AND THRESHOLD/EXPOSURE LIMIT V ALUES Aluminosilicate (v itreous) 99+ % 1 fiber/cc TW A CAS.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-17 Oxymitter 4000 EXPOSURE TO USED CE RAMIC FIBER PRODUCT Product which has been in service at elevat ed temperatures (greater than 1800ºF/982ºC) may und ergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis).
Oxymitter 4000 A-18 Instruction Manual IM-106-340, Rev. 4.0 May 2006 The International Agency for Resea rch on Cancer (IARC) reviewed the carcinogenicity dat a on man-made vitreous fibers (includin g ceramic fiber , glasswool, rockwool, and slag wool) in 1987.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-19 Oxymitter 4000 SECTION VIII. SPECIAL PR OTECTION INFORMA TION RESPIRA TOR Y PROTECTION Use NIOSH or MSHA approved equipmen t when airborne exposure limits may be exceeded. NIOSH/MSHA appr oved breathing equipment may be required for non -routine and emergency use.
Oxymitter 4000 A-20 Instruction Manual IM-106-340, Rev. 4.0 May 2006 IARC has recently reviewed the animal, hum an, and other relevant experimental dat a on silic a in order to crit ically evaluate and classify the cancer causing potential.
Instruction Manual IM-106-340, Rev. 4.0 May 2006 A-21 Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected p aragraphs of the Compressed Gas Ass.
Oxymitter 4000 A-22 Instruction Manual IM-106-340, Rev. 4.0 May 2006.
Instruction Manual IM-106-34 0, Rev. 4.0 May 2006 Oxymitter 4000 http://www .processanalytic.com Appendix B Return of Material RETURNING MATERIAL If factory repair of defe ctive equipment is required, proceed as f ollows: 1.
Oxymitter 4000 B-2 Instruction Manual IM-106-340, Rev. 4.0 May 2006.
http://www .raihome.com Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Index A Alarm Contacts . . . . . . . . . . . 8-4 Alarm Indications . . . . . . . . . . 8-4 Alarms, Corrective Actions . . . 8-5 B By-Pass Packages . . . . . . . . 1 1-2 C Calibration .
Instruction Manual IM-106-340, Rev 4.0 May 2006 Index-2 Oxymitter 4000.
W ARRANTY Rosemount Analytical warr ants that th e equipment manufactu red and sold by it will, upon shipment, be free of defe cts in workmanship or material.
Emerson Process Management © 2006 Rosemount Analytical Inc. All rights reserved. Rosemount Analytical and the Rosemount Analytical logotyp e are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Emerson Process Management IM-106-340 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Emerson Process Management IM-106-340 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Emerson Process Management IM-106-340 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Emerson Process Management IM-106-340 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Emerson Process Management IM-106-340, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Emerson Process Management IM-106-340.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Emerson Process Management IM-106-340. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Emerson Process Management IM-106-340 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
