Manuale d’uso / di manutenzione del prodotto IB106-340 del fabbricante Emerson Process Management
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Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 http:// www.processanalyt ic.com Oxy mitter 4000 Oxygen T ransmitter.
Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.
HIGHLI GHTS OF CH ANGES Effectiv e M ay, 1998 Rev. 2. 0 Page Summ ary — Modif ied exis ting m anual to ac comm odate in tegra lly mou nted S PS 4000 Single Pr obe Autocal ibration Sequ encer inform ation. — Added loc ks for the elec tronic hous ing covers throughou t the m anual.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e May, 1998 Rev. 2. 0 (Cont inued) Page Summ ary Page 6-4 Updated F igure 6- 3 to inc lude las t ca libration f ailed alarm . Page 6-6 Added fau lt 14 to T able 6-1. Page 6-1 4 Added NOT E to det erm ine when to re place th e diff usion elem ent.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Oct., 1998 Rev. 2. 1 (Cont inued) Page Summ ary Page 9-2 Changed F igure a nd Index N o. Page 9-3 Changed F igure a nd Index No. a nd Desc ription. Added Abr asiv e Shield Assembli es to parts l ist. Page 9-5 through 9-7 Changed F igure a nd Index N o.
HIGHLI GHTS OF CH A NGES (CON TINUED) Effectiv e Nov., 19 99 Rev . 2.3 Page Summ ary Pages P- 11 thru P-15 Added n ew Quic k Star t Guide. Page 1-1 0 Added inform ation on electronic s oper ating temper atures an d parts for mounting. Page 1-1 4 Rem oved Table 1-4, renum ber ed subseq uent tabl es in Sec tion 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management i Oxymitter 4000 TA BLE OF CO NTENT S PREF ACE.....................................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 ii Rosemount Analytical Inc. A Divi sion of Em erson Process Management Oxymitter 4000 6-0 M A INTEN ANCE AND SERVIC E ................................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management iii Oxymitter 4000 LIST OF I LLUSTR ATIONS Figure 1-1. T y pical S ystem Pack age .................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 iv Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 Figure 7-12. Fault 12, EEPROM Corrupt ...........................................................................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 Oxymitter 4000 PREFACE The purpose of this manual is to provide infor mation concerning the components, func- tions, inst allation and mainten ance of t he Ox ymitter 40 00.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-2 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPORT A NT S A FETY INSTRU CTIONS FO R THE WIR ING A ND IN STA LL A TIO N OF THIS A PP A R ATUS The following safety instructions apply specifically to all EU member states.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-3 Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIA L SAFETY D ATA SHEET JULY 1, 1996 SECTION I. IDENTIFIC A TION PRODUCT NAME Cerami c Fiber Heaters, Mol ded Insul ation Modules and Ceramic Fi ber Radian t Heater Panel s.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-4 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fi ber shapes. With or w ithout optional white to gray granu lar surface coating and/or option al black surface coating .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-5 Oxymitter 4000 SECTION V. HEA LTH HAZARD DA TA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EX POSURE EYE Avoid contact with ey es.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-6 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 4) Pleural plaques (th ickening along the ch est wall) have been obs erved in a small num ber of em plo yees who had a long du ration of em ployment.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-7 Oxymitter 4000 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hy drofluoric acid and concen trated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-8 Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 SECTION IX. SPECIA L PREC A UTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be f ollow ed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-9 Oxymitter 4000 Insulation su rface should be lightly s prayed with water bef ore removal to suppres s airborne dus t. As water evaporates during rem oval, additional water sh ould be sprayed on surfaces as needed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-10 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 WHAT YOU NEED T O KNOW BEFORE INSTALLING A ND WIRING A ROSEMOUNT OXYMITTER 400 0 OXYGEN TRA NSMITTER 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -11 Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK ST ART GUIDE? Use this Quick Start Guide if ... 1. Your s ystem requires a STANDARD or INT EGRAL S PS 40 00 OPT ION ins tallatio n.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-12 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK ST ART GUIDE FOR OXYMITTER 4000 SYSTEMS Before using t.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -13 Oxymitter 4000 - - - - + + + + FA C T O R Y WIRE D 4-20 mA CONNECTION TERM.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-14 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 QUICK REFE RENCE GUI DE OXYMITTER 4000 OXYGEN TRANSMITTER Performing a Manual Calibration 1. Place the contro l loop in m anual.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management P -15 Oxymitter 4000 HART COMMUNIC A TOR F AST KEY SEQUENCES Perform Calibr atio.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 P-16 Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-1 Oxymitter 4000 SECTION 1 DESCRIPTION AND SPE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-2 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 2 7 1 26170008 o HART Communicator FISHER-ROSEMOUNT TM MAN 4275A00 English October 1994 6 5 3 4 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-3 Oxymitter 4000 c.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-4 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 3. Membr ane ke ypad and HART comm u- nication are sta ndard. T o use the HART c apabilit y, you m ust have e ither: (a) HART Model 275 Comm unicator.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-5 Oxymitter 4000 e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-6 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 DUCT ST ACK GASES CALIBRA TIO.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-7 Oxymitter 4000 1-3 IM PS 4000 (O ptional) Inform ation on th e IMPS 4 000 is availa ble in th e IMPS 4000 Intell igent Mu ltipr obe T est Gas Se- quencer I nstruc tion Bulletin.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-8 Description and Specificati ons Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 MANIFOLD INTERF ACE BOARD CAL.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-9 Oxymitter 4000 c. Operation The SP S 4000 wor ks in conjunc tion with t he Oxymitter 4000 ’s CALIBRAT ION RECOM- MENDED f eature to perfor m an autoc alibra- tion.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-10 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 1-6 SPECIFIC A T IONS Oxymitter 4000 O 2 Range: Standard ....................
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-11 Oxymitter 4000 Si gnals: Analog Outp ut/HART ............................... 4-20 mA is olated f rom power suppl y, 950 ohm s m axi- m um load Logic I/O .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-12 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 Table 1- 1. Produc t Matr ix OXT4A Ox y mitter 4000 In Situ Ox y gen T ransmitter Oxygen Transmitter - Instruction Book Code Sensin g Probe T y pe 1 ANSI (N.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion and Specifications 1-13 Oxymitter 4000 Table 1-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 1-14 Description and Specificati ons Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 T ab le 1 -3 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, read the “Safet y inst ructions f or the wirin g and installation of this apparatus ” at the front of this Instruction Bulletin.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-2 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 CO VER REMO V AL & ACCESS (305) (305) 12 12 ADD TO DIM “A” FOR PR OBE WITH CERAMIC DIFFUSER AND FLAME ARREST OR 5.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 Oxymitter 4000 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) TERMINAL COVER NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN P ARENTHESES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-4 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 P S U E I T P I C R H W E N T H G C K E N I - E E R W A V I S O L P - X O M T A G N I N - R I T L A I V E - E E H DEFLECT OR ASSY 9 FT 12 FT (3112) (4026) 139 (3531) 158.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 Oxymitter 4000 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE 5.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-6 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTER PLA TE NOT FURNISHED BY ROSEMOUNT .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-8 Installation Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 4. If usi ng the opti onal c eram ic dif fusio n elem ent, the ve e deflec tor m ust be cor- rect ly o rient ed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 Oxymitter 4000 6. If the s ystem has an abras ive shie ld, check the dust seal gask ets. T he joints in the t wo gask ets m ust be stagger ed 180°.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-10 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Connect Line Voltage Connect the line, or L 1, wire to the L1 ter- minal and the ne utral, or L2 wire, to the N term inal (Figur e 2-9).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-11 Oxymitter 4000 2-3 ELECT RIC AL INSTALL ATION (FOR OXY- MITT ER 4000 WIT H SPS 4000) All wir ing m ust c onform to local and n ationa l codes.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-12 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 f.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-13 Oxymitter 4000 - - - - + + + + CAL INITIA TE CAL F AIL LINE .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-14 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000 TO ELECTRONICS REF AIR SET 263C152G01 1 FLOWMETER 0.2-2.0 SCFH 771B635H02 2 2" PRESSURE GAGE 0-15 PSIG 275431-006 3 COMBINA TION FIL TER-REG.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Inst allati on 2-15 Oxymitter 4000 Do not use 100% nitrogen as a low gas (zero gas) . It is su ggest ed that g as for the low (zero ) be betw een 0.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 2-16 Installation Rosemount Anal ytical Inc. A Division of E mers on Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-1 Oxymitter 4000 SECTION 3 STARTUP Install all p rotectiv e equip ment cov ers and safety ground lea ds before equipmen t startup .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-2 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 c. Verify Ox ymitter 4000 Config uration Located on the m icroproc essor boar d, the top board, are two s witch es that c onfig ure outputs f or the Ox ymitter 40 00 (Fi gure 3-2) .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-4 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3-2 LO GIC I/O This two-term inal lo gic co ntact can .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Startup 3-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HEA TER O2 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 3-6 Startup Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 3. CALIBR ATION F AILED. On e contac t per probe f rom an SPS 40 00 or I MPS 4000 to t he control room for notification that the ca librati on proc edure f ailed.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Operation 4-1 Oxymitter 4000 SECTION 4 OPERATION 4-1 GENER AL a. Overv iew Ensure t he Ox y m itter 4 000 is at norm al op- eration.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 4-2 Operation Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 HEA TER T/C HEA TER O CELL 2 CALIBRA TION LIGHTING S.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-1 Oxymitter 4000 SECTION 5 HA RT /A MS 5-1 OVER VIEW The HART Comm unicator is a handh eld com - munic ations inter face de vice.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-2 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 LOOP CONNECTORS USE INTERFACE 00275 0013 ONLY SERIAL .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-3 Oxymitter 4000 5-3 HART COMM UNIC A TOR PC CONNECTIONS There is an option t o interf ace th e HART Com- munic ator with a p ersona l com puter.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-4 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 5-1. Logic I/O Configuration Mode Configuration 0 The unit is not configur ed for an y alarm c ondition.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-5 Oxymitter 4000 O2 value O2 cell temp CJ temp VIEW FLD DEV V ARS PV .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-6 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED ON SHE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-7 Oxymitter 4000 DEVICE SETUP PV PV AO PV LRV PV URV (CONTINUED FROM .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-8 HART/AMS Rosemount Analytical Inc. A Division of Emerson Process Management Oxymitter 4000 5-7 HART COMM UNIC A TOR M ANUAL O 2 CAL MET HOD To perf orm a c alibration using the HART Com - munic ator, use th e foll owing pr ocedure.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management HART/AMS 5-9 Oxymitter 4000 5-8 DEFINING A TIMED C ALIBRATION VI A HA RT Use the fol lowin g proce dure to s pecif y a tim e interva l (in hour s) at which the O xymitt er 4000 will be au tom aticall y calibrate d.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 5-10 HART/AMS Rosemount Anal ytical Inc. A Division o f Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-1 Oxymitter 4000 SECTION 6 MAINTEN A NCE A ND SERVICE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-2 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 D IA G N O S T IC A L AR M S TE S T P.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-3 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-4 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 SW2 DIP SWITCH HART LOCAL 0-10% 0-25%.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-5 Oxymitter 4000 readings us ing the f irst c ali- bration g as and th e CAL L ED will flas h contin uous ly.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-6 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Table 6-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-7 Oxymitter 4000 It is recommended that the O xymitter 4000 be remo ved from the sta ck for all service activities.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-8 Maintenance and Service Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 b. Oxymitte r 4000 (with Integrally Mounted SPS 4000) 1. Remove. (a) Turn off power to the s ystem .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-9 Oxymitter 4000 500 VA R SERIAL NO. TAG NO . OXYMITTER 4000 VOL TS: WA TTS: OUTPUT: LINE FUSE: Rosemount Analytical Inc.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-10 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 10. Holding th e J1 con nector leads, slide the electron ic ass embl y the rest of the way into th e hous ing.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-11 Oxymitter 4000 3 D 3 96 1 9 G REV 1 + 250V AC TIME LAG 5A + + + + + + + + 1 FUSE POWER SUPPL Y BOARD 22220058 Figure 6-7 .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-12 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6-7 HE ATER ST RUT REPLACEM ENT This paragraph c overs hea ter str ut replacem ent.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-13 Oxymitter 4000 f. W hen replacing t he strut, align th e slo t on the heat er plate with the c alibrat ion gas line in the pro be tub e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-14 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 NOTE To d etermine if the d iffusion element needs to b e repla ced, ref er to p ara- graph 6-2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-15 Oxymitter 4000 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECT OR HUB SETSCREW RET AINER CEMENT PORT CEMENT FILLET 22220029 Figure 6-1 0.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-16 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 Do not get cement on ceramic diffu- sion elem ent excep t wh ere it touch es the hub.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-17 Oxymitter 4000 1 2 3 3 27 28 29 4 5 6 8 9 10 11 7 12 13 14 15 16 17 18 19 21 22 23 24 25 26 20 4 30 26170023 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-18 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 b. Board Rep lacement Perform the fo llowing pr ocedur e to re place power su pply board (18, F igure 6-1 1) or in- terfac e board (19) .
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-19 Oxymitter 4000 - - + + + CAL INITIA TE BLACK CAL F.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-20 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 7. Tag and u nplug so lenoid ( 13 or 2 0) leads f rom power s upp ly board ( 18). Refe r to Figu re 6 -12.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-21 Oxymitter 4000 f. Pressure Regulator (Optional) Maintenance 1. Pressur e Adjus tments . Refer ence air pressur e regulat or (8, F igure 6-1 3) is factor y set to 20 psi (138 k Pa).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-22 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000 6. Remove s crews (6) and br ack et (5) se- curing flo wmeter ( 16 or 17) to flo wme- ter brack et (25).
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Maintenance and S ervice 6-23 Oxymitter 4000 26170012 4 NOTE: A ST ANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 6-24 Maintenance and Service Rosemount Analyt ical Inc. A Division of E mers on Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-1 Oxymitter 4000 SECTION 7 TROU BLESHO OTING Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-2 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 The logic contac t is s elf-power ed, +5 VDC, 340 ohm series resistanc e.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-3 Oxymitter 4000 Table 7-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-4 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-5 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-6 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-7 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-8 Troubleshooting Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-9 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-10 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-11 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-12 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-13 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-14 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-15 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-16 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-17 Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C H.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-18 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 DIAGNOSTIC ALARMS TEST POINTS HEA TER T/C HE.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-19 Oxymitter 4000 Install all p rotectiv e equip ment cov ers and safety ground leads after trouble- shooting. Failure to replace covers and ground leads could result in seri- ous injury or death.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-20 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 Tabl e 7-2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Analyt ical Inc. A Division of Emerson Process Management Troubleshooti ng 7-21 Oxymitter 4000 CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. CHECK FUSE F1 ON POWER SUPPL Y BOARD. CHECK LOGIC I/O SETTING VIA HART/AMS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 7-22 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management Oxymitter 4000 INTERF ACE BOARD IS NOT SENDING SIGNAL. REPLACE INTERF ACE BOARD PER P ARAGRAPH 6-10b. IS THERE FLOW? SECUREL Y TIGHTEN ALL J3 SCREW TERMINALS ON POWER SUPPL Y BOARD TO MAKE CONNECTIONS.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 8-1 Oxymitter 4000 SECTION 8 RETURN OF M A TERI AL 8-1 If fac tory repair of defecti ve equ ipm ent is re- quired, pr oceed as fo llows: a.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 8-2 Return of Material Rosemount Analyt ical Inc. A Division o f Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-1 Oxymitter 4000 SECTION 9 REPLACEMENT PARTS Table 9- 1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-2 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-3 Oxymitter 4000 Table 9- 1. Replacem ent P arts for Probe (C ontinu ed) Figure and Index No. Part Number Description 6-1, 6 3D39644G0 1 18" AN SI Probe Tube As sy.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-4 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9-1. Replacement Parts for Probe (Continued) Figure and Index No. P art Number Descri ption 2-3 3D39003G0 9 JIS 9’ A brasive Shield Ass y.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-5 Oxymitter 4000 Table 9- 2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-6 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000 Table 9- 2.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount Anal ytical Inc. A Division of Emerson Process Management Replacement P arts 9-7 Oxymitter 4000 T ab le 9- 3.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 9-8 Replacement Parts Rosemount Analytic al Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-1 Oxymitter 4000 SECTION 10 OPTIONAL A CCESSORIES HAR.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-2 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000 IMPS 4000 INT ELLIGENT M ULTIPROBE T ES.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 10-3 Oxymitter 4000 O 2 C ALIBRATION G AS SEQ UENCER Ros.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 10-4 Optional Accessories Rosemount A nalytical Inc. A Division of Emerson Process Management Oxymitter 4000.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 Rosemount A nalytical Inc. A Divi sion of Em erson Process Management Optional A ccessories 11-1 Oxymitter 4000 SECTION 11 INDEX This index is an alphab etized listi ng of par ts, term s, and pr ocedur es havi ng to d o with t he Haz- ardous Area Ox ygen/Com bustibl es T ransm itter.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 11-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management Oxymitter 4000 N Nernst Equat ion, 1-1 O O 2 Range, 3-2 , 3-3 P Pack .
3536 3583/4-01 WA RRA NT Y Rosem ount warrants that t he equipm ent m anuf actured and sold b y it will, upon s hipm ent, be f ree of def ects in workm anship or m aterial.
Instruction Manual IB-106-340 Rev. 2.4 April, 2 001 © Rosemount Anal ytical Inc. 2001 Oxymitter 4000 Emerson Process Management Rosemount A nalytical Inc. Process A nal ytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Emerson Process Management IB106-340 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Emerson Process Management IB106-340 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Emerson Process Management IB106-340 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Emerson Process Management IB106-340 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Emerson Process Management IB106-340, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Emerson Process Management IB106-340.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Emerson Process Management IB106-340. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Emerson Process Management IB106-340 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
