Manuale d’uso / di manutenzione del prodotto 1051 del fabbricante Emerson Process Management
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www.Fisher.com D100320X012 T y p e s 10 5 1 an d 10 5 2 Si z e s 40 , 60 an d 70 Styles H a nd J Rotary Actuators Contents Introduction 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual 3 . . . . . . . . . . . . . . . . .
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 2 Table 1. Type 1051 and 1052 Actuator Specifications Operation Direct Acting: Increasing loading pressure extends the diaphragm ro.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 3 Table 3. Acceptable Shaft Diameters and Torque Limits for Actuators With J Mounting ACTUATOR SIZE COUPLING AVAILABILITY BY KEYED SHAFT DIAMETER TORQUE LIMIT FOR J MOUNTING ACTUATOR SIZE mm Inches N D m Inch-Pounds 40 9.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 4 Specifications Specifications are shown in table 1 for Type 1051 and 1052 actuators. Specifications for a given Type 1051 or 1052 actuator as it originally comes from the factory are stamped on a nameplate attached to the actuator.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 5 and approximate weights in table 7. This information is required for proper fabrication of the user-provided bracket and coupling.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 6 Table 4. Style H or J Mounting Dimensions ACTUATOR SIZE C E F H P Y ACTUATOR SIZE C Type 1051 Type 1052 F H P Y mm 40 333 505 607 54 114 175 73 60 473 749 876 64 121 186 76 70 (1) 536 – – – 849 64 121 186 76 Inch 40 13.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 7 Figure 5. Type 1052 Mounting Dimensions (refer to table 4) C0676-3 / IL NOTE: SEE P ARTS LIST FOR WOODRUFF KEY NUMBERS 1 19A1467-E / 1 1/4-INCH NPT C (DIA) E H Y F P TYPE 1052 WOODRUFF KEY TYPE 1052 STYLE J ADAPT A TION 9.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 8 Table 5. Style H Mounting Dimensions ACTUATO R SIZE 1051 ACTUATO R SIZE 1052 S ACTUATOR OUTPUT SHAFT DIAMETER V L K (1) T U W 1051 1052 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 40 40 22.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 9 Table 6. Style J Mounting Dimensions ACTUATOR SIZE 1051 & 1052 VALVE SHAFT DIAMETER COUPLING (1) INNER DIAMETER V L (2) K T U W 1052 mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch 9.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 10 Table 7. Approximate Actuator Weights SIZE TYPE 1051 TYPE 1052 TOP-MOUNTED HANDWHEEL SIZE Kg Lb Kg Lb Kg Lb 40 60 70 43 89 ––– 94 197 ––– 45 92 123 99 203 272 7.3 11 21.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 11 Center of Gravity Dimensions ACTUATOR ACTUATOR X Y ACTUATOR TYPE ACTUATOR SIZE mm Inch mm Inch 1051 40 15 0.6 191 7.5 1051 60 10 0.4 361 14.2 40 15 0.6 241 9.5 1052 60 10 0.4 432 17.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 12 Table 9. Wrench Sizes Required for Turnbuckle Adjustment, Inches ACTUATOR TURN- BUCKLE LOWER LOCKNUT UPPER LOCKNUT Type Size BUCKLE (KEY 57) LOCKNUT (KEY 16) LOCKNUT (KEY 58) 1051 & 1052 40 60 1-1/8 1-5/16 3/4 15/16 1-1/8 1-5/16 1052 70 1-5/16 1-1/8 1-5/16 3.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 13 Table 10. Recommended Bolting Torques (1) KEY ACTUATOR SIZE KEY NUMBER 40 60 70 NUMBER N D m lbf D ft N D m lbf D ft N D m lbf D.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 14 Disassembly The following procedure describes how the actuator can be completely disassembled. When inspection or repairs are required, perform only those steps necessary to accomplish the procedure.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 15 attached output shaft (key 87) from the actuator housing (key 20). f. If necessary, remove the retaining ring (key 88) and slide the mounting bracket or mounting plate off the output shaft.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 16 (key 13 and 73) are to be replaced, unscrew the lower bearing seat from the adjustor, and then remove the thrust bearing and the bearing races (keys 71 and 72) from the lower bearing seat.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 17 to the lower threads of the adjustor, do not overlap the coat of lubricant with the coat of thread-locking compound since this will adversely affect the performance quality of both substances.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 18 DESIRED ACTION OF HOUSING CONSTRUCTION Actuator Operated Equipment CONSTRUCTION TO SPECIFY Push Down to Open (1) Clockwise to Cl.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 19 3. Loosen the cap screw (key 28). CAUTION If necessary, use a wheel puller to remove the lever (key 27) from the output shaft (key 87).
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 20 2. Mark the orientation of the lever (key 27) with respect to the output shaft (key 87). This marking is used during reassembly to allow for proper lever/output shaft positioning.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 21 Figure 11. Travel Stop Orientation 10. Follow the instructions in the Turnbuckle Adjustment section.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 22 Handwheel and Travel Stop Maintenance W ARNING Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 23 assemblies, the cotter pen and slotted nut (keys 247 and 54, figure 15) will have to be removed so that the handwheel (key 51, figure 15) and locknut can be taken off the stem first.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 24 Parts List Retrofit Kits Kit provides parts to add a top-mounted handwheel. Kit number 1 includes the handwheel assembly only. Kit number 2 includes Kit number 1 and a new upper case (key 1) that is required to mount the handwheel assembly.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 25 Figure 12. T ype 1051 Actuator with T ypical H and J Mounting Adaptations D0299-1/IL Key Description Part Number 6 Nut, hex Size.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 26 Figure 12. T ype 1051 Actuator with T ypical H and J Mounting Adaptations (continued) 59A2408-B D0299-2.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 27 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations 59A2420-A D0300–1/IL.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 28 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations (continued) 59A2420-A/DOC 55A6970-J/DOC 59A2416-A/DOC .
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 29 Figure 13. T ype 1052 Actuator with T ypical H and J Mounting Adaptations (Continued) 59A2420-A/DOC 55A6970-J/DOC 59A2416-A/DOC .
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 30 Figure 14. H Mounting for 44.5 or 50.8 mm (1-3/4 or 2-Inch) Keyed Equipment Shafts 39A2401-A A3245-1/IL Key Description Part Number 78 Cap Screw, Hex Hd Style H Size 40 w/22.2 mm (7/8-inch) actuator output shaft (4 req’d) w/28.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 31 Figure 15. T op-Mounted Handwheel Assemblies 38A1213-B/DOC CV8010-E/DOC Key Description Part Number 89* Pin, Groove, Steel Alloy (continued) Style J Size 60 w/38.1 mm (1-1/2 inch) Actuator Output Shaft G1232332992 Sizes 60 & 70 w/50.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 32 Key Description Part Number 139* O-Ring, Nitrile Size 40 1D267306992 Size 60 1D547106992 Size 70 1D269106992 140* Groove Pin Siz.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 33 Key 11 Spring (1) , steel (for Type 1052 actuator only) CASING ACTUATOR INITIAL SPRING COMPRESSION KEY 11 CASING PRESSURE ACTUATOR SIZE Push-Down-to-Open Push-Down-to-Close KEY 11 SPRING PART Bar Psig SIZE Bar Psig Bar Psig SPRING PART NUMBER 30 0.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 34 Key 11 Spring (1) , steel (for Type 1051 actuator only) Key 13 Spring Seat (1) , steel (for Type 1051 actuator only) CASING PRES.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 35 Figure 16. Adjustable Up T ravel Stops 28A1207-B/DOC 28A1214-A/DOC CV8057-D/DOC ADJUST ABLE UP TRA VEL STOP FOR SIZE 30 AND 40 A.
1051 & 1052 H & J Instruction Manual Form 5587 November 2006 36 Figure 17. Adjustable Down T ravel Stop NOTE: FOR SIZE 60 ACTUA TORS, A SECOND HEX NUT (KEY 54) IS USED IN THE PLACE OF THE HEX .
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Emerson Process Management 1051 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Emerson Process Management 1051 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Emerson Process Management 1051 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Emerson Process Management 1051 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Emerson Process Management 1051, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Emerson Process Management 1051.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Emerson Process Management 1051. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Emerson Process Management 1051 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
