Manuale d’uso / di manutenzione del prodotto 3000 del fabbricante Emerson
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Instruction Bulletin 106-300N E Rev. 3.4 May 2000 http:// www .proces sanalytic.c om World Class 3000 Oxygen Anal yzer with HPS Heat er Power Supply Field Mo dule (for use with Existing Signal Conditi.
Emerson Process Management Rosemount A nalytical Inc. Process A nal y tic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 e-mail: gas.
HIGHLI GHTS OF CH A NGES Effectiv e October, 1995 Rev. 3 Page Summ ary Page 1-1 Updated art to reflect new prob e configur ation. Pag e 1- 3 Updated art to refl ect new pr obe c onfi gurat ion. Pag e 1- 4 Updated art to refl ect new pr obe c onfi gurat ion.
Effectiv e May, 1997 Rev. 3.3 Page Summ ary Page P-2 Add ed safety she ets. Effectiv e Februar y, 1998 Rev . 3.4 Page Summ ary Pag e 2- 2 Figur e 2-1 .
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management i World Class 300 0 TA BLE OF CO NTENT S PREF A CE ..................................................................................
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 ii Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 LIST OF I LLUSTR A TIONS Figure 1-1. T y pical System Package ..................................................
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management P-1 World Class 300 0 CAUTION ! If the HPS 3000 and W orld Class 3000 probe are us.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 P-2 Rosemount Analytical Inc. A Division of Emerso n Process Management World Class 300 0 IMPORT A NT S A FETY INSTRUCTI ONS FO R THE WIR ING A ND INSTA LL A TION OF THIS A P P ARATUS The following safety instructions apply specifically to all EU member states.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion 1-1 World Class 300 0 SECTION 1 DESCRIPTION 1-1 COMPONENT CHECKLIST O.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 1-2 Description Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 The equi pment m easures oxygen percent- age by re ading the voltage d evelop ed acros s a heated electroch em ical cell, which consis ts of a sm all yttria-stabi lized, zircon ia disc.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Descrip tion 1-3 World Class 300 0 6.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 1-4 Description Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 12345 6 7 8 BL BL BL OR OR OR YE YE YE RD RD RD .
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-1 World Class 300 0 SECTION 2 INSTALLATION 2-1 OX YGEN ANA LYZER (.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-2 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 ROSEMOUNT CAL GAS REF GAS FLANGE DIA. HOLE DIA. (4) HOLES EQ SP ON BC ANSI 4512C17H01 6.00 (153) 7.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-3 World Class 300 0 SNUBBER DIFFUSION/ DUST SEAL ASSEMBL Y (P/N 4843B38G02) 7.00 (178) SEE T ABLE IV FOR FLANGE SIZES 3.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-4 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 22.5 o B C 8 THREADED HOLES EQUALL Y SP ACED ON D DIA B.C. ABRASIVE SHIELD FLANGE O.D. A A T ABLE V .
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-5 World Class 300 0 NOTE: ALL MASONRY ST ACK WORK AND JOINTS EXCEPT ADAPTOR PLA TE NOT FURNISHED BY ROSEMOUNT .
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-6 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 BRACE BARS (NOT BY ROSEMOUNT) 2.00 (51) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN P ARETHESES.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-7 World Class 300 0 VEE DEFLECTOR VEE DEFLECTOR DIFFUSION ELEMENT SETSCREW FIL TER GAS FLOW DIRECTION APEX P0017 Figure 2-2.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-8 Installation Rosemount Anal ytical Inc. A Division of Emerso n Process Management World Class 300 0 12345 6 7 8 BL BL BL OR OR OR YE YE YE RD RD R.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-9 World Class 300 0 Figure 2-5. Heater Power Supply Wiring Connections 2-2 HE A T ER PO WER SUPPLY INST ALLA T I ON Install all p rotective equipmen t covers and safety ground lea ds after installa- tion.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-10 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0 AL WA YS DISCONNECT LINE VOL T AGE FROM HEA TER POWER SUPPL Y AND ANALOG ELECTRONICS (IF USED) BEFORE CHANGING JUMPERS.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Install ation 2-11 World Class 300 0 3D3 080G REV JM1 JM2 JM3 JM4 JM5 JM6 JM7 JM8 22540005 NOTE: FUSE FUSES ALL FUSES ARE 5A @ 250 V AC, ANTI-SURGE, CASE SIZE 5 X 20 MM, TYPE T T O IEC127, SCHURTER.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 2-12 Installation Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-1 World Class 300 0 SECTION 3 SETUP 3-1 OVER VIEW This section cov ers the se tup proced ures f or the W orld Class 3000 O xygen An alyzer with HPS 3000 Heat er Power Suppl y Field Modu le.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 3-2 Setup Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTE The v oltage given above is f or an am- bient (m achinery sp ace) temperat ure of 77°F (25 °C). For each d egree of am- bient temp erature abov e or belo w 77°F (25°C), add o r subtr act 0.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Setup 3-3 World Class 300 0 Figure 3-3 .
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 3-4 Setup Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 4. Press "NU M" pushb utton. 5. Us ing "INC", "D EC" buttons, disp lay param eter 125.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Analyt ical Inc. A Division of Emers on Process Management Troubleshooti ng 4-1 World Class 300 0 SECTION 4 TROU BLESHO OTING 4-1 OVER VIEW Troubles hootin g for the oxygen ana lyzer s ystem is brok en down to the main c omponen t level.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 4-2 Troubleshooting Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Return of Materi al 5-1 World Class 300 0 SECTION 5 RETURN OF MATERI AL 5-1 If f actor y r epair of defecti ve equipm ent is required, pr oceed as follo ws: a.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 5-2 Return of Material Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Appendices 6-1 World Class 300 0 SECTION 6 A PPENDICES A P PENDIX A .
Instruction Manual Append ix A Re v. 3.6 July 1998 A-0 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 2 3 NOTE: NOT ALL P ARTS SHOWN ARE A V AILABLE FOR PURCHASE SEP ARA TEL Y . FOR LIST OF A V AILABLE P ARTS, SEE T ABLE A-3.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-1 World Class 300 0 A PPENDIX A, REV.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Table A - 1. Specifi cations f or Ox ygen Anal yzing Eq uipment. 1, 2 Probe le ngths, nom inal .....
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-3 World Class 300 0 A - 2 PROBE ASSEM BLY EXT ERIOR Prim ary prob.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 d. Cell - General The c omponents wh ich m ake up the cel l are machined to close to leranc es and assem bled with c are to prov ide accur ate oxygen m easurem ents.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-5 World Class 300 0 CALIBRA TION GAS FITTING PROBE JUNCTION BOX COVER TERMINAL STRIP REFERENCE AIR FITTING 27270016 Figure A-6.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 VIEW A VIEW B A B A B 15 o 2 .187 1 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER .
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-7 World Class 300 0 P0010 Figure A - 8.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 Fig ure A-12 .
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices A-9 World Class 300 0 06 GASKET AND HARDW ARE 6.50 (165.1) REF DRAIN A A STD 20 FT (6.1 M) CABLE 27.31 (693.67) CLEARANCE REQ FOR PROBE INSERTION AND REMOV AL FLANGE 06 01 02 03 04 05 GASKET AND HARDWARE 4 3 6 19.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-10 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTES: REFERENCE AIR SUPPL Y CONNECTION BITE TYPE FITTING (P ARKER CPI) FOR 0.250 O.D. TUBING. 2 SCFH A T 3 PSIG (20.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-11 World Class 300 0 Extended T emperatu re By-Pass Arrangements (2400 ° ° ° ° F; 1 300 ° ° ° ° C) PART NO. GROUP CODE DESCRIPTION 1U0571 G01 3’ By-pass Pack age with ANS I bolt patt er n.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-12 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 PROBE TROUBLESHOOTING A - 7 OVERVI EW The probe tr oublesho oting sec tion desc ribes how to i dentif y and isol ate faults which m ay de- velop in the prob e ass em bly.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-13 World Class 300 0 Table A-2.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-14 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Figure A-14.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-15 World Class 300 0 Figure A-15.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-16 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 NOTE ! SERVICE AND NORM AL MAINTENANCE UPON COMPLETING INSTALL A T ION, M AKE SURE THAT THE PROBE IS T URNED ON AND OPER A T ING PRIOR TO FIRING UP THE COM BUSTION PROCESS.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-17 World Class 300 0 CELL EXTENSION WIRE (ORANGE) BOMB T AIL CONNEC.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-18 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 OPTIONAL CERAMIC DIFFUSION ELEMENT VEE DEFLECTOR HUB PIN WRENCH SETSCREW RET AINER CEMENT PORT CEMENT FILLET 21240026 Figure A-17.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-19 World Class 300 0 Damage to th e diff usion elem ent ma y be- come appar ent durin g calibra tion. C ompare probe resp onse wit h previous respons e.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-20 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 11. W ipe a heavy la yer of anti- seize c om - pound onto t he threa ds and m ating surf aces of the dif fusion hub and retai ner.
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-21 World Class 300 0 d.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-22 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 term inal strip co uld act as additi onal ther- mocouple junctio ns. This could pro duce a voltage th at would af fec t the therm ocouple out put signal .
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-23 World Class 300 0 12 4 3 11 5 67 8 9 10 21240012 1. Snubber Diffu sion Element 2. Socket Hd Ca p Screw [0.25 in.-28 x 0.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-24 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Do not use se alant w hen installing the stainless st eel tubes. Gas sampl es may become con taminated .
Instruction Manual Append ix A Re v. 3.6 July 1998 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices A-25 World Class 300 0 REPLACEMENT P A R TS Table A - 3.
Instruction Manual Append ix A Re v. 3.6 July 1998 A-26 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 Table A-3.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-1 World Class 300 0 A PPENDIX B, REV .
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-2 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 TRANSFORMER TRANSFORMER TERMINAL CO VERS FRONT SIDE TERMINAL STRIP (FROM ELECTRONICS) TERMINAL STRIP (FROM PROBE) 35730002 Figure B-2.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-3 World Class 300 0 Table B-1. Specifications for Heater Power Supply Environm ental Clas sification ...........
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-4 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 In operati on, when con nected to t he CRE 3000 Control Ro om Elec tronic s, line vo ltage p asses through th e relay ( when on) and is con verted into 44 vo lts b y the trans former .
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-5 World Class 300 0 HEA TER DOES NOT HEA T UP (DOES NOT INCREASE IN OUTPUT). SET METER* FOR 50 V AC. PLACE PROBES ON TERMINAL BLOCK J2, “FROM PROBE”, PROBE HEA TER.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-6 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 HEA TER OVERHEA TS. NOTE: ON INITIAL ST ARTUP THE TEMPERA TURE OF THE PROBE MA Y OVERHEA T TO A NOMINAL TEMP OF 800 ° C.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-7 World Class 300 0 PROBE HEA TER ST ART TO HEA T UP AND THEN LOOSES TEMPERA TURE. (MODEL TC200 ONL Y) CHECK P ARAMETER 35 ON TC200.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-8 Appendices Rosemount Analytical Inc. A Division of Emerson Process Management World Class 300 0 SERVICE AND NORM AL MA I N TEN ANCE B-5 OVER VIEW This section d escribes servic e and rou tine maintenanc e of the H PS 300 0 Heater Power Suppl y Field Modu le.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Anal yt ic al Inc. A Division of Emers on Process Management Appendices B-9 World Class 300 0 i. Making a note of the location and col or of each wir e, disconn ect wires f rom terminal strip on m other boar d.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-10 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0 35730006 NO TE: NOT ALL P ARTS SHO WN ARE A V AILABLE FOR PURCHASE SEP ARA T EL Y . FOR LI ST OF A V AILABLE P ARTS SEE T ABLE B-2.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 Rosemount Analyt ical Inc. A Division of Emers on Process Management Appendices B-11 World Class 300 0 LEGEND FOR FIGURE B-7 1. Enclosure Cover 2. Screw 3. Lockw asher 4. Terminal Cover 5. Stand Off 6.
Instruction Manual Append ix B Re v. 2.2 Januar y 1997 B-12 Appendices Rosemount Analyt ical Inc. A Division of Emerson Process Management World Class 300 0.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 Rosemount Anal ytical Inc. A Division of Emerson Process Management Index 7-1 World Class 300 0 SECTION 7 INDEX This index is an alphabeti zed lis ting of parts, term s, and pr ocedures having t o do with t he Haz- ardous Area Ox ygen/Com bustibles T ransm itter.
Instruction Bulletin 106-300N E Rev. 3.4 May 2000 7-2 Index Rosemount Anal ytical Inc. A Division of Emerson Process Management World Class 300 0.
2461 3333/5-00 WA RRA NT Y Goods an d part(s ) (excludin g consum ables) m anufac tured b y Seller are warranted t o be free f rom defects in workm anship a nd materia l under n ormal us e and ser vice for a period of twelve (12) months from the date of shipm ent b y Seller.
Instruction Manual 106-300N E Rev. 3.4 May 2000 © Rosemount Anal ytical Inc. 2001 World Class 300 0 Emerson Process Management Rosemount A nal ytical Inc. Process A n al y ti c Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Emerson 3000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Emerson 3000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Emerson 3000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Emerson 3000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Emerson 3000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Emerson 3000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Emerson 3000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Emerson 3000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
