Manuale d’uso / di manutenzione del prodotto 39600 del fabbricante 3M
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3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic™/AccuGlide™/Scotch™ brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Instruction Manual 700a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide™ II STD 2 Inch Taping Heads.
T able of Contents (Continued) Page Maintenance ...................................................................................................................................... 18 - 20 Cleaning ...................................................
1 Description The 3M-Matic TM 700a Adjustable Case Sealer with AccuGlide TM II Taping Heads is designed to apply a “C” clip of Scotch TM brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.
2 Scotch TM , AccuGlide TM , and 3M-Matic TM are Trademarks of 3M, St. Paul, Minnesota 55144-1000 Contents – 700a Adjustable Case Sealer (1) 700a Adjustable Case Sealer, Type 39600 (1) Upper Assembl.
3 Important Safeguards Figure 1-1 – Knife Warning Label Figure 1-3 – Box Drive Belt Warning Label This safety alert symbol identifies important messages in this manual.
4 Important Safeguards (Continued) Figure 1-6 – Stop Label The "Caution – Pinch Point" label, shown in Figure 1-4 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running.
5 Important Safeguards (Continued) Figure 1-10 – Upper Taping Latch Label Figure 1-9 – Up/Down/Lock Label Figure 1-8 – Center Box Label The "Center Box Here" label, shown in Figure 1-8, is attached to the front of the upper frame to remind the operator of the proper box placement procedure.
6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 3.8 A (440 watts) The machine is equipped with a 2.4 m [8 foot] standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above.
7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch TM brand film tapes.) 7. Tape Application Leg Length – Standard: 70 mm ± 6 mm [2.
8 Specifications (Continued) 10. Machine Dimensions: W L H A* B C** F Minimum mm 790 1030 1350 460 610 100 625 [Inches] [31] [40 .5] [53] [18] [24]*** [4] [24.
9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
10 Installation and Set-Up (Continued) WARNING – Keep hands/fingers away from tape cut-off blade under orange blade guard. Blade is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads.
11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 inch] minimum to 890 mm [35 inch] maximum.
12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 inch] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.
13 Operation IMPORTANT – Before operating the case sealer, read the "Safety Labels", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions. Refer to Figure 3-1 below to acquaint yourself with the various components and controls of the case sealer.
14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.
15 Figure 3-4 – Side Guides Figure 3-2 – Upper Taping Head Figure 3-3 – Upper Taping Head 2. ADJUST SIDE GUIDES (Figure 3-4) Align box top flap center seam with arrows on front of ski. Move side guides against each side of box to hold box in position, centered on arrows on front of ski.
16 Operation (Continued) Figure 3-6 – Compression Rollers Figure 3-5 – Check Adjustments Figure 3-7 – Compression Rollers CAUTION – If drive belts are allowed to slip on box, excessive belt wear will occur. Note – Upper head has unique feature for overstuffed boxes.
17 Operation (Continued) Box Sealing 1. Feed boxes to machine at minimum 455 mm [18 inch] intervals. 2. Turn electrical supply "Off" when machine is not in use. 3. Reload and thread tape as necessary. 4. Be sure machine is cleaned and lubricated according to recommendations in "Maintenance" section of this manual.
18 Figure 4-1 – Lubrication Points – Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning.
19 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result.
20 Maintenance (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded.
21 WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The four continuously moving drive belts convey boxes through the tape applying mechanism.
22 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and 5-3 and adjust belt tension as follows: 1.
23 Adjustments (Continued) WARNING – Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result.
24 THIS PAGE IS BLANK.
25 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two screws and washers that secure the stop bracket in position "A".
26 Special Set-Up Procedure (Continued) WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING – Use care when working near blades as blades are extremely sharp.
27 Special Set-Up Procedure (Continued) Figure 6-4 – Box and Machine Bed Height Range Box and Machine Bed Height Range – Refer to Figure 6-4 Moving the outer columns up one set of mounting holed increases the maximum box size handled by the 700a case sealer and decreases the minimum machine bed height.
28 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring s.
29 Electrical Diagram Figure 7-1 – Electrical Diagram WARNING – Turn off electrical power and disconnect power cord from electrical supply before beginning service. If power cord is not disconnected, personnel could be exposed to dangerous voltages that could cause severe injury or equipment damage.
30 THIS PAGE IS BLANK.
31 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual "Replacement Parts and Service Information". Replacement Parts And Service Information Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty.
32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Ki.
33 Replacement Parts – Illustrations and Parts Lists 700a Adjustable Case Sealer, Type 39600 Frame Assemblies To Order Parts: IMPORTANT – Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order.
34 THIS PAGE IS BLANK.
35 700a Adjustable Case Sealer Frame Assemblies.
36 700a Adjustable Case Sealer Figure 2796.
37 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support – Guide Arm 2796-2 78-8010-7169-3 Screw – Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer – Flat, M6 2796-4 78-8070-153.
38 700a Adjustable Case Sealer Figure 2806.
39 Figure 2806 Ref. No. 3M Part No. Description 2806-1 78-8076-4626-6 Compression Roller Assembly 2806-2 78-8076-4627-4 Support – Compression Roller 2806-3 78-8076-4628-2 Roller – Compression 2806.
40 700a Adjustable Case Sealer Figure 2807.
41 Figure 2807 Ref. No. 3M Part No. Description 2807-1 78-8076-4633-2 Tape Roll Bracket Assembly 2807-2 78-8070-1565-2 Tape Drum Bracket Assembly 2807-3 78-8070-1566-0 Bracket – Tape Drum 2807-4 78-.
42 700a Adjustable Case Sealer Figure 3433.
43 Figure 3433 Ref. No. 3M Part No. Description 3433-1 78-8091-0309-2 Conveyor Bed Assembly 3433-2 78-8091-0310-0 Bed – Conveyor 3433-3 78-8091-0307-6 Support – Drive 3433-4 26-1003-5842-8 Screw .
44 Figure 3434 700a Adjustable Case Sealer.
45 Figure 3434 Ref. No. 3M Part No. Description 3434-1 78-8060-8489-9 Column – Outer 3434-2 78-8060-8490-7 Plate – Column Mounting 3434-3 26-1003-7964-8 Screw – Soc Hd Hex Soc Dr, M8 x 20 3434-4.
46 700a Adjustable Case Sealer Figure 5667/1 of 2.
47 Figure 5667 (Page 1 of 2) Ref. No. 3M Part No. Description 5667-1 78-8100-1128-4 Drive Assembly – BTM, W /O Motor 5667-2 78-8070-1580-1 Frame – Drive 5667-3 78-8070-1514-0 Spacer 5667-4 26-1003.
48 700a Adjustable Case Sealer Figure 5667/2 of 2.
49 Figure 5667 (Page 2 of 2) Ref. No. 3M Part No. Description 5667-28 78-8076-4562-3 Cover – Bottom 5667-29 26-1003-5820-4 Screw – Hex Hd, M5 x 12 5667-30 78-8005-5741-1 Washer – Flat, M5 5667-3.
50 Figure 5668/1 of 2 700a Adjustable Case Sealer.
51 Figure 5668 (Page 1 of 2) Ref. No. 3M Part No. Description 5668-1 78-8100-1129-2 Upper Drive Assembly – W /O Motor 5668-2 78-8070-1588-4 Frame – Drive, Upper 5668-3 78-8070-1520-7 Guide – Dri.
52 700a Adjustable Case Sealer Figure 5668/2 of 2.
53 Figure 5668 (Page 2 of 2) Ref. No. 3M Part No. Description 5668-35 78-8057-5811-3 Key – 6 x 6 x 20 mm 5668-36 78-8054-8986-7 Sprocket – 3/8" Pitch 28 Teeth 5668-37 78-8054-8984-2 Bushing 5.
54 700a Adjustable Case Sealer Figure 5669.
55 Figure 5669 Ref. No. 3M Part No. Description 5669-1 78-8091-0660-8 Housing – Wire 5669-2 78-8076-4702-5 Grommet – /28 5669-3 26-1003-7963-0 Screw – Soc Hd M8 x 16 5669-4 78-8076-4636-5 Strap .
56 700a Adjustable Case Sealer Figure 5670.
57 5670-1 78-8094-6379-3 Support – Box 5670-2 78-8113-6759-4 Box – W/English Language Label 5670-3 78-8094-6381-9 Screw – Soc Hd, Hex Hd, M4 x 15 5670-4 78-8005-5740-3 Washer – Plain, 4 mm 5670-5 26-1003-6914-4 Nut – Plastic Insert, M4 5670-6 78-8076-4715-7 Cord Grip 5670-7 78-8076-5211-6 Set Nut – GMP 13.
58 Safety and Information Labels 700a Adjustable Case Sealer.
59 Safety and Information Labels A label kit, part number 78-8098-9175-3, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il 3M 39600 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del 3M 39600 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso 3M 39600 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul 3M 39600 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il 3M 39600, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del 3M 39600.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il 3M 39600. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo 3M 39600 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
