Manuale d’uso / di manutenzione del prodotto CS7000 del fabbricante Chicago Pneumatic
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December 2005 i CS7000 Controller Hardware Overview Manual With Ethernet/CCM Information for use with 177 and 277 Series Electric Fastening Tools CP Ref.
December 2005 ii 24-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-348-6280 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: Chicago Pneumatic Tool Company (CP) in 2005 acquired and changed the name of GSE tech-motive tool to CP Techmotive.
December 2005 i LIMITED W ARRANTY CP Techmotive warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.
6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page ii 39-30-41365 CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to CP Techmotive.
Preface December 2005 i Preface The CS7000 Controller manufactured by CP techmotive is a component of one of the most powerful DC electric nutrunner fastening control systems available. The system uses 100% digital technology to ensure accurate and reliable fastening and data acquisition.
6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page ii 39-30-41365 Conventions The following conventions are used throughout this manual for the safety of personnel, equipment, software, and data.
Preface ____________________________________________________________________________________________ December 2005 Page iii Abbreviations Some of the most common abbreviations used throughout this man.
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Contents December 2005 v Contents Who Should Use This Manual ............................................................................................... i How to Use This Manual .....................................................................
6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page vi 39-30-41365 Grounding ..........................................................................
Contents ____________________________________________________________________________________________ December 2005 Page vii Figures Figure 2-1. Front Panel View .........................................................................................
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Chapter 1. Think Safety First! December 2005 1-1 1. Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product.
6159939130 CS7000 Controller Hardware Overview Manual ____________________________________________________________________________________________ Page 1-2 39-30-41365 • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions.
Chapter 1. Think Safety First! ____________________________________________________________________________________________ December 2005 Page 1-3 Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair.
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Chapter 2. Identifying the Components December 2005 2-1 2. Identifying the Components This chapter is designed to familiarize you with the components of the CS7000 Controller.
6159939130 CS7000 Controller Hardware Overview Manual Page 2-2 39-30-41365 Front Panel Figure 2-1 shows the front panel components of the CS7000 Controller.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-3 Latch The latch keeps the front panel of the controller closed. To open it you need a key (part number 31-80-0414).
6159939130 CS7000 Controller Hardware Overview Manual Page 2-4 39-30-41365 T op Panel Figure 2-3 shows the top panel components of the CS7000 Controller. Figure 2-3. Top Panel View Bottom Panel Figure 2-4 shows the bottom panel components of a CS7000 Controller.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-5 Tool Connector A 26 position metal (SMC) connector is the interface between the 177 and 277 Series nutrunner cable and control electronics.
6159939130 CS7000 Controller Hardware Overview Manual Page 2-6 39-30-41365 I/O Connector The 19-position remote I/O connector provides the interface between external control/monitoring devices and the internal control electronics. CP techmotive accessories, such as socketrays, are connected here.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-7 Figure 2-5.
6159939130 CS7000 Controller Hardware Overview Manual Page 2-8 39-30-41365 Gen2 T ool Control Module (TCM) The TCM, shown in Figure 2-6, is a device that controls a single DC electric tool. The TCM and its attached tool are referred to as a spindle. The TCM houses both the servo amplifier and DCM.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-9 The TCM has a small four-digit display, a column of nine indicator LEDs, and two potentiometers. The LEDs provide status and condition information about the connected nutrunner.
6159939130 CS7000 Controller Hardware Overview Manual Page 2-10 39-30-41365 Communications Control Module (CCM) “Optional” The CCM module provides Ethernet (10Base-T) connectivity from the CS7000 Controller. This interface may be to Visual Supervisor systems on the LAN or possibly custom interfaces to customer networks.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-11 Backplane The backplane is a printed circuit board into which many of the internal component cables plug.
6159939130 CS7000 Controller Hardware Overview Manual Page 2-12 39-30-41365 DIP Switch Settings DIP switch block SW1 is used to configure the SDLC address. These are binary encoded to provide addresses 1 through 32 (zero is not a valid address). For Ethernet this address should be set to 1.
Chapter 2. Identifying the Components ____________________________________________________________________________________________ December 2005 Page 2-13 Disconnect Switch The disconnect switch is mechanically interlocked with the rotary actuator to prevent the enclosure door from opening if the disconnect switch is in the ON position.
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Chapter 3. Installing the CS7000 Controller December 2005 3-1 3. Installing the CS7000 Controller This chapter shows you how to mount the CS7000 Controller, discusses the basic issues involved in placing the CS7000 Controller in your facility and shows you how to wire it.
6159939130 CS7000 Controller Hardware Overview Manual Page 3-2 39-30-41365 Figure 3-1. CS7000 Controller Dimensions of the Front and Bottom Panel To mount the controller use four 1/4-20-in bolts or screws. Emissions and Susceptibility The CS7000 Controller meets the EC directives IEC 61000-6-2 (1999) and IEC 61000-6-4 (1997).
Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-3 Meeting the AC Input Power Requirements For proper operation, the controller must be connected to a stable power source.
6159939130 CS7000 Controller Hardware Overview Manual Page 3-4 39-30-41365 Grounding WARNING! ! ! ! ! The GFCI cannot protect you against any potential difference that exists between the nutrunner body and any other metal fixturing or machinery. You must observe the grounding requirements below as a safety protection.
Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-5 Table 3-1.
6159939130 CS7000 Controller Hardware Overview Manual Page 3-6 39-30-41365 Table 3-1. 19-Position Remote I/O Connector Pinout Signal Names and Descriptions (Continued) Pin Signal Description M Discrete output #4* (White/Violet wire - internal) (Black/White wire - external)) J = Cycle Finish, K = Cycle Good, L = Cycle Bad, N = In Cycle.
Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-7 A remote input circuit schematic is shown in Figure 3-2.
6159939130 CS7000 Controller Hardware Overview Manual Page 3-8 39-30-41365 Connector Pinout Definitions Pinout definitions are provided for the tool, I/O, TCM network, RS-232 and printer connectors.
Chapter 3. Installing the CS7000 Controller ____________________________________________________________________________________________ December 2005 Page 3-9 I/O Connector – Front View Pin Designa.
6159939130 CS7000 Controller Hardware Overview Manual Page 3-10 39-30-41365 Printer/Computer/Diagnostics (RS-232) Connector – Front View Pin Designation Wire Color (Ref) Function 2 BLU RXD 3 GRN TXD.
Chapter 4. Technical Information December 2005 4-1 4. Technical Information Maintenance of the CS7000 Controller consists of replacing fuses and cleaning the enclosure window. Replacement Parts If, at any time, you need to replace or order new parts for your CS7000 Controller.
6159939130 CS7000 Controller Hardware Overview Manual Page 4-2 39-30-41365 Contact Information NOTE: ? ? ? ? You will need to prefix American telephone numbers with the International Access Code for the U.
Chapter 5. Index December 2005 5-1 5. Index A AC input, 3-3 Input Receptacle, 2-5 address switches, 2-6 B backplane, 2-11 battery, 2-9 bottom panel, 2-1 C circuit breaker, 2-6, 2-13 Clear Outputs, 3-4.
6159939130 CS7000 Controller Hardware Overview Manual Index-5-2 39-30-41365 pinout, 3-8 Plant Floor Communication System, 2-12 potentiometer, 2-9 power supply, 2-6, 2-12, 3-5, 4-1 printer cable, 3-1 p.
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Index-5-2 39-30-41365 www.cp.com Please find your local contact at: www.cp.com U.S. English Printed in USA Copyright 2005 CP techmotive, Novi, MI, USA.
Un punto importante, dopo l’acquisto del dispositivo (o anche prima di acquisto) è quello di leggere il manuale. Dobbiamo farlo per diversi motivi semplici:
Se non hai ancora comprato il Chicago Pneumatic CS7000 è un buon momento per familiarizzare con i dati di base del prodotto. Prime consultare le pagine iniziali del manuale d’uso, che si trova al di sopra. Dovresti trovare lì i dati tecnici più importanti del Chicago Pneumatic CS7000 - in questo modo è possibile verificare se l’apparecchio soddisfa le tue esigenze. Esplorando le pagine segenti del manuali d’uso Chicago Pneumatic CS7000 imparerai tutte le caratteristiche del prodotto e le informazioni sul suo funzionamento. Le informazioni sul Chicago Pneumatic CS7000 ti aiuteranno sicuramente a prendere una decisione relativa all’acquisto.
In una situazione in cui hai già il Chicago Pneumatic CS7000, ma non hai ancora letto il manuale d’uso, dovresti farlo per le ragioni sopra descritte. Saprai quindi se hai correttamente usato le funzioni disponibili, e se hai commesso errori che possono ridurre la durata di vita del Chicago Pneumatic CS7000.
Tuttavia, uno dei ruoli più importanti per l’utente svolti dal manuale d’uso è quello di aiutare a risolvere i problemi con il Chicago Pneumatic CS7000. Quasi sempre, ci troverai Troubleshooting, cioè i guasti più frequenti e malfunzionamenti del dispositivo Chicago Pneumatic CS7000 insieme con le istruzioni su come risolverli. Anche se non si riesci a risolvere il problema, il manuale d’uso ti mostrerà il percorso di ulteriori procedimenti – il contatto con il centro servizio clienti o il servizio più vicino.
